Tennant 5100 Operator And Parts Manual
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Tennant 5100 Operator And Parts Manual

Tennant 5100 Operator And Parts Manual

Automatic electric scrubber
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Download this manual See also: Operator's Manual, Operator and Parts Manual
Model No.:
609454 – 230V
609677 – 240V EMC
TENNANT COMPANY
Commercial Products
12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.
FAX: 1–800–678–4240
CUSTOMER SERVICE: 1–800-982-7658
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Automatic Electric Scrubber
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5100
Operator and Parts Manual
Rev. 00 (01-00)
609637

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Summary of Contents for Tennant 5100

  • Page 1 5100 Automatic Electric Scrubber Operator and Parts Manual Model No.: 609454 – 230V 609677 – 240V EMC TENNANT COMPANY Commercial Products 12875 RANSOM STREET HOLLAND MI 49424 U.S.A. 609637 FAX: 1–800–678–4240 Rev. 00 (01-00) CUSTOMER SERVICE: 1–800-982-7658 Home Find... Go To..

  • Page 2: Table Of Contents

    ....... . ELECTRICAL DIAGRAM ......Tennant 5100 (01–00) Home Find... Go To..

  • Page 3: Safety Precautions

    Go slow on inclines and slippery surfaces. – Use care when reversing machine. Grounding Edge/hole – Always follow safety and traffic rules. – Report machine damage or faulty operation immediately. – Do not carry riders on machine. Tennant 5100 (01–00) Home Find... Go To..

  • Page 4: Machine Components

    35. ESt,Wand Circuit Breaker (Option) CONTROL PANEL SYMBOLS Solution Read Manual Extended Scrub Main Power Switch Before Operating Switch (Option) Vacuum Brush Motor Wand Switch Extended Scrub Switch 4.5A Circuit Breaker (Option) Pump Light (Option) Tennant 5100 (05–98) Home Find... Go To..

  • Page 5: Machine Installation

    3. Tighten thumb knobs securely. ATTENTION: The use of supplies other than those 4. Connect vacuum hose from machine to squeegee recommended by manufacturer may cause assembly ( Figure 4 ). damage. FIG. 4 Tennant 5100 (04–97) Home Find... Go To..
  • Page 6 7. Release the brush lift pedal from transport position while holding scrub head off pad driver ( Figure 10 ). FIG. 6 4. Plug power cord into a grounded wall outlet (Figure 7). Grounded Outlet FIG. 10 Grounding Edge/hole FIG. 7 Tennant 5100 (01–00) Home Find... Go To..
  • Page 7 – DO NOT use substitutes. Consult an authorized distributor to assist you with the recommended cleaning chemicals. WARNING: Flammable materials can cause an explosion or fire. Do not use flammable materials in tank(s). Tennant 5100 (01–00) Home Find... Go To..

  • Page 8: Machine Operation

    2. Lower squeegee assembly by moving squeegee lift knob to the right ( Figure 18 ). FIG. 16 FIG. 18 3. Turn on main power, vacuum and solution switches ( Figure 19 ). Tennant 5100 (01–00) Home Find... Go To..
  • Page 9 1. Fill recovery tank with 3.5 gal. (13L) when filling 10. During brief stops, simply release triggers and the solution tank. brush and solution flow will stop automatically. 11. On last scrubbing pass, turn off solution switch just prior to stopping machine. Tennant 5100 (01–00) Home Find... Go To..

  • Page 10: Machine Adjustments

    ( Figure 25 ). To increase or decrease the maximum solution flow, turn adjustment knob. Adjustment knob is located near brush lift pedal ( Figure 23 ). FIG. 25 Tennant 5100 (01–00) Home Find... Go To..

  • Page 11: Draining Tanks

    4. Replace drain hose plug securely when empty. 5. When done scrubbing, rinse recovery tank, ball float screen and ESt filter if equipped. Remove screens if necessary. Tennant 5100 (01–00) Home Find... Go To..

  • Page 12: Maintenance

    Store squeegee in the up position to prevent squeegee damage. 6. Clean machine housing with a nonabrasive, nonsolvent cleaner. 7. Inspect power cord for damage. If damaged, replace power cord immediately. Coil cord neatly after each use. Tennant 5100 (01–00) Home Find... Go To..

  • Page 13: Transporting Machine

    4. Place a block behind each rear wheel. 5. Place tie–down straps over top of machine and secure straps to floor. It may be necessary to install tie–down brackets to the floor of your trailer or truck. Tennant 5100 (01–00) Home Find... Go To..

  • Page 14: Trouble Shooting

    Defective tank gasket. Replace gasket. Loose drain hose plug. Tighten drain plug. Recovery tank lid not in place. Properly position lid. Loose vacuum motor. Contact Service Center. Tennant 5100 (08–97) Home Find... Go To..

