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Kubota Manuals
Engine
Z482-E2B
Workshop manual
Kubota Z482-E2B Workshop Manual
Sm-e2b series
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Before Servicing and Repairing
Safety Information
Avoid Fires
Safety Starting
Safety Working
Prevent Acid Burns
Ventilate Work Area
Specifications
Performance Curves
Z482-E2B
D662-E2B
D722-E2B
D782-E2B
D902-E2B (3200 Min(Rpm) Spec.)
Dimensions
D662-E2B, D722-E2B
Table of Contents
General
1 Engine Identification
Model Name and Engine Serial Number
E2B Engine
Cylinder Number
2 General Precautions
3 Maintenance Check List
Lubricating Oil
4 Check and Maintenance
Daily Check Points
Checking Engine Oil Level
Checking and Replenish Coolant
Check Points of Initial 50 Hours
Changing Engine Oil
Replacing Oil Filter Cartridge
Check Point of Every 50 Hours
Checking Fuel Hose
Check Point of Every 75 Hours
Changing Engine Oil (for Optional Depth Oil Pans)
Check Points of Every 100 Hours
Changing Engine Oil (for Standard Depth Oil Pans)
Fan Belt Tension
Fan Belt Damage and Wear
Cleaning Air Cleaner Element
Cleaning Fuel Filter (Element Type Only)
Checking Battery Electrolyte Level
Check Point of Every 150 Hours
Replacing Oil Filter Cartridge (for Optional Depth Oil Pans)
Check Points of Every 200 Hours
Replacing Oil Filter Cartridge (for Standard Depth Oil Pans)
Check Points of Every 400 Hours
Checking Radiator Hoses and Clamp Bands
Checking Intake Air Line
Replacing Fuel Filter Cartridge (Cartridge Type)
Check Points of Every 500 Hours
Cleaning Water Jacket and Radiator Interior
Anti-Freeze
Replacing Fan Belt
Check Points of Every 1 or 2 Months
Recharging
Battery Specific Gravity
Check Point of Every Year
Replacing Air Cleaner Element
Check Point of Every 800 Hours
Checking Valve Clearance
Check Points of Every 1500 Hours
Nozzle Spraying Condition
Fuel Injection Pressure
Nozzle Valve Seat Tightness
Nozzle Holder
Check Points of Every 3000 Hours
Injection Timing
Checking Injection Pump
Check Points of Every 2 Years
Replacing Intake Air Line
Replacing Battery
Replacing Radiator Hoses and Clamp Bands
Replacing Fuel Hoses and Clamp Bands
5 Special Tools
Diesel Engine Compression Tester (for Glow Plug)
Diesel Engine Compression Tester (for Injection Nozzle)
Oil Pressure Tester
Injection Pump Pressure Tester
Valve Guide Replacing Tool
Bushing Replacing Tool
Flywheel Stopper
Crankshaft Bearing 1 Replacing Tool
Crank Sleeve Setter (for Z482/D662/D722/D782-E2B)
Mechanism
Closed Breather
Engine Body
Half-Floating Head Cover
Oil Pan (Z602-E2B, D902-E2B
Piston (Z602-E2B, D902-E2B
Cooling Fin (Z602-E2B, D902-E2B)
Cooling System
Servicing
Troubleshooting
Servicing Specifications
Tightening Torques for General Use Screws, Bolts and Nuts
Tightening Torques for Special Use Screws, Bolts and Nuts
Checking and Adjusting
Checking, Disassembling and Servicing
Compression Pressure
Cooling System
Engine Oil Pressure
Radiator Cap Air Leakage
Radiator Water Leakage
Thermostat Valve Opening Temperature
Fuel Tightness of Delivery Valve
Fuel Tightness of Pump Element
Battery Voltage
Electrical System
Magnetic Switch Test
Motor Test
Magnet Switch Continuity Test
No-Load Dynamo Output
Continuity Across Regulator’s Terminals
Regulating Voltage
Alternator on Unit Test
Engine Stop Solenoid Test (Energize to Stop Type)
Glow Plug Continuity
Glow Plug Lead Terminal Voltage
Engine Stop Solenoid Test (Energize to Run Type)
Disassembling and Assembling
Draining Engine Oil and Coolant
Alternator, Starter and Others
Cylinder Head Cover
Cylinder Head, Valves and Oil Pan
External Components
Injection Pipes
Nozzle Heat Seal Service Removal Procedure
Nozzle Holder Assembly and Glow Plug
Rocker Arm and Push Rod
Cylinder Head
Thermostat Assembly
Water Pump Assembly
Tappets
Valves
Oil Pan and Oil Strainer
Gear Case and Timing Gears
Injection Pump, Fuel Feed Pump and Speed Control Plate (for Energize to Stop Type Engine Stop Solenoid)
Injection Pump, Fuel Feed Pump and Speed Control Plate (for Energize to Run Type Engine Stop Solenoid)
Fan Drive Pulley
Gear Case
Camshaft
Idle Gear
Fuel Camshaft
Oil Pump and Crankshaft Gear
Oil Pump and Crankshaft Gear (One-Side Maintenance Type)
Connecting Rod Cap
Piston and Connecting Rod
Piston Ring and Connecting Rod
Bearing Case Cover
Flywheel and Crankshaft
Crankshaft Assembly
Main Bearing Case Assembly
Main Bearing Case Assembly (Z602-E2B, D902-E2B)
Electromagnetic Drive Type
Starter
Planetary Gear Reduction Type
Dynamo
Alternator
Cylinder Head and Valves
Cylinder Head Surface Flatness
Servicing
Top Clearance
Clearance between Valve Stem and Valve Guide
Cylinder Head Flaw
Valve Recessing
Replacing Valve Guide
Valve Seating
Correcting Valve and Valve Seat
Valve Lapping
Free Length and Tilt of Valve Spring
Oil Clearance between Rocker Arm and Rocker Arm Shaft
Valve Spring Setting Load
Oil Clearance between Tappet and Tappet Guide Bore
Push Rod Alignment
Camshaft Side Clearance
Idle Gear Side Clearance
Timing Gear Backlash
Cam Height
Camshaft Alignment
Oil Clearance of Camshaft Journal
Oil Clearance between Idle Gear Shaft and Idle Gear Bushing
Piston and Connecting Rod
Piston Pin Bore I.D.
Replacing Idle Gear Bushing
Connecting Rod Alignment
Oil Clearance between Piton Pin and Small End Bushing
Replacing Small End Bushing
Clearance between Piston Ring and Piston Ring Groove
Piston Ring Gap
Crankshaft Alignment
Crankshaft Side Clearance
Oil Clearance between Crankpin and Crankpin Bearing
Oil Clearance between Crankshaft Journal and Crankshaft
Cylinder Wear
Replacing Crankshaft Sleeve (Z482-E2B, D662-E2B, D722-E2B, D782-E2B)
Clearance between Outer Rotor and Pump Body
Correcting Cylinder (Oversize)
Oil Pump
Rotor Lobe Clearance
Clearance between Rotor and Cover
Overrunning Clutch
Starter
Commutator and Mica
Armature Coil
Brush Holder
Brush Wear
Alternator
Bearing
Field Coil
Rotor
Stator
IC Regulator
Rectifier
Slip Ring
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WORKSHOP MANUAL
DIESEL ENGINE
SM-E2B SERIES
KiSC issued 06, 2006 A
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This manual is also suitable for:
D662-e2b
Z602-e2b
D722-e2b
D782-e2b
D902-e2b
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