Tennant 510E Manual
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Tennant 510E Manual

Tennant 510E Manual

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510E
MM239
Rev. 09 (3- -95)

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Summary of Contents for Tennant 510E

  • Page 1 510E MM239 Rev. 09 (3- -95)
  • Page 2 D The machine is maintained with TENNANT supplied or equivalent parts. Parts and supplies may be ordered by phone or mail from any TENNANT parts and service center, distributor, or from any of the TENNANT subsidiaries. Before ordering parts or supplies, be sure to have your machine model number and serial number handy.

  • Page 3: General Information

    The machine is not Before Working On Machine. designed for use on public roads. - - Avoid Contact With Battery Acid. - - Use TENNANT Supplied Or Approved The following information signals potentially Replacement Parts. dangerous conditions to the operator or...
  • Page 4 CLEANING SOLUTION LABEL - - LOCATED ON BATTERY CHARGING LABEL - - LOCATED ON TANKS COVER. LINTEL. 05912 FLAMMABLE SPILLS LABEL - - LOCATED ON FOR SAFETY LABEL - - LOCATED ON MOTOR MOTOR COVER PANEL. COVER PANEL. 510E MM239 (1- -90)

  • Page 5: Table Of Contents

    ... . . 2-11 TO CHARGE BATTERIES ..TO REPLACE 380 A/h BATTERIES ....510E MM239 (8- -93)
  • Page 6 SOLUTION TANKS ..3-21 FINDING A TENNANT PART NUMBER SQUEEGEES ..... . .
  • Page 7 Fig. 37 -- Front Squeegee Blade Group, Tile ....7-46 Fig. 38 -- Positive Solution Control Drain System Kit, Standard ..7-47 510E MM239 (3- -95)
  • Page 8 GENERAL INFORMATION 510E MM239 (1- -90)

  • Page 9: Specifications

    ....GENERAL MACHINE PERFORMANCE MACHINE DIMENSIONS ....1 -- 1 510E MM239 (1- -90)
  • Page 10 SPECIFICATIONS 1 -- 2 510E MM239 (1- -90)
  • Page 11 Maximum rated ramp climb with full tanks -- 5.7_ actuated Maximum rated ramp descent angle with full tanks -- 5.7_ SUSPENSION SYSTEM Front -- 16.25 x 6 solid tire (1) Rear --- 16 x 3.5 solid tire (2) 1 -- 3 510E MM239 (8- -92)

  • Page 12: Machine Dimensions

    SPECIFICATIONS MACHINE DIMENSIONS 97 in (2465 mm) 83 in (2110 mm) 42 in (1065 mm) TOP VIEW 80 in (2030 mm) 57 in (1450 mm) SIDE VIEW 05424 1 -- 4 510E MM239 (1- -90)

  • Page 13: Operation

    ..2-18 TO LOWER SIDE SQUEEGEES ..2-18 OPERATION ON GRADES ... . 2-18 MACHINE TROUBLESHOOTING ..2-19 510E MM239 (8- -92)
  • Page 14 OPERATION 510E MM239 (1- -90)

  • Page 15: Preparation For Operation

    8. Pre-Sweept machines: Install the Pre-Sweept assembly as described in TO MOUNT PRE-SWEEPt ASSEMBLY. 00879 CHECKING BATTERY ELECTROLYTE LEVEL A. Battery B. Electrolyte Indicator Ring FOR SAFETY: When Servicing Machine, Avoid Contact With Battery Acid. 510E MM239 (3- -91)

  • Page 16: Operation Of Controls

    B. Steering Wheel Solution Tank Drain C. Machine Cover J. Recovery Tank Drain D. Recovery Tank K. Pre-Sweept Assembly E. Solution Tank L. Side Brush F. Tanks Cover M. Rear Wheel G. Rear Squeegee N. Seat Support 510E MM239 (1- -90)

  • Page 17: How It Works

    OPERATION HOW IT WORKS The Model 510E is a rider scrubber. The machine is propelled by a electric motor via the front wheel. The machine is steered with the steering wheel and is very responsive. The main scrubbing components include a solution tank, two disc-type brushes, rear and side squeegees, a vacuum fan, and a recovery tank.

