Nokia N72 Service Manual
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Nokia Customer Care
Service Manual
RM-180 (Nokia N72)
Mobile Terminal
Part No: 9250815 (Issue 1)
COMPANY CONFIDENTIAL
Copyright © 2006 Nokia. All rights reserved.

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Summary of Contents for Nokia N72

  • Page 1 Nokia Customer Care Service Manual RM-180 (Nokia N72) Mobile Terminal Part No: 9250815 (Issue 1) COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
  • Page 2 RM-180 Nokia Customer Care Amendment Record Sheet Amendment Record Sheet Amendment No Date Inserted By Comments Issue 1 05/2006 Merja Hautaniemi Page ii COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 3 Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
  • Page 4: Warnings And Cautions

    • Ensure all cables and wires are repositioned correctly. • During testing never activate the GSM transmitter without a proper antenna load, otherwise the GSM PA may be damaged. Page iv COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 5 Nokia Customer Care ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
  • Page 6 All of the above suggestions apply equally to the product, battery, charger or any accessory. Page vi COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 7 Our policy is of continuous development; details of all technical modifications will be included with service bulletins. While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e- mail. Please state: •...
  • Page 8: Battery Information

    Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste. Page viii COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 9 4 Service Tools and Service Concepts 5 Disassembly/Reassembly Instructions 6 BB Troubleshooting and Tuning Guide 7 RF Troubleshooting and Tuning Guide 8 Camera Module Troubleshooting 9 System Module 10 Schematics Glossary Issue 1 COMPANY CONFIDENTIAL Page ix Copyright © 2006 Nokia. All rights reserved.
  • Page 10 RM-180 Nokia Customer Care Nokia N72 Service Manual Structure (This page left intentionally blank.) Page x COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 11 Nokia Customer Care 1 — General Information Issue 1 COMPANY CONFIDENTIAL Page 1 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 12 RM-180 Nokia Customer Care General Information (This page left intentionally blank.) Page 1 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 13: Table Of Contents

    Table 2 Car................................1–7 Table 3 Carrying..............................1–7 Table 4 Data................................1–7 Table 5 Imaging..............................1–8 Table 6 Messaging..............................1–8 Table 7 Power.................................1–8 List of Figures Figure 1 View of RM-180............................1–5 Issue 1 COMPANY CONFIDENTIAL Page 1 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 14 RM-180 Nokia Customer Care General Information (This page left intentionally blank.) Page 1 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 15: Product Selection

    • Dedicated shutter key and camera activation slide • Integrated flash (operating range up to 1.5 m) • Flash modes: on, off, automatic, and anti red-eye • Advanced camera modes: still, sequence, video Issue 1 COMPANY CONFIDENTIAL Page 1 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 16: Sales Package

    • Integrated Bluetooth wireless technology v.2.0 • USB 2.0 full speed via Pop-Port™ interface • Nokia PC Suite connectivity via USB and Bluetooth wireless technology • Local synchronisation of contacts and calendar to a compatible PC using compatible connection • Remote over-the-air synchronisation •...
  • Page 17: Table 2 Car

    Wireless GPS module LD-1W RS multimedia card 64 MB MU-1 RS multimedia card 128 MB MU-2 RS multimedida card 256 MB MU-9 RS multimedia card 512 MB MU-12 Issue 1 COMPANY CONFIDENTIAL Page 1 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 18: Technical Specifications

    GSM1900: 1930 - 1990 MHz Tx frequency band EGSM900: 880 - 890MHz GSM900: 890 - 915MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz Page 1 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 19: Battery Endurance

    No operation or storage No storage or operation: an <-40 C...>+85 attempt may damage the phone. Charging allowed C...+50 Long term storage conditions C...+85 Issue 1 COMPANY CONFIDENTIAL Page 1 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 20 RM-180 Nokia Customer Care General Information (This page left intentionally blank.) Page 1 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 21: Company Confidential Page

    Nokia Customer Care 2 — Parts Lists and Component Layouts Issue 1 COMPANY CONFIDENTIAL Page 2 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 22 RM-180 Nokia Customer Care Parts Lists and Component Layouts (This page left intentionally blank.) Page 2 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 23: Table Of Contents

    Component parts list (1YA_02.1f)........................2–8 Component layouts..............................2–27 Component layouts (1YA_02.1f)........................2–27 List of Figures Figure 2 Component layout - bottom view (1YA_02.1f)...................2–27 Figure 3 Component layout - top view (1YA_02.1f)..................2–28 Issue 1 COMPANY CONFIDENTIAL Page 2 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 24 RM-180 Nokia Customer Care Parts Lists and Component Layouts (This page left intentionally blank.) Page 2 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 25: Exploded View

    RM-180 Parts Lists and Component Layouts Nokia Customer Care Exploded view Issue 1 COMPANY CONFIDENTIAL Page 2 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 26: Spare Parts Overview

    RM-180 Nokia Customer Care Parts Lists and Component Layouts Spare parts overview Page 2 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 27: Parts Lists

    Mechanical spare parts list Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS). To ensure you are always using the latest codes, please check the PWS on a daily basis. Bold = ASSY...
  • Page 28: Component Parts List (1Ya_02.1F)

