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Summary of Contents for BOMBARDIER TRAXTER 2001
- Page 2 2001 Shop Manual TRAXTER TRAXTER AUTO TRAXTER FOOTSHIFT TRAXTER XL TRAXTER XT...
- Page 3 National Library of Quebec trimester 2000 National Library of Canada 2000 All rights reserved. No parts of this manual may be reproduced in any form without the prior written permission of Bombardier Inc. © Bombardier Inc. 2000 Technical Publications Bombardier Inc.
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Page 4: Table Of Contents
TABLE OF CONTENTS SECTION SUBSECTION PAGE SAFETY NOTICE ........................... WHAT’S NEW ............................INTRODUCTION ..........................SERVICE TOOLS AND 01 – Table of contents..............01-01-1 SERVICE PRODUCTS 02 – Service tools................01-02-1 03 – Service products............... 01-03-1 MAINTENANCE 01 – Table of contents..............02-01-1 02 –... -
Page 5: Subsection
TABLE OF CONTENTS SECTION SUBSECTION PAGE BRAKES 01 – Table of contents ..............09-01-1 02 – Hydraulic brakes............... 09-02-1 BODY/FRAME 01 – Table of contents ..............10-01-1 02 – Body..................10-02-1 03 – Frame..................10-03-1 TECHNICAL DATA 01 – SI metric information guide............11-01-1 02 –... -
Page 6: Safety Notice
Always use common shop safety practice. This information relates to the preparation and use of Bombardier ATV and has been utilized safely and effectively by Bombardier Inc. However, Bombardier Inc. disclaims liability for all damages and/or injuries resulting from the improper use of the contents. -
Page 7: What's New
WHAT’S NEW WHAT’S NEW SERVICE TOOLS AND SERVICE PRODUCTS • New oil pressure gauge. MAINTENANCE/LUBRICATION • New air filter on some models. REMOVAL AND INSTALLATION • Removal and installation procedure for FOOTSHIFT model. MAGNETO SYSTEM • New section included in the shop manual. CYLINDER AND HEAD •... -
Page 8: Front Drive
WHAT’S NEW FRONT DRIVE • Complete new inner differential removal and installation procedure. REAR AXLE • Complete new inner differential removal and installation procedure. FRONT SUSPENSION • Ball joints removal and installation procedure. BODY • New procedure for XL model. FRAME •... - Page 9 TRAXTER FOOTSHIFT* (Canada/Red).. 7439 TRAXTER FOOTSHIFT* (Canada/Green) ........7441 V01A17A TRAXTER FOOTSHIFT* (USA/Red)..7440 TYPICAL 1. Model number TRAXTER FOOTSHIFT* (USA/Green)... 7442 TRAXTER XL* (Green)......7448 TRAXTER XT* (Canada) ......7423 TRAXTER XT* (USA) ......7424 *Trademark of Bombardier Inc. VMR2001_032_00_02A.FM...
- Page 10 INTRODUCTION VEHICLE AND ENGINE SERIAL NUMBER LOCATION V01A16A 1. Engine 2. Vehicle VMR2001_032_00_02A.FM...
- Page 11 INTRODUCTION Serial Number Meaning SECTION 1 SECTION 2 SECTION 3 SECTION 4 10 11 12 13 14 15 16 17 SECTION 1 Class Make Manufacturer SECTION 2 Factory use Engine type II Engine type I Product line Type of drive SECTION 3 Check digit SECTION 4...
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Page 12: 08 Suspension
INTRODUCTION ARRANGEMENT OF THE inch MANUAL in² square inch The manual is divided into 12 major sections: in³ cubic inch 01 SERVICE TOOLS AND SERVICE PRODUCTS kilo (thousand) 02 MAINTENANCE kilogram 03 ENGINE km/h kilometer per hour 04 FUEL SYSTEM kilo pascal 05 ELECTRICAL liter... - Page 13 INTRODUCTION This Shop Manual uses technical terms wich may be slightly different from the ones in the parts catalog. TYPICAL PAGE Page heading indicates section and subsection detailed. Section 03 ENGINE Subsection 02 (REMOVAL AND INSTALLATION) REMOVAL AND INSTALLATION Subsection title indicates beginning of the 10 N•m...
- Page 14 INTRODUCTION TYPICAL PAGE Section 03 ENGINE Subsection 02 (REMOVAL AND INSTALLATION) Title indicates ENGINE REMOVAL Vehicle Preparation main procedure Place the vehicle on jackstands and place the shifter to be carried-out. no. 1 on park position. Remove front wheels. Drain engine oil and engine coolant. Remove seat, front and rear fenders, inner fend- ers, side panels, steering cover, shifter guide cov- er and skid plate.
- Page 15 Due to late changes, it may have some differences between the manufactured product and the descrip- tion and/or specifications in this document. Bombardier Inc. reserves the right at any time to discontinue or change specifications, designs, features, models or equipment without incurring obligation.
- Page 16 INTRODUCTION Threadlocker 1. Clean threads (bolt and hole) with solvent. 2. Apply Loctite Primer N (P/N 293 800 041) on Uncovered Holes (bolts and nuts) threads (bolt and nut) and allow to dry for 30 seconds. 3. Choose proper strength Loctite threadlocker. 4.
- Page 17 INTRODUCTION Preassembled Parts NOTE: If it is difficult to readjust, heat screw with a soldering iron (232°C (450°F)). Stripped Thread Repair Stripped Threads A00A3OA 1. Apply here A00A3QA 2. Do not apply 1. Release agent 1. Clean bolts and nuts with solvent. 2.
- Page 18 INTRODUCTION Mounting on Shaft Case-In Components Mounting with a Press Metallic Gaskets A00A3VA A00A3UA 1. Bearing 1. Proper strength Loctite 2. Proper strength Loctite 3. Shaft 1. Clean inner housing diameter and outer gasket diameter. Standard 2. Spray housing and gasket with Loctite Primer N 1.
- Page 19 INTRODUCTION TIGHTENING TORQUES N•m FASTENER SIZE (8.8) Lbf•ft Tighten fasteners to torque mentioned in explod- ed views and text. When they are not specified refer to following table.The table also gives the metric conversion. N•m FASTENER SIZE (8.8) Lbf•in N•m FASTENER SIZE (8.8) Lbf•ft VMR2001_032_00_02A.FM...
- Page 20 INTRODUCTION N•m FASTENER SIZE (8.8) Lbf•ft N•m FASTENER SIZE (8.8) Lbf•ft TIGHTENING TORQUES FOR 8.8 GRADE BOLTS AND NUTS XVII VMR2001_032_00_02A.FM...
- Page 21 Publication title and year ________________________ Page______ ❏ ❏ Machine___________________ Report of error Suggestion ____________________________________________________________ We would be pleased if you could communicate to Bombardier any sug- ____________________________________________________________ gestions you may have concerning our publications. ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ Name ______________________________________________________ Address ____________________________________________________ City and State/Prov.
- Page 22 AFFIX PROPER POSTAGE Technical Publications After Sales Service 565 de la Montagne Street Valcourt, Québec, Canada J0E 2L0 AFFIX PROPER POSTAGE Technical Publications After Sales Service 565 de la Montagne Street Valcourt, Québec, Canada J0E 2L0 AFFIX PROPER POSTAGE Technical Publications After Sales Service 565 de la Montagne Street Valcourt, Québec, Canada J0E 2L0...
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