  • Page 15: Specifications

    8 Amp nominal BRUSH MOTOR .6 h.p., 175 rpm, 230V/240V, 3.6A VACUUM MOTOR .66 h.p., 2–stage 5.7”, 230V/240V, 2.2A, 496W WATER LIFT 114cm/45 inch DECIBEL RATING AT OPERATOR’S EAR, INDOORS ON TILE. 69.5dB(A) Tennant 5100 (01–00) Home Find... Go To..

  • Page 16: Electrical Diagram

    BRUSH RELEASE BUTTON VACUUM TANK "FULL" LIGHT SOLUTION SOLENOID 13 WHT BRIDGE TIMER FLOAT RECTIFIER RELAY MOTOR SWITCH RELAY 36 PUR WAND BRIDGE BRUSH PUMP PUMP RECTIFIER 16 BLK 45 GRN 25 WHT Tennant 5100 (05–98) Home Find... Go To..
  • Page 17 -47- -WHT- WAND PUMP SWITCH -42- -BRN- -68- -RED- -26- -ORG- -70- -RED- FLOAT SWITCH -36- -PUR- -BRN- -BLU- -WHT- PUMP -28- -33- -42- -ORG- -WHT- -BRN- TIMER -50- RELAY -BRN- -35- -WHT- Tennant 5100 (05–98) Home Find... Go To..
  • Page 18 F1-10= Filter BLU= Blue Light, Indicator Switch, Solution GND= Ground BRN= Brown Light, Full Tank Switch, Bridge Rectifier Brush Release PUR= Purple Motor, Vacuum Switch, Wand Rectifier, Bridge YEL= Yellow Motor, Brush Switch, Recycle Tennant 5100 (01–00) Home Find... Go To..
  • Page 19 -66- -BLK- -GRY- -RED- -48- -RED- -27- -BLK- -47- -WHT- -47- -WHT- -68- -42- -BRN- -RED- -70- -26- -ORG- -RED- -36- -BRN- -BLU- -PUR- -28- -33- -42- -WHT- -BRN- -ORG- -50- -BRN- -35- -WHT- Tennant 5100 (01–00) Home Find... Go To..

  • Page 20: Parts List

    PARTS LIST SOLUTION TANK GROUP 9 10 27 19 Tennant 5100 (01–00) Home Find... Go To..
  • Page 21 WASHER, LOCK 140823 SCREW, 10–24X5/8 (EMC MODEL) 602 069 000 SCREW, M8X1.25X50 600749 CLAMP (EMC MODEL) 130175 PLUG, DOME 140552 NUT, NYLOCK (EMC MODEL) D RECOMMENDED STOCK ITEMS 603165 PLATE, COVER 140340 SCREW, #10X5/8 Tennant 5100 (01–00) Home Find... Go To..

  • Page 22: Recovery Tank Group

    PARTS LIST RECOVERY TANK GROUP Tennant 5100 (05–98) Home Find... Go To..
  • Page 23 HOSE, DRAIN 1 1/2X15” 600385 SCREW, M06X1.0x20MM 140307 CLAMP DFLOAT CAGE W/BALL 630052 630147 PLUG, 3/4 NPT DADAPTER, HOSE 609203 TANK, RECOVERY, TEAL 160485 140027 WASHER, FLAT 200070382 SCREW, M05X10MM D RECOMMENDED STOCK ITEMS Tennant 5100 (01–00) Home Find... Go To..

  • Page 24: Control Handle Group

    PARTS LIST CONTROL HANDLE GROUP Tennant 5100 (01–00) Home Find... Go To..
  • Page 25 SPACER 140027 WASHER, FLAT 601436 CORD, 18/2 SVTX24 3/8 140015 WASHER, LOCK 069764190 SCREW, M03X16MM 630425 SCREW, M8X20MM 200662012 WASHER, LOCK 606349 GASKET, TRIGGER (EMC MODEL) D RECOMMENDED STOCK ITEMS 578186000 WASHER, FLAT Tennant 5100 (01–00) Home Find... Go To..

  • Page 26: Control Console Group

    PARTS LIST CONTROL CONSOLE GROUP Tennant 5100 (01–00) Home Find... Go To..
  • Page 27 STRIP, TERMINAL 25A (EMC MODEL) 222519 PLUG, HOUR METER 140534 NUT, 6–32 (EMC MODEL) 603224 O–RING 606344 VARISTOR S14K 275 (EMC MODEL) DMETER, HOUR (OPTIONAL) 604745 D RECOMMENDED STOCK ITEMS 140011 WASHER, FLAT Tennant 5100 (01–00) Home Find... Go To..