    CHIPCAP X5R 1U K 6V3 C1470 0603C 0603 6.3V CHIPCAP X5R 1U K 6V3 C1471 0603C 0603 6.3V CHIPCAP X5R 1U K 6V3 C1472 0603C 0603 6.3V Page 2 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 29 Chipcap X7R 10% 16V C2006 0402C 0402 Chipcap X7R 10% 16V C2007 0402C 0402 Chipcap X7R 10% 16V C2008 0402C 0402 Chipcap X7R 10% 16V C2009 0402C 0402 Issue 1 COMPANY CONFIDENTIAL Page 2 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 30 Chipcap X7R 10% 50V C2204 0402C 0402 Chipcap X7R 10% 50V C2205 0402C 0402 Chipcap X7R 10% 50V C2206 0402C 0402 Chipcap X7R 10% 50V C2207 0402C 0402 Page 2 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 31 CHIPCAP X5R 1U K 6V3 C2227 0603C 0603 6.3V CHIPCAP X5R 1U K 6V3 C2228 0603C 0603 6.3V CHIPCAP X5R 1U K 6V3 C2230 0603C 0603 6.3V Issue 1 COMPANY CONFIDENTIAL Page 2 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 32 25V 0805 CHIPCAP X5R 4U7 M C2315 0805C 25V 0805 Chipcap X7R 10% 50V C2316 0402C 0402 CHIPCAP X5R 100N M C2700 0402C_H0.6 16V 0402 100n Page 2 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 33: Company Confidential

    100n CHIPCAP X5R 100N M C3002 0402C_H0.6 16V 0402 100n Chipcap X7R 10% 16V C3003 0402C 0402 CHIPCAP X5R 100N M C3004 0402C_H0.6 16V 0402 100n Issue 1 COMPANY CONFIDENTIAL Page 2 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 34 CHIPCAP X5R 100N M C4805 0402C_H0.6 16V 0402 100n CHIPCAP X5R 100N M C4806 0402C_H0.6 16V 0402 100n CHIPCAP X5R 100N M C4807 0402C_H0.6 16V 0402 100n Page 2 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 35 0402C Chipcap 5% NP0 C7508 0402C Chipcap 5% NP0 C7509 0402C Chipcap +-0.25pF NP0 C7512 0402C Chipcap 5% NP0 Chipcap X7R 10% 25V C7513 0402C 0402 Issue 1 COMPANY CONFIDENTIAL Page 2 –15 Copyright © 2006 Nokia. All rights reserved.
  • Page 36 0603C 0603 6.3V C7549 0402C Chipcap 5% NP0 100p C7550 0402C Chipcap +-0.25pF NP0 C7552 0402C Chipcap +-0.25pF NP0 Chipcap X7R 10% 16V C7553 0402C 0402 Page 2 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 37 0402C 0402 CHIPCAP X7R 33N K C7599 0402C 10V 0402 CHIPCAP X5R 2U2 K 6V3 C7600 0603C 0603 CHIPCAP X5R 2U2 K 6V3 C7601 0603C 0603 Issue 1 COMPANY CONFIDENTIAL Page 2 –17 Copyright © 2006 Nokia. All rights reserved.
  • Page 38 BTHFM1.0_ES3.6 D5001 MODULE 0603_FUSE_AV F2000 X2MATS SM FUSE F 2.0A 32V BATTER_RB414 RTC CAPACITOR 15UAH G2200 2.6/3.3V 414-SIZE VCO_FDK_WB0 VCO 3610-4340MHZ 3610-434 G7500 2.7V 15MA 0MHz Page 2 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 39 FERR.BEAD 220R/100M 220R/ L2202 0603_BLM 2A 0R05 0603 100MHz FERRITE BEAD 0.6R 600R/ L2203 FERRITE_0402 600R/100MHZ 0402 100MHz FERRITE BEAD 0.6R 600R/ L2204 FERRITE_0402 600R/100MHZ 0402 100MHz Issue 1 COMPANY CONFIDENTIAL Page 2 –19 Copyright © 2006 Nokia. All rights reserved.
  • Page 40 CHIP COIL 68NH J L7518 COIL_LK_1608 Q12/100MHZ 0603 68nH REG LP3990YDX-1.5V N1470 LLP6 LLP-6 1.5V STEP-UP DC/DC CONV N1471 SON3024_8 SON3024-8 USMD5_1.47X1 VREG LP3985ITLX-2.8 N1472 .04_H0.675 NOPB USMD5 Page 2 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 41 Chipres 0W06 jumper R1490 0402R 0402 R1491 0402R Resistor 5% 63mW R2000 0402R Resistor 5% 63mW 220R uBGA11_2.15X ASIP MIC W/ESD RES R2001 1.65 +CAP+ZDI BGA11 Issue 1 COMPANY CONFIDENTIAL Page 2 –21 Copyright © 2006 Nokia. All rights reserved.
  • Page 42 Chipres 0W06 jumper R2303 0402R 0402 R2304 0402R Resistor 5% 63mW R2305 0402R Resistor 5% 63mW uBGA8_1.47X1 ASIP SIM INTERFACE R2700 **LOW CAP**BGA8 R3000 0402R Resistor 5% 63mW Page 2 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 43 R7518 0402R Resistor 5% 63mW 470k R7519 0402R Resistor 5% 63mW CHIPRES 0W06 10K F R7521 0402R 0402 CHIPRES 0W06 9K1 F R7523 0402R 100PPM 0402 Issue 1 COMPANY CONFIDENTIAL Page 2 –23 Copyright © 2006 Nokia. All rights reserved.
  • Page 44 TRANS_LDB15 +-100mhz 2x1.25 TRANSF BALUN 3800 T7503 TRANS_LDB15 +-550MHZ 0805 DI SCH DUAL 0.4V 1MA V1470 SC_89 SOT490 DIODE_PMEG3 SCH DI PMEG3002 30V V1471 500MA SOD882 Page 2 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 45 SM CONN VIBRA X5209 2.95X1.95 SPACER PAD 2.8X1.8 CONTACT_PAD_ SM CONN VIBRA X5210 2.95X1.95 SPACER PAD 2.8X1.8 CONTACT_PAD_ SM CONN VIBRA X5211 2.95X1.95 SPACER PAD 2.8X1.8 Issue 1 COMPANY CONFIDENTIAL Page 2 –25 Copyright © 2006 Nokia. All rights reserved.
  • Page 46 Z4403 2.47 FILTER BGA25 FERRITE_FBMJ1 FERRITE BEAD 0R01 28R/ Z7500 28R/100MHZ 0603 100MHz ANT.SW+3SAW ANT_SW_M043 880-960/1710-1990M Z7503 FILTER_SAW_2. SAW FILTER 897.5 Z7504 1X1.7_H0.8 +-17.5MHZ 2.0X1.6 897.5MHz Page 2 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 47: Component Layouts