  • Page 18: Instrument Panel Symbols

    Circuit Breaker #3 Battery Charging System Circuit Breaker #4 Scrub Brush Edge Clean Circuit Breaker #5 Down Pressure Circuit Breaker #6 Scrub Brush Down Circuit Breaker #7 Scrub Brush Shut Down Circuit Breaker #8 Squeegee Down 510E MM239 (1- -90)

  • Page 19: Controls And Instruments

    R. Operating Lights Switch/Revolving H. Brush Pressure Indicator Light Switch Brush Pressure Switch S. Pre-Sweept Switch J. Edge Scrub Switch T. ESt Switch K. Battery Discharge Indicator U. Parking Brake L. Electrical Power Indicator V. Power Wand Switch 510E MM239 (8- -92)

  • Page 20: Brake Pedal

    Then it will return to the The machine is very responsive to the movement minimum setting as shown on the pressure of the steering wheel. The operator should use indicator. care until he or she becomes experienced in guiding the machine. 510E MM239 (3- -95)

  • Page 21: Battery Discharge Indicator

    When the circuit breakers are tripped, the brushes will stop rotating and the scrub head will raise. The circuit breaker(s) must be reset before resuming scrubbing. 510E MM239 (3- -91)

  • Page 22: Operating Lights Switch

    ON position of the switch. To stop the ratchets, 3 to 4 seconds. solution flow to the power wand, press the bottom or OFF position of the switch. 2-10 510E MM239 (8- -92)

  • Page 23: Circuit Breakers

    Revolving and operating lights (option/ESt) operator’s compartment near the machine and FU- -1 100 A Propelling battery connectors. The fuse is located in the control box. 05920 CIRCUIT BREAKERS A. Circuit Breakers B. Machine and Battery Connectors 2-11 510E MM239 (8- -92)

  • Page 24: Machine Operation

    OFF lists the things to check after turning off the 3. Lift open the tanks cover. machine. PRE-START CHECKLIST Check under the machine for leaks. Check the brakes and controls for proper operation. Check the service records to determine service requirements. 2-12 510E MM239 (8- -92)
  • Page 25 3 in (75 mm) below tank opening, 5. Close the tanks cover. and the recovery tank half full. NOTE: When using the auto-fill feature on the ESt machine, both tanks should be empty to prevent overflow of the recovery tank. 2-13 510E MM239 (8- -92)

  • Page 26: To Scrub

    Or Fire. Do Not Pick Up. 05923 OVERLAPPING SCRUBBING PATHS Adjust the machine speed, scrub brush pressure, and solution flow as required. Use minimum scrub brush pressure and solution flow required for the best scrubbing results. 2-14 510E MM239 (8- -92)

  • Page 27: To Drain And Clean Recovery Tank

    05940 TANK DRAINS 10199 A. Solution Tank Drain DRAINING TANK B. Recovery Tank Drain A. Dust Cap B. Drain Hose C. Drain Valve 8. Open the tanks cover. 2-15 510E MM239 (8- -94)
  • Page 28 RECOVERY TANK ACCESS CAP ESt OUTLET FILTER A. Recovery Tank A. ESt Outlet Filter B. Access Cap B. Recovery Tank 05940 TANK ACCESS CAPS A. Solution Tank Drain B. Recovery Tank Drain C. Access Cap 2-16 510E MM239 (8- -92)

  • Page 29: Post Operation Checklist

    Remove hopper liner, if used, and replace it with a new one. Place the debris hopper back into the Pre-Sweept assembly. Check the vacuum hoses for debris or obstructions. Check for leaks. 2-17 510E MM239 (8- -94)

  • Page 30: Double Scrubbing Operation

    8.5_. The maximum rated climb and descent angles with full tanks is 5.7_. 05927 RAISING SIDE SQUEEGEE A. Squeegee Stop B. Side Squeegee 5. Repeat with the side squeegee on the other side of the scrub head. 2-18 510E MM239 (3- -94)

  • Page 31: Machine Troubleshooting

    Clogged solution pump or lines. Flush ESt system. solution tank. l ti ESt float switch(es) stuck. Clean switch floats of debris. Clogged ESt outlet filter. Clean filter. Water levels too low in tanks. Add water. 2-19 510E MM239 (8- -92)

  • Page 32: Options Operation

    11. Reconnect the squeegee vacuum hose to the rear squeegee assembly. 12. Clean and rinse the vacuum wand equipment. 13. Replace the vacuum wand equipment in its storage location on top of the tanks cover. 2-20 510E MM239 (8- -92)

