Genie GTH-1048 Service Manual page 93

Section 4 • Repair Procedures
OPERATOR'S COMPARTMENT
10 Tag, disconnect and plug the hydraulic hoses at
ports J1, J2, J3 and J4 of the primary function
manifold. Cap the fittings.
11 Models with dual joystick: Tag, disconnect
and plug the hydraulic hoses at ports JT2, JT4,
JS3 and JS1 of the primary function manifold.
Cap the fittings.
12 Remove the fasteners securing the joystick
mount to the operator's compartment. Remove
the joystick assembly.
13 Models with single joystick: With the base of
the joystick above the top of the hydraulic tank,
tag disconnect and plug the hydraulic hose at
port T of the joystick. Cap the fitting.
Note: Removing the hydraulic hose from port T of
the joystick with the joystick below the hydraulic oil
level in the hydraulic tank will result in excessive
hydraulic fluid leaking from the hose. Do not
disconnect the hose from the joystick if the joystick
is below the hydraulic oil level in the hydraulic tank.
14 Models with dual joystick: Locate the tee
fitting which joins together the hydraulic hoses
from port T of both joysticks to the tank return
hydraulic hose.
15 Models with dual joystick: With the tee fitting
above the top of the hydraulic tank, tag,
disconnect and plug the tank return hydraulic
hose from the tee fitting. Cap the fitting.
Note: Removing the hydraulic hose from the tee
fitting with the tee fitting below the hydraulic oil
level in the hydraulic tank will result in excessive
hydraulic fluid leaking from the hose. Do not
disconnect the hose from the tee fitting if the tee
fitting is below the hydraulic oil level in the
hydraulic tank.
16 Working inside the chassis, tag and disconnect
the wire harnesses at the connectors next to
the operator's compartment.
4 - 24
17 Support and secure the operator's compartment
to an adjustable table capable of supporting the
weight and that will allow the operator's
compartment to remain in an upright and stable
position.
Note: Placing a wedge between the operator's
compartment and the adjustable table may be
required to keep the operator's compartment
stable.
18 Remove the lower fasteners securing the
operator's compartment to the chassis.
19 Remove the upper fasteners securing the
operator's compartment to the chassis.
20 Slowly move the operator's compartment away
from the chassis while feeding all loose hoses,
cables and wires through the opening of the
chassis.
Bolt torque specification
Operator's cab mounting bolts
GTH-1048 • GTH-1056
Component damage hazard.
Wrapping a strap around the cab
and lifting using an overhead
crane can put excessive pressure
on the glass windows of the cab,
causing the windows to break. Do
not lift the cab using a strap from
an overhead crane if the strap
contacts the windows.
Crushing hazard. The operator's
compartment will fall if not properly
supported when the fasteners are
removed from the machine.
Component damage hazard.
Hoses, cables and wires can
be damaged if they are kinked
or pinched.
Part No. 123701
March 2015
750 ft-lbs
1017 Nm