    RM-180 Parts Lists and Component Layouts Nokia Customer Care Component layouts Component layouts (1YA_02.1f) Figure 2 Component layout - bottom view (1YA_02.1f) Issue 1 COMPANY CONFIDENTIAL Page 2 –27 Copyright © 2006 Nokia. All rights reserved.
  • Page 48: Figure 3 Component Layout - Top View (1Ya_02.1F)

    RM-180 Nokia Customer Care Parts Lists and Component Layouts Figure 3 Component layout - top view (1YA_02.1f) Page 2 –28 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 49: Company Confidential Page

    Nokia Customer Care 3 — Service Software Instructions Issue 1 COMPANY CONFIDENTIAL Page 3 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 50 RM-180 Nokia Customer Care Service Software Instructions (This page left intentionally blank.) Page 3 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 51 Figure 25 Finish flash update..........................3–22 Figure 26 Flash directory window........................3–22 Figure 27 Prommer software update finished....................3–23 Figure 28 Prommer Maintenance window......................3–23 Figure 29 Box activation............................3–24 Figure 30 Deactivation warning.........................3–24 Issue 1 COMPANY CONFIDENTIAL Page 3 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 52 RM-180 Nokia Customer Care Service Software Instructions (This page left intentionally blank.) Page 3 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 53: Phoenix Installation Steps In Brief

    3. Install the phone-specific data package. 4. Configure users. 5. Manage connection settings (depends on the tools you are using). If you use FPS-8: • Update FPS-8 software • Activate FPS-8 Issue 1 COMPANY CONFIDENTIAL Page 3 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 54: Installing Phoenix

    Press the F1 key or the feature’s Help button to activate a Help file. Steps phoenix_service_sw_2004_39_x_xx.exe ). 1. To start the installation, run the application file (for example, Welcome dialogue, click Next. 2. In the Page 3 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 55 Select Yes... to reboot the PC immediately or No... to reboot the PC manually afterwards. After the reboot, all components are registered. Phoenix does not work, if the components have not been registered. Note: Issue 1 COMPANY CONFIDENTIAL Page 3 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 56: Updating Phoenix Installation

    Windows Control Panel. the application from the • If you try to install an older version (for example, downgrade from a15_2004_24_7_55 to a14_2004_16_4_47), installation will be interrupted. Page 3 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 57: Uninstalling Phoenix

    Phoenix Uninstalling Context Phoenix service software manually from the Windows Control Panel. You can uninstall Steps 1. Open the Windows Control Panel, and choose Add/Remove Programs. Issue 1 COMPANY CONFIDENTIAL Page 3 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 58 Figure 8 Remove program The progress of the uninstallation is shown. 3. If the operating system does not require rebooting, click Finish to complete. Figure 9 Finish uninstallation Page 3 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 59: Repairing Phoenix Installation

    Phoenix service software and tools usable with a certain phone model. The phone data package contains the following: • Product software binary files Issue 1 COMPANY CONFIDENTIAL Page 3 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 60: Installing Phone Data Package

    • Files for type label printing • Validation file for the fault log repair data reporting system • All product-specific configuration files for Phoenix software components Data files are stored in C:\Program Files\Nokia\Phoenix (default). Installing phone data package Prerequisites Phoenix service software and service tools •...
  • Page 61 3. In the following view you can see the contents of the data package. Read the text carefully. There is Phoenix version required with this data package. information about the Figure 11 Data package setup information 4. To continue, click Next. Issue 1 COMPANY CONFIDENTIAL Page 3 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 62 Figure 12 Data package destination folder Phoenix is installed, and the directory is shown. The InstallShield Wizard checks where 6. To start copying the files, click Next. Page 3 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 63: Uninstalling Phone Data Package

