Table of Contents
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Contents
Safety ........................................................................... 4
Safe Operating Practices........................................... 4
Before Operating .................................................... 4
Supervisor's Responsibilities ..................................... 5
Safe Handling of Fuels ............................................. 5
Operation............................................................... 5
Maintenance ........................................................... 7
Hauling .................................................................. 7
Sound Power .......................................................... 8
Sound Pressure ....................................................... 8
Hand-Arm Vibration ............................................... 8
Whole Body Vibration ............................................. 8
Safety and Instructional Decals ................................. 9
Setup ...........................................................................11
1 Installing the Steering Wheel..................................12
Pressure ............................................................12
Training Material ................................................12
Product Overview .........................................................13
Controls ...............................................................13
Specifications ........................................................16
Attachments/Accessories........................................16
Operation ....................................................................17
Think Safety First ...................................................17
Operating the Cargo Box.........................................17
Preforming Pre-Starting Checks ...............................18
Checking the Brake Fluid Level ................................19
Checking the Engine-Oil Level.................................19
Checking the Tire Air Pressure .................................20
Adding Fuel...........................................................20
Starting the Engine .................................................21
Stopping the Machine .............................................21
Parking the Machine ...............................................21
Breaking in a New Machine......................................22
Loading the Cargo Box ...........................................22
Transporting the Vehicle .........................................23
Towing the Machine ...............................................23
Towing a Trailer .....................................................23
Maintenance .................................................................24
Recommended Maintenance Schedule(s) ......................24
Daily Maintenance Checklist ....................................25
Premaintenance Procedures ........................................26
Conditions.........................................................26
Lifting the Machine ................................................26
Accessing the Hood................................................26
Lubrication ...............................................................27
Greasing the Machine .............................................27
Greasing the Front Wheel Bearings ...........................28
Engine Maintenance ..................................................30
Servicing the Air Cleaner .........................................30
Servicing the Engine Oil..........................................31
Fuel System Maintenance ...........................................33
Inspecting Fuel Lines and Connections......................33
Replacing the Fuel Filter..........................................33
Electrical System Maintenance ....................................33
Servicing the Battery...............................................33
Replacing the Fuses ................................................35
Maintaining the Headlights ......................................35
Drive System Maintenance .........................................37
Maintaining the Tires ..............................................37
Camber .............................................................37
Checking the Transaxle Oil Level ..............................38
Changing the Transaxle Oil ......................................39
Checking and Adjusting the Neutral Position ..............39
Inspecting the Primary Drive Clutch .........................40
Maintaining the Primary Drive Clutch .......................40
Cooling System Maintenance ......................................41
Cleaning the Engine Cooling Areas ...........................41
Filling the Radiator .................................................41
Brake Maintenance ....................................................42
Inspecting the Brakes..............................................42
Adjusting the Parking-Brake Handle..........................42
Adjusting the Brake Cables ......................................43
Changing the Brake Fluid ........................................43
Belt Maintenance ......................................................44
Servicing the Drive Belt...........................................44
Replacing the Drive Belt ..........................................44
Checking the Belt-pull Bumper.................................44
Chassis Maintenance ..................................................45
Adjusting the Cargo-box Latches ..............................45
Cleaning ...................................................................45
Washing the Vehicle................................................45
Storage ........................................................................46
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