Maintenance Inspection Report - Genie GTH-1048 Service Manual

September 2014
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
· Make copies of this report to use for
each inspection.
· Select the appropriate checklist(s) for
the type of inspection to be performed.
Daily or 8 hour
Inspection:
Quarterly or 250 hour
Inspection:
Semi-annually or 500 hour
Inspection:
Annually or 1000 hour
Inspection:
2 Year or 2000 hour
Inspection: A+B+C+D+E
· Place a check in the appropriate box
after each inspection procedure is
completed.
· Use the step-by-step procedures in
this section to learn how to perform
these inspections.
· If any inspection receives an "N", tag
and remove the machine from service,
repair and re-inspect it. After repair,
place a check in the "R" box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Comments
Part No. 123701

Maintenance Inspection Report

Checklist A
A-1 Manuals and decals
A-2 Pre-operation inspect
A-3 Function tests
A-4 Lubricate boom
A-5 Engine maintenance
A-6 Transmission
maintenance
Perform after 40 hours:
A-7 30 day service
Perform every 50 hours:
A-8 Axle maintenance
Perform after 100 hours:
A-9 Engine maintenance -
John Deere models
A-10 Axle maintenance
Perform every 200 hours:
A-11 Axle maintenance
Checklist B
B-1 Battery
A
B-2 Electrical wiring
B-3 Exhaust system
A+B
B-4 Engine air filter
B-5 Tires and wheels
A+B+C
B-6 Hydraulic oil
A+B+C+D
B-7 Tank venting systems
B-8 Boom wear pads
B-9 Lubricate driveshafts
B-10 Engine maintenance -
John Deere models
B-11 Engine maintenance -
Deutz models
Checklist C
C-1 Engine maintenance -
John Deere models
C-2 Axle maintenance
C-3 Dana Transmission
maintenance
C-4 Engine maintenance -
Deutz models
C-5 Engine maintenance -
Perkins models
GTH-1048 • GTH-1056
Section 3 • Scheduled Maintenance Procedures
Y N R Checklist C (cont.)
C-6 Engine maintenance -
Perkins models
C-7 Inspect and lubricate
chains
C-8 Sequencing chains
Perform every 700 hours:
C-9 Axle maintenance
Perform every 800 hours:
C-10 Axle maintenance
Checklist D
D-1 Forks
D-2 Hydraulic return filter
D-3 Dana Transmission
maintenance
D-4 Axle maintenance
D-5 Engine maintenance -
Deutz models
D-6 Engine maintenance -
Y N R
Perkins models
D-7 ZF Transmission
maintenance
Checklist E
E-1 Hydraulic oil
E-2 Engine maintenance -
John Deere models
E-3 Engine maintenance -
Perkins models
Perform every 3000 hours:
E-4 Engine maintenance -
Deutz models
E-5 Engine maintenance -
Perkins models
Perform every 4000 hours:
Y N R
E-6 Engine maintenance -
Perkins models
Perform every 4500 hours:
E-7 Engine maintenance -
John Deere models
Perform every 5000 hours:
E-8 Engine maintenance -
Deutz models
Perform every 12,000 hours:
E-9 Engine maintenance -
Perkins models
Y N R
Y N R
Y N R
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