    Steps XX-XX_dp_EA_v_1_0.exe ) from your computer. 1. Locate the data package installation file (e.g. 2. To start the uninstallation procedure, double-click the data package installation file. Issue 1 COMPANY CONFIDENTIAL Page 3 –15 Copyright © 2006 Nokia. All rights reserved.
  • Page 64 Figure 15 Finishing data package uninstallation Alternative steps • You can also uninstall the data package manually from Control Panel→Add/Remove Programs→xx-xx* Phone Data Package . (*= type designator of the phone). Page 3 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 65: Configuring Users In Phoenix

    Windows Control Panel. If the problem persists, contact the local PC support. Steps Phoenix , and log in. 1. Start 2. Choose File→Manage Connections..Issue 1 COMPANY CONFIDENTIAL Page 3 –17 Copyright © 2006 Nokia. All rights reserved.
  • Page 66 • RX_BUFFER_SIZE: Use the default value, and click Next. iii For an FPS-8 flash prommer, choose the following connection settings: • Media: FPS-8 • PORT_NUM: COM Port where FPS-8 is connected • COMBOX_DEF_MEDIA: FBUS Page 3 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 67: Installing Flash Support Files For Fps-8 And Fps-10

    • A separate installation package for flash support files is available. The files can be updated according to Phoenix data package releases. these instructions, if updates appear between Issue 1 COMPANY CONFIDENTIAL Page 3 –19 Copyright © 2006 Nokia. All rights reserved.
  • Page 68 Figure 23 Flash installation interrupted If an older version exists on your PC and it needs to be updated, click Next to continue installation. Page 3 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 69 To continue, click Next. Figure 24 Flash destination folder When installing the flash update files for the first time, you may choose another location by selecting Browse (not recommended). Issue 1 COMPANY CONFIDENTIAL Page 3 –21 Copyright © 2006 Nokia. All rights reserved.
  • Page 70: Updating Fps-8 And Fps-10 Flash Prommer Software

    2. Choose the correct connection for your flash prommer: File→Manage Connections... 3. Choose Flashing→Prommer maintenance . fps8upd.ini (for FPS-8) 4. To update the FPS-8/FPS-10 software, click Update, and select the appropriate file fpsxupd.ini (for FPS-10) from C:\Program Files\Nokia\Phoenix\Flash . Figure 26 Flash directory window Page 3 –22 COMPANY CONFIDENTIAL Issue 1 Copyright ©...
  • Page 71: Activating Fps-8

    FPS-8 activation request sheet in the FPS-8 sales package, and follow the instructions given. First fill in the 00000.in ), copy it to the C:\ProgramFiles\Nokia\Phoenix When activation file is received (for example, \BoxActivation directory on your computer (this directory is created when Phoenix is installed).
  • Page 72: Deactivating Fps-8

    1. Start 2. Choose Flashing→Prommer Maintenance . Prommer Maintenance window, click Deactivate. 3. In the 4. To confirm the deactivation, click Yes. Figure 30 Deactivation warning Page 3 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 73 RM-180 Service Software Instructions Nokia Customer Care The box is deactivated. 5. To complete the deactivation, restart FPS-8. Issue 1 COMPANY CONFIDENTIAL Page 3 –25 Copyright © 2006 Nokia. All rights reserved.
  • Page 74 RM-180 Nokia Customer Care Service Software Instructions (This page left intentionally blank.) Page 3 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 75 Nokia Customer Care 4 — Service Tools and Service Concepts Issue 1 COMPANY CONFIDENTIAL Page 4 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 76 RM-180 Nokia Customer Care Service Tools and Service Concepts (This page left intentionally blank.) Page 4 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 77 Figure 34 Service concept for RF/BB testing and tuning..................4–17 Figure 35 CU-4 flash concept with FPS-10......................4–18 Figure 36 RF testing and BB testing/tuning......................4–19 Figure 37 LAN connection flash concept......................4–20 Issue 1 COMPANY CONFIDENTIAL Page 4 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 78 RM-180 Nokia Customer Care Service Tools and Service Concepts (This page left intentionally blank.) Page 4 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 79: Service Tools

    FPS-10 and FPS-11 sales packages. CA-35S Power cable CA-35S is a power cable for connecting, for example, the FPS-10 flash prommer to the Point-Of-Sales (POS) flash adapter. Issue 1 COMPANY CONFIDENTIAL Page 4 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 80 4 Connect an FBUS cable (if necessary). 5 Start Phoenix service software. Note: Phoenix enables CU-4 regulators via USB when it is started. Reconnecting the power supply requires a Phoenix restart. Page 4 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 81: Fls-4S

    USB connectivity cable USB to system connector cable. FLS-4S Flash device FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use. Issue 1 COMPANY CONFIDENTIAL Page 4 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 82 Bluetooth. An ACP-8x charger is needed for BER testing and an AXS-4 cable in case of cordless interface usage testing . Sales package includes: • JBT-9 test box • Installation and warranty information Page 4 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 83 RJ-104 BTHFM rework jig RJ-104 is a rework jig used when servicing the BTHFM module. It is used together with rework stencil ST-37. Issue 1 COMPANY CONFIDENTIAL Page 4 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 84 1880 MHz GSM1900 TX Att. (dB) GSM1900 RX Att. (dB) 1850 MHz 1930 MHz 1880 MHz 1960 MHz 1910 MHz 1990 MHz SPI-1 Soldering paste injector Page 4 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 85 Camera removal tool The camera removal tool SS-15 is used to remove/attach the camera module from/to the camera socket of the phone PWB. SS-34 Flex opening tool Issue 1 COMPANY CONFIDENTIAL Page 4 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 86 SX-4 is a BB5 security device used to protect critical features in tuning and testing. SX-4 is also needed together with FPS-10 when DCT-4 phones are flashed. Page 4 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 87 The RF cable is used to connect, for example, a module repair jig to the RF measurement equipment. SMA to N-Connector approximately 610 mm. Attenuation for: • GSM850/900: 0.3+-0.1 dB • GSM1800/1900: 0.5+-0.1 dB Issue 1 COMPANY CONFIDENTIAL Page 4 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 88: Service Concepts