  • Page 28: Wheel Group

    PARTS LIST WHEEL GROUP Tennant 5100 (01–00) Home Find... Go To..
  • Page 29 NUT, LOCK 140015 WASHER, 5/16 LOCK (EMC MODEL) 601491 DECAL, SOL. CONTROL 140275 SCREW, M8X1.25X16 (EMC MODEL) D RECOMMENDED STOCK ITEMS 601446 MOUNT, AXLE PEDAL ASSEMBLY 601444 PEDAL HEAD LIFT INCLUDED IN ASSEMBLY Tennant 5100 (01–00) Home Find... Go To..

  • Page 30: Pad Driver Group

    PARTS LIST PAD DRIVER GROUP 29 28 Tennant 5100 (05–98) Home Find... Go To..
  • Page 31 ASM., SKIRT BAND 630472 RETAINER, BRUSH PAD 603147 BUMPER, EXTRUSION 2.5’ 603148 SPRING 140029 WASHER, INT. TOOTH 612254000 PIN, HAIRPIN 140028 WASHER, FLAT 069764083 PIN, CLEVIS D RECOMMENDED STOCK ITEMS ASSEMBLY INCLUDED IN ASSEMBLY Tennant 5100 (01–00) Home Find... Go To..

  • Page 32: Plumbing Group

    PARTS LIST PLUMBING GROUP Tennant 5100 (05–98) Home Find... Go To..
  • Page 33 .67’ 140023 WASHER, LOCK 626121 KNOB, WATER VALVE 200301014 WASHER, FLAT 601473 ROD, WATER VALVE 140328 CLAMP 069762095 SCREW, SET 10–24X.25 578095000 HOSE 601472 COUPLING 604708 CORDSET, SOLENIOD VALVE D RECOMMENDED STOCK ITEMS Tennant 5100 (01–00) Home Find... Go To..

  • Page 34: Vacuum Motor Group

    PARTS LIST VACUUM MOTOR GROUP 16 25 Tennant 5100 (01–00) Home Find... Go To..
  • Page 35 579211 NUT, M3 HEXLOCK (EMC MODEL) 140288 NUT, NYLOCK M4 D RECOMMENDED STOCK ITEMS 578 302 000 SCREW, M5X20 ASSEMBLY 140297 NUT, M5X.8 HEX INCLUDED IN ASSEMBLY DRECTIFIER, BRIDGE 600V 15AMP 130304 140284 Tennant 5100 (01–00) Home Find... Go To..

  • Page 36: Squeegee Group

    PARTS LIST SQUEEGEE GROUP Tennant 5100 (05–98) Home Find... Go To..
  • Page 37 DBLADE, SQ. URETHANE (OPTION- 601487 603144 SCREW, 3/8X3 630477 WHEEL 601456 STRIP, FRONT RETAINER 603368 SPACER 612184000 SCREW, .25–20X1.5 600187 SCREW, 3/8X1 1/4 612186000 SCREW, .25–20X2.5 140028 WASHER, FLAT D RECOMMENDED STOCK ITEMS Tennant 5100 (01–00) Home Find... Go To..

  • Page 38: Options

    OPTIONAL KITS PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. DKIT, ESt (EXTENDED SCRUB) DKIT, ESt & WAND PUMP 603169 603168 DKIT, WAND PUMP DKIT, HOUR METER 603170 603330 ESt KIT 12 13 Tennant 5100 (01–00) Home Find... Go To..
  • Page 39 NUT, M3 HEXLOCK 578008000 SCREW, M05X3.3 630252 FITTING, 3/4MX3/8F BUSHING 601416 PANEL, ACCESSORY 130133 TERMINAL, MALE DISCONNECT 582150 PLUG, ACCESSORY 130142 CONNECTOR, BUTT DSWITCH, ROCKER D RECOMMENDED STOCK ITEMS 578 005 000 130691 LIGHT, INDICATOR Tennant 5100 (01–00) Home Find... Go To..

  • Page 40: Wand Pump Kit

    OPTIONS WAND PUMP KIT Tennant 5100 (05–98) Home Find... Go To..
  • Page 41 DCIRCUIT BREAKER, 1/2AMP 140016 WASHER, LOCK 582514 200031433 SCREW, M6X12MM 578734 BOOT, CIRCUIT BREAKER 630251 FITTING, ELBOW 90 578720 BOOT, ROCKER SWITCH 630252 FITTING, BUSHING 130125 RING, TERMINAL 150538 HOSE BARB 130133 TERMINAL, MALE DISCONNECT Tennant 5100 (01–00) Home Find... Go To..

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