  • Page 33: Power Wand

    5. Push the power wand vacuum hose onto the squeegee vacuum hose. 08067 POWER WAND EQUIPMENT 6. Attach the solution hose to the quick-disconnect on the machine. A. Power Wand Equipment B. Tanks Cover 08068 SOLUTION QUICK-DISCONNECT A. Quick-disconnect B. Rear Bumper 2-21 510E MM239 (3- -94)
  • Page 34 Scrub the floor with the brush side of the cleaning tool. 06604 ADJUSTING ROLLER WHEELS 06601 HARD FLOOR WAND A. Adjustment Knob B. Roller Wheels A. Cleaning Tool B. Brush 2-22 510E MM239 (8- -92)

  • Page 35: Pre-Sweept

    Machine; Stop On Level Surface, Set Parking Brake, Turn Off Machine And Remove Key. 3. Remove the debris hopper from the Pre-Sweept assembly. 2. Remove the Pre-Sweept debris hopper from the Pre-Sweept assembly. 3. Empty the debris hopper. 2-23 510E MM239 (8- -92)

  • Page 36: To Mount Pre-Sweept Assembly

    9. Check the main brush and side brush C. Pre-Sweept patterns as described in TO CHECK AND ADJUST PRE-SWEEPt MAIN BRUSH 7. Roll the Pre-Sweept assembly away from PATTERN and TO REPLACE the machine. PRE-SWEEPt SIDE BRUSH in the MAINTENANCE section. 2-24 510E MM239 (8- -92)

  • Page 37: Transporting Machine

    Hoist Or Jack Of Adequate Capacity To Lift devices next to the designated jacking Machine. locations to secure the machine. FOR SAFETY: When Servicing Machine, Jack Machine Up At Designated Locations Only. Block Machine Up With Jack Stands. 2-25 510E MM239 (8- -92)

  • Page 38: Machine Tie Downs

    10. Remove the jack stands from under the machine. 11. Lower the machine. 12. Remove the blocks from the tires. 05944 MACHINE TIE DOWNS A. Machine Frame B. Tie Down 2-26 510E MM239 (8- -92)

  • Page 39: Machine Storage

    ESt machines: Run clean water through the solution system and the ESt solution pump. Pre-Sweept machines: Empty and clean the debris hopper, or remove hopper liner and replace it with a new one. Raise the Pre-Sweept assembly. 2-27 510E MM239 (8- -92)
  • Page 40 OPERATION 2-28 510E MM239 (8- -92)

  • Page 41: Maintenance

    DEFLECTION (For machines below serial number 001724) ... 3-26 TO ADJUST REAR SQUEEGEE DEFLECTION (For machines serial number 001724 and 002669) ..3-26 510E MM239 (8- -94)
  • Page 42 MAINTENANCE 510E MM239 (1- -90)

  • Page 43: Recommended First 50-Hour Machine Inspection

    7. Perform all 50-hour lubrication and and TO ADJUST REAR SQUEEGEE maintenance procedures listed in the DEFLECTION. MAINTENANCE CHART. 3. Check the battery cable connections. 4. Check steering gear chain tension as described in STEERING GEAR CHAIN. 510E MM239 (1- -90)

  • Page 44: Maintenance Chart

    Pre-Sweept Check skirts and seals for damage and wear 80 Hours Scrub head floor Check adjustment skirts Pre-Sweept side Check for damage and wear skirts 100 Hours Tires Check for damage Propelling gearbox Check lubricant level 510E MM239 (3- -94)

  • Page 45: Propelling Gearbox

    Brush drive motor, Check motor brushes Pre-Sweept SPL -- Special lubricant, Lubriplate EMB grease (TENNANT Part No. 01433--1) GL -- SAE 90 Gear weight lubricant NOTE: More frequent intervals may be required in extremely dusty conditions. 510E MM239 (3- -94)

  • Page 46: Scrub Head Parallel Arms

    Change the gear lubricant and the drain and gun containing Lubriplate EMB grease fill-level plug seals after the first 50 hours of (TENNANT Part No. 01433--1) after every operation, and then after every 1000 hours of 200 hours of operation.