    Item Type Description FS-14 Flash adapter SS-46 Interface adapter CA-35S Power cable XCS-4 Modular cable FPS-10 Flash prommer box Standard USB cable PKD-1 SW security device Page 4 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 89: Mj-70 Module Jig Concept

    Standard USB cable Standard USB cable GPIB control cable XRS-6 RF cable PKD-1 SW security device RF shield box Note: Item 12 not shown in the picture. Issue 1 COMPANY CONFIDENTIAL Page 4 –15 Copyright © 2006 Nokia. All rights reserved.
  • Page 90: Pos (Point Of Sale) Flash Concept

    Service Tools and Service Concepts POS (Point of Sale) flash concept Figure 33 POS flash concept Item Type Description DKU-2 USB connectivity cable FLS-4S POS flash device Page 4 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 91: Service Concept For Rf/Bb Testing And Tuning

    Standard USB cable + smart card reader SX-4 Smart card XRF-1 RF cable GPIB control cable PKD-1 SW security device RF shield box Note: Item 10 not shown in the picture. Issue 1 COMPANY CONFIDENTIAL Page 4 –17 Copyright © 2006 Nokia. All rights reserved.
  • Page 92: Flash Concept With Fps-10

    BB5 products CU-4 Control unit XCS-4 Modular cable PCS-1 Power cable FPS-10 Flash prommer box Standard USB cable Standard USB cable PKD-1 SW security device Page 4 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 93: Rf Testing And Bb Testing/Tuning

    Standard USB cable + smart card reader SX-4 Smart card GPIB control cable XRF-1 RF cable PKD-1 SW security device RF shield box Note: Item 11 not shown in the picture. Issue 1 COMPANY CONFIDENTIAL Page 4 –19 Copyright © 2006 Nokia. All rights reserved.
  • Page 94: Lan Connection Flash Concept

    Type Description FS-14 Flash adapter SS-46 Interface adapter CA-35S Power cable XCS-4 Modular cable FPS-10 Flash prommer box LAN cable LAN cable PKD-1 SW security device Page 4 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 95 Nokia Customer Care 5 — Disassembly/Reassembly Instructions Issue 1 COMPANY CONFIDENTIAL Page 5 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 96 RM-180 Nokia Customer Care Disassembly/Reassembly Instructions (This page left intentionally blank.) Page 5 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 97 RM-180 Disassembly/Reassembly Instructions Nokia Customer Care Table of Contents Disassembly / reassembly instructions........................5–5 Issue 1 COMPANY CONFIDENTIAL Page 5 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 98 RM-180 Nokia Customer Care Disassembly/Reassembly Instructions (This page left intentionally blank.) Page 5 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 99 Note the reassembly-specific instructions in steps 11., 16., 18., 25., 29., and 31.. Steps Always protect the window with a plastic film. Remove the Battery Cover. Issue 1 COMPANY CONFIDENTIAL Page 5 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 100 Place SRT-6 between the A-Cover and Chassis; release the 4 plastic clips beginning from the bottom side as shown. Remove the Keymat. Protect the LCD with a plastic film. Protect the inner side window of the A-Cover with a film. Page 5 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 101 11. Unscrew the 6 Torx size 6 plus screws in the order shown. Note: When reassembling, use the reverse order and the torque of 25 Ncm. Issue 1 COMPANY CONFIDENTIAL Page 5 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 102 After you have opened the flex connector, you can remove the UI Frame. 14. To open each clip of the LCD from the UI Frame, carefully move the UI Frame sideward while pulling the LCD forward. Page 5 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 103 18. To remove the BB shield from the UI Frame, hold the frame in your left hand and push down the BB Shield with SRT-6. Note: When reassembling, always use a new BB Shield. Issue 1 COMPANY CONFIDENTIAL Page 5 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 104 20. Remove the UI PWB. 21. Remove the Engine Module, and place it onto the RJ-94 jig. 22. Use the tweezers to remove the Vibra Motor. Page 5 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 105 25. Use the tweezers to lift out the IHF speaker. Note: When reassembling, note the guide pin. 26. Unlock the 5 plastic clips of the Antenna in the places shown. Issue 1 COMPANY CONFIDENTIAL Page 5 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 106 30. To prevent mechanical stress to the PWB, place the Engine Module onto RJ-94, and use SS-15 to remove the Camera module. Attention: The following steps are for reassembly only! Page 5 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 107 • Use the assembly side of SS-15 to fit the Camera module back into its compartment. • When reassembling, note the correct position of the Camera module. Issue 1 COMPANY CONFIDENTIAL Page 5 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 108 RM-180 Nokia Customer Care Disassembly/Reassembly Instructions (This page left intentionally blank.) Page 5 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 109 Nokia Customer Care 6 — BB Troubleshooting and Tuning Guide Issue 1 COMPANY CONFIDENTIAL Page 6 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 110 RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide (This page left intentionally blank.) Page 6 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 111 Vibra troubleshooting............................6–67 Baseband manual tuning guide.........................6–68 Energy management calibration........................6–68 List of Tables Table 8 Display module troubleshooting cases....................6–42 Table 9 Pixel defects............................6–42 Table 10 Calibration value limits........................6–68 Issue 1 COMPANY CONFIDENTIAL Page 6 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 112 Figure 55 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is connected..............................6–60 Figure 56 Single-ended output waveform of the HP_in_Ext_out loop when microphone is connected..6–61 Page 6 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 113: Baseband Troubleshooting

    This section is intended to be a guide for localising and repairing electrical faults. The fault repairing is divided into troubleshooting paths. The following main troubleshooting tree describes the different baseband troubleshooting paths to be followed in fault situations. Issue 1 COMPANY CONFIDENTIAL Page 6 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 114 RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide Troubleshooting flow Figure 38 Main troubleshooting tree Page 6 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 115: Dead Or Jammed Device Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care Dead or jammed device troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 116 RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 117: General Power Checking Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care General power checking troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 118: Clocking Troubleshooting

    RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide Clocking troubleshooting Troubleshooting flow Page 6 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 119: Application Processor Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care Application processor troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 120 RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide Figure 39 SysCLK from C7528 & C7531 Page 6 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 121 RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care Figure 40 SleepCLK from R7558 Issue 1 COMPANY CONFIDENTIAL Page 6 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 122: Charging Troubleshooting

    RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide Charging troubleshooting Troubleshooting flow Page 6 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 123: Battery Current Measuring Fault Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care Battery current measuring fault troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –15 Copyright © 2006 Nokia. All rights reserved.
  • Page 124: Flash Programming Fault Troubleshooting

    RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide Flash programming fault troubleshooting Troubleshooting flow Page 6 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 125 RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 –17 Copyright © 2006 Nokia. All rights reserved.
  • Page 126 Figure 41 Flashing pic 1. Take single trig measurement for the rise of the BSI signal. Figure 42 Flashing pic 2. Take single trig measurement for the rise of the BSI signal. Page 6 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 127: Cmt Sdram Memory Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care CMT SDRAM memory troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –19 Copyright © 2006 Nokia. All rights reserved.
  • Page 128 RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide Figure 43 CMT SDRAM CLK from pin J2806 Page 6 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 129: Cmt Nor Flash Fault Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care CMT NOR flash fault troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –21 Copyright © 2006 Nokia. All rights reserved.
  • Page 130 RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide Figure 44 NOR CLK from J2813 Page 6 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 131: Application Processor Memory Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care Application processor memory troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –23 Copyright © 2006 Nokia. All rights reserved.
  • Page 132 BB Troubleshooting and Tuning Guide Take single trig measurement on the falling edge of the CE signal (=J5001). Figure 45 COMBO NAND in boot pic 1. Page 6 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 133: Power Key Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care Power key troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –25 Copyright © 2006 Nokia. All rights reserved.
  • Page 134: Usb Interface Troubleshooting

    RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide USB interface troubleshooting Troubleshooting flow Page 6 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 135 RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care Figure 46 USB 1: D-TXD (POP-PORT pin6) and D+RXD (POP-PORT pin7) voltage levels when USB connected. Issue 1 COMPANY CONFIDENTIAL Page 6 –27 Copyright © 2006 Nokia. All rights reserved.
  • Page 136 Nokia Customer Care BB Troubleshooting and Tuning Guide Figure 47 USB 2: Take single triggered measurement on the rising edge of the Helen usb0_txen (J4813) line. Page 6 –28 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 137: Sim Card Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care SIM card troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –29 Copyright © 2006 Nokia. All rights reserved.
  • Page 138 Nokia Customer Care BB Troubleshooting and Tuning Guide SIM CLK frequency = 3.2MHz (Take single triggered measurement in boot on the VSIM1 line). Figure 48 SIM interface signals Page 6 –30 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 139: Mmc Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care MMC troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –31 Copyright © 2006 Nokia. All rights reserved.
  • Page 140 RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide Take singe trig measurement on the rising edge of the DAT signal. Figure 49 MMC card initialization Page 6 –32 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 141: Keyboard Troubleshooting

    (shortcut or open connection). For a more detailed description of the keyboard and keymatrix, see section Keyboard in System Module. Phoenix . If the failure mode is not clear, start with the Keyboard Test in Issue 1 COMPANY CONFIDENTIAL Page 6 –33 Copyright © 2006 Nokia. All rights reserved.
  • Page 142 RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide Troubleshooting flow Page 6 –34 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 143: Slider Switch Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care Slider switch troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –35 Copyright © 2006 Nokia. All rights reserved.
  • Page 144: Fm Radio Troubleshooting

    RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide FM radio troubleshooting Troubleshooting flow Page 6 –36 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 145: Certificate Restoring For Bb5.0 Products