  • Page 47: Electrical System

    NOTE: If the readings are taken when the battery electrolyte is any temperature other than 80_ F (27_ C), the reading must be temperature corrected. 510E MM239 (8- -92)

  • Page 48: To Charge Batteries

    3. Lift open the machine cover. WARNING: Batteries Emit Hydrogen Gas. Explosion Or Fire Can Result. Keep Sparks And Open Flame Away. Keep Covers Open When Charging. 05920 MACHINE AND BATTERY CONNECTORS A. Machine Connector B. Battery Connector 510E MM239 (3- -91)

  • Page 49: To Replace 380 A/H Batteries

    ELECTROLYTE INDICATOR RING 5. Unplug the battery connector from the A. Battery machine connector. B. Indicator Ring 12. Replace the seat support. 13. Close the machine cover. 05920 MACHINE AND BATTERY CONNECTORS A. Machine Connector B. Battery Connector 510E MM239 (8- -92)

  • Page 50: Electric Motors

    12. Check the charge level of the new batteries as described in BATTERIES. Charge the batteries if necessary. 13. Connect the battery connector to the machine connector. 14. Replace the seat support. 15. Close the machine cover. 3-10 510E MM239 (3- -94)

  • Page 51: Electrical Schematic (For Machines Below Serial Number 001840)

    MAINTENANCE 05420 ELECTRICAL SCHEMATIC (For machines below serial number 001840) 3-11 510E MM239 (8- -92)

  • Page 52: Electrical Schematic

    MAINTENANCE 06083 ELECTRICAL SCHEMATIC (For machines serial number 001840 and above) 3-12 510E MM239 (8- -93)

  • Page 53: Belts And Chains

    Tighten the idler sprocket mounting bracket hardware. 05936 STATIC DRAG CHAIN A. Rear Squeegee Linkage B. Static Drag Chain 05935 STEERING GEAR CHAIN A. Steering Sprocket B. Idler Sprocket 3-13 510E MM239 (8- -92)

  • Page 54: Scrub Head

    10. Adjust the side stop bracket so its plastic bumper touches the machine frame. Tighten the bracket mounting hardware. 11. Check the edge scrub switch adjustment as described in TO ADJUST EDGE SCRUB SWITCH. 3-14 510E MM239 (8- -93)

  • Page 55: To Adjust Edge Scrub Switch

    A. Down Pressure Adjustment Bolt B. Edge Scrub Switch B. Scrub Head C. Scrub Head C. Nut D. Front Wheel D. Length of Thread 5. Readjust scrub head floor skirts if necessary. See SCRUB HEAD FLOOR SKIRTS. 3-15 510E MM239 (8- -93)

  • Page 56: Scrub Brushes

    8. Repeat for the other brush on the other side of the machine. 9. Check the scrub head front and rear skirt adjustments as described in SCRUB HEAD FLOOR SKIRTS. 05938 REMOVING SIDE SQUEEGEE A. Side Squeegee Release Lever B. Squeegee Assembly 3-16 510E MM239 (8- -92)

  • Page 57: Scrub Head Floor Skirts

    (0 to 6 mm) when the scrub head is down. Check the floor skirt adjustment after every 80 hours of operation. 05937 SCRUB HEAD FLOOR SKIRTS A. Floor Skirt B. Front Wheel C. Scrub Head 3-17 510E MM239 (8- -93)

  • Page 58: Solution And Recovery Tanks

    130_ F (54_ C) or use steam to clean the tank because damage may occur. A tank drain hose has been provided to allow the tank to be drained for cleaning. 05941 SOLUTION VALVE A. Solution Valve B. Solution Cable 3-18 510E MM239 (8- -92)

  • Page 59: Recovery Tank

    The recovery tank should be drained and cleaned after the solution tank is empty and whenever the float stops the vacuum fan or the recovery tank full lamp lights. 05940 TANK DRAINS A. Solution Tank Drain B. Recovery Tank Drain 3-19 510E MM239 (8- -92)
  • Page 60 130_ F (54_ C) or use steam to clean the tank because damage may occur. The recovery tank has two access caps, one on the side of the machine and one at each tank drain. 3-20 510E MM239 (8- -94)

  • Page 61: Est Solution Tanks

    1. Move the solution lever all the way down to stop the solution flow to the floor. 2. Press the scrub brush switch to raise the scrub head and stop the brushes. 05914 DRAINING SOLUTION TANKS A. Drain Hose Cap B. Drain Cap 3-21 510E MM239 (8- -92)
  • Page 62 12. Replace the drain hoses and drain caps. For machines with the positive drain cap option, close the drain valve. Remove the drain hose and attach the dust cap. 05925 ESt OUTLET FILTER A. ESt Outlet Filter B. Solution Tank 3-22 510E MM239 (8- -94)

  • Page 63: Squeegees

    05942 SIDE SQUEEGEE 05918 A. Cotter Pin SIDE SQUEEGEE HEIGHT ADJUSTMENT B. Clevis Pin C. Deflector A. Squeegee Spring D. Retainer Bracket B. Clevis Pin E. Side Squeegee C. Side Squeegee 3-23 510E MM239 (8- -92)

  • Page 64: Rear Squeegee

    7. Slide the squeegee blade onto the squeegee end of the squeegee. frame. NOTE: Lubricating the squeegee frame where the squeegee makes contact will make for easier squeegee installation. 3-24 510E MM239 (8- -92)

  • Page 65: To Level Rear Squeegee

    7. Observe the level of the squeegee. Readjust if necessary until an even curl is achieved along the length of the squeegee. 3-25 510E MM239 (8- -92)

  • Page 66: To Adjust Rear Squeegee

    To increase the deflection, 20 mm) across its entire width of the turn the nut counter-clockwise. squeegee. 03719 SQUEEGEE DEFLECTION A. Squeegee B. Deflection 05946 REAR SQUEEGEE DEFLECTION A. Squeegee Height Adjustment Screw B. Rear Squeegee Assembly 3-26 510E MM239 (8- -94)
  • Page 67 Set the machine parking brake while the machine is moving forward slowly, and turn off the machine. 7. Observe the deflection of the squeegee. Readjust if necessary until the suggested deflection is reached. 3-27 510E MM239 (8- -94)

  • Page 68: Brakes And Tires

    3. Adjust the brake cable so that the brake pedal travels no more than 1 in (25 mm) to fully engage the brakes. Readjust the brake cable if necessary. 4. Remove the blocks from the machine tires. 3-28 510E MM239 (8- -94)

  • Page 69: Options

    9. Install the idler plate to the Pre-Sweept assembly with the mounting hardware. 10. Place the debris hopper back into the Pre-Sweept assembly. 11. Check the brush pattern as described in TO CHECK AND ADJUST PRE-SWEEPt MAIN BRUSH PATTERN. 3-29 510E MM239 (8- -94)

  • Page 70: To Check And Adjust Pre-Sweept Main Brush Pattern

    7. Check the brush pattern again, readjust if necessary. 06010 MAIN BRUSH HEIGHT ADJUSTMENT KNOB A. Main Brush Height Adjustment Rod B. Pre-Sweept Cover C. Lock Nut 3-30 510E MM239 (8- -94)

  • Page 71: Pre-Sweept Side Brush

    2. Turn off the machine and set the machine parking brake. FOR SAFETY: Before Leaving Or Servicing 06010 Machine; Stop On Level Surface, Set Parking SIDE BRUSH HEIGHT ADJUST KNOB Brake, Turn Off Machine And Remove Key. A. Side Brush Height Adjustment Knob 3-31 510E MM239 (8- -94)

  • Page 72: Pre-Sweept Brush Side Skirts

    20 hours of operation for A. Hopper Slit Skirt damage and wear. B. Hopper Seal 06014 REAR SKIRT A. Rear Skirt 05932 PRE-SWEEPt HOPPER SEAL B. Brush Side Skirt A. Hopper Door B. Hopper Seal 3-32 510E MM239 (8- -94)

  • Page 73: Pre-Sweept Main Brush Drive Belt

    15. Mount the main brush belt cover with the existing hardware. 7. Pivot the side brush arm out of the way to be able to slip the main brush belt off the drive sheave. 3-33 510E MM239 (8- -94)

  • Page 74: Pre-Sweept Side Brush Drive Belt

    06015 SIDE BRUSH BELT A. Side Brush Belt Cover B. Side Brush Belt C. Idler Mounting Screw D. Tension Adjustment Nut E. Drive Shaft Sheave F. Idler Sheave 5. Remove the old side brush belt. 3-34 510E MM239 (8- -94)

  • Page 75: Appendix

    ....THREAD SEALANT AND LOCKING COMPOUNDS ....510E MM239 (8- -92)
  • Page 76 APPENDIX 510E MM239 (1- -90)
  • Page 77 They include the following: Size Torque ft lb (Nm) Torque ft lb (Nm) Locktite 515 sealant -- gasket forming 2 (3) 3 (4) material. TENNANT Part No. 75567,15 oz 4 (5) 6 (8) (440 ml) cartridge. 7 (9) 10 (14) 18 (24)
  • Page 78 APPENDIX 510E MM239 (8- -92)

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