    Note: USB flashing does not work for a dead BB5.0 phone. • Create a request file. • Send the file to Nokia by e-mail. Use the following addresses depending on your location: • APAC: sydney.service@nokia.com • CHINA: repair.ams@nokia.com • E&A: salo.repair@nokia.com •...
  • Page 146 Flash Type must be set to Phone as Manufactured. To continue, click Start. Progress bars and messages on the screen show actions during phone programming, please wait. Page 6 –38 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 147 Phoenix , choose File→Scan Product . To connect the phone with ii Choose Tools→Certificate Restore . iii To choose a location for the request file, click Browse. Issue 1 COMPANY CONFIDENTIAL Page 6 –39 Copyright © 2006 Nokia. All rights reserved.
  • Page 148 Request file, click Start. To create the vi When the file for certificate restore has been created, send it to Nokia as an e-mail attachment. 3. Restore certificate. For this procedure, you must supply +12 V to CU-4 from an external power supply.
  • Page 149 To write the file to phone, click Start. Next actions Phoenix tuning functions. After a successful rewrite, you must retune the phone completely by using Important: Perform all tunings: RF, BB, and UI. Issue 1 COMPANY CONFIDENTIAL Page 6 –41 Copyright © 2006 Nokia. All rights reserved.
  • Page 150: Display Module Troubleshooting

    Total Combine Not allowed. d defect Two single dot defects that are within 5 mm of each other should counts be interpreted as combined dot defect. Page 6 –42 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 151 APE ID). 3. Proceed to the display troubleshooting flowcharts. Phoenix to find the detailed fault mode. Use the Display Test tool in Issue 1 COMPANY CONFIDENTIAL Page 6 –43 Copyright © 2006 Nokia. All rights reserved.
  • Page 152: Display Fault Troubleshooting

    RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide Display fault troubleshooting Troubleshooting flow Page 6 –44 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 153: Display And Keyboard Backlight Troubleshooting

    You can enable/disable ALS with the help of Phoenix service software. Display brightness can be adjusted manually, if ALS is disabled. If the ambient light sensor is enabled, it adjusts the display brightness automatically. Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –45 Copyright © 2006 Nokia. All rights reserved.
  • Page 154: Als Troubleshooting

    See the following procedure. Steps 1. Cover the light guide (upper part of the A-Cover). Phoenix . 2. Start 3. Choose File→Scan Product. Page 6 –46 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 155 Ambient Light Sensor Calibration pane, check the Use default values only check box, and click 6. In the Write. 7. To end the calibration, click Close. Issue 1 COMPANY CONFIDENTIAL Page 6 –47 Copyright © 2006 Nokia. All rights reserved.
  • Page 156 RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide Troubleshooting flow Page 6 –48 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 157: Led Driver Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care LED driver troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –49 Copyright © 2006 Nokia. All rights reserved.
  • Page 158: Bluetooth Troubleshooting

    The main issue is to find out if the problem is related to the BT antenna or related to the BT system or the phone’s BB and then replace/fix the faulty component. Location of the BT antenna Page 6 –50 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 159: Bluetooth Settings For Phoenix

    5. Locate JBT-9’s serial number (12 digits) found in the type label on the back of JBT-9. In addition to JBT-9, also SB-6, JBT-3 and JBT-6 Bluetooth test boxes can be used. Issue 1 COMPANY CONFIDENTIAL Page 6 –51 Copyright © 2006 Nokia. All rights reserved.
  • Page 160: Bluetooth Self Tests In Phoenix

    4. From the Mode drop-down menu, set mode to Local. 5. Choose Testing→Self Tests. Self Tests window check the following Bluetooth related tests: 6. In the • ST_LPRF_IF_TEST • ST_LPRF_AUDIO_LINES_TEST • ST_BT_WAKEUP_TEST Page 6 –52 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 161 RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care 7. To run the tests, click Start. Figure 53 Bluetooth self tests in Phoenix Issue 1 COMPANY CONFIDENTIAL Page 6 –53 Copyright © 2006 Nokia. All rights reserved.
  • Page 162: Bluetooth Troubleshooting

    RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide Bluetooth troubleshooting Bluetooth troubleshooting Page 6 –54 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 163: Bluetooth Ber Failure Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care Bluetooth BER failure troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –55 Copyright © 2006 Nokia. All rights reserved.
  • Page 164 RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 –56 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 165: Bt Audio Failure Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care BT audio failure troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –57 Copyright © 2006 Nokia. All rights reserved.
  • Page 166: Audio Troubleshooting

    Earpiece, internal microphone and speaker are in place during measurement. Applying a headset accessory during measurement causes a significant drop in measured quantities. The gain values presented in the table apply for a differential output vs. single-ended/differential input. Page 6 –58 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 167 (OUT/GND) HSEAR R N and GND HSEAR P, HSEAR N and GND HSEAR R P, HSEAR R N and GND HSEAR P, HSEAR N and GND Issue 1 COMPANY CONFIDENTIAL Page 6 –59 Copyright © 2006 Nokia. All rights reserved.
  • Page 168 If a special low-pass filter designed for measuring digital amplifiers is unavailable, the measurement must be performed with a current probe and the input signal frequency must be 2kHz. Figure 55 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is connected. Page 6 –60 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 169 RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care Figure 56 Single-ended output waveform of the HP_in_Ext_out loop when microphone is connected. Issue 1 COMPANY CONFIDENTIAL Page 6 –61 Copyright © 2006 Nokia. All rights reserved.
  • Page 170: Internal Earpiece Troubleshooting

    RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide Internal earpiece troubleshooting Troubleshooting flow Page 6 –62 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 171: Internal Microphone Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care Internal microphone troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –63 Copyright © 2006 Nokia. All rights reserved.
  • Page 172: Ihf Troubleshooting

    RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide IHF troubleshooting Troubleshooting flow Page 6 –64 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 173: External Microphone Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care External microphone troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –65 Copyright © 2006 Nokia. All rights reserved.
  • Page 174: External Earpiece Troubleshooting

    RM-180 Nokia Customer Care BB Troubleshooting and Tuning Guide External earpiece troubleshooting Troubleshooting flow Page 6 –66 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 175: Vibra Troubleshooting

    RM-180 BB Troubleshooting and Tuning Guide Nokia Customer Care Vibra troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –67 Copyright © 2006 Nokia. All rights reserved.
  • Page 176: Baseband Manual Tuning Guide

    Write and/or repeat the procedure again. Energy Management Calibration window. 10. To end the procedure, close the Page 6 –68 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 177 Nokia Customer Care 7 — RF Troubleshooting and Tuning Guide Issue 1 COMPANY CONFIDENTIAL Page 7 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 178 RM-180 Nokia Customer Care RF Troubleshooting and Tuning Guide (This page left intentionally blank.) Page 7 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 179 Figure 62 RF Controls window..........................7–12 Figure 63 Feed and GND spots of the main antenna..................7–13 Figure 64 BT antenna............................7–13 Figure 65 RF channel filter calibration typical values..................7–19 Issue 1 COMPANY CONFIDENTIAL Page 7 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 180 RM-180 Nokia Customer Care RF Troubleshooting and Tuning Guide (This page left intentionally blank.) Page 7 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 181: Introduction To Rf Troubleshooting

    The RF section of the phone is build around two RF ASICs: Rx ASIC N7500 and Tx ASIC N7501. There is one PA (Power Amplifier) on the board for GSM (N7502). Issue 1 COMPANY CONFIDENTIAL Page 7 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 182 RM-180 Nokia Customer Care RF Troubleshooting and Tuning Guide Figure 57 RF key component placement Page 7 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 183: Troubleshooting Test Point Locations

    RM-180 RF Troubleshooting and Tuning Guide Nokia Customer Care Troubleshooting test point locations Test points for spectrum analyzer Figure 58 Test point locations for spectrum analyzer Issue 1 COMPANY CONFIDENTIAL Page 7 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 184 RM-180 Nokia Customer Care RF Troubleshooting and Tuning Guide Test points for oscilloscope Figure 59 Test points for oscilloscope - bottom Page 7 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 185: Receiver Troubleshooting

    / GSM RSSI measurement (page 7–10). In GSM, the input signal can be either a real GSM signal or a CW signal that is 67.771 kHz above the carrier frequency. Issue 1 COMPANY CONFIDENTIAL Page 7 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 186: Gsm Rx Chain Activation For Manual Measurements / Gsm Rssi Measurement

    • Tx troubleshooting requires Tx operation. • Do not transmit on frequencies that are in use. • Transmitter can be controlled in the local mode for diagnostic purposes. Page 7 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 187 • Set Operation mode to Burst (Default = Burst). • Set Edge to Off (Default). • Set Tx Data Type to All 1 (Default = All 1). Issue 1 COMPANY CONFIDENTIAL Page 7 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 188: Checking Antenna Functionality

    In the GSM antenna, there is one Feed and two GND contacts. The contacts of the GSM antenna are separated in the (RDC = 0 ohm) short-circuit. Page 7 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 189 BT antenna has one Feed and two GND contacts. The antenna is functioning normally when the contacts function (RDC = 0 ohm) and the antenna is visually intact. Figure 64 BT antenna Issue 1 COMPANY CONFIDENTIAL Page 7 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 190: Antenna Troubleshooting

    RF calibration is always performed with the help of a product-specific module jig, never with an RF coupler. Using an RF coupler in the calibration phase results in a complete mistuning of the RF side. Page 7 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 191: Cable And Adapter Losses

    Website or Nokia Online. Before you can use autotuning, the GPIB driver from the GPIB card vendor must be installed and running. The autotune .xml file must be in a correct place: C:\Program Files\Nokia\Phoenix\products\xx-xx* *= indicates the type designator of the phone. ) \rfconf_xx-x*.xml (...
  • Page 192 To specify the cable loss from module jig to the communication tester, choose Set Loss from the Tuning menu. Set Loss window, click the Jig tab, and select the right jig for the phone. In the Page 7 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 193 Auto-Tune options window, see that the Enable showing of message boxes check box is 10. In the checked, and click OK. Results Autotuning completed successfully! message appears. Issue 1 COMPANY CONFIDENTIAL Page 7 –17 Copyright © 2006 Nokia. All rights reserved.
  • Page 194: Rf Manual Tuning Guide

    Rx channel filter calibration tunes the internal low pass filters of Rx and Tx ASICs, which limit the bandwidth of BB IQ signals. Table 11 RF channel filter calibration tuning limits Tx filter Rx filter Page 7 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 195: Pa (Power Amplifier) Detection

    The temperature of the module and components must be 23 +/-2 degrees. Steps 1. From the Operating mode drop-down menu, set mode to Local. 2. Choose Tuning→Temperature Sensor Calibration . Issue 1 COMPANY CONFIDENTIAL Page 7 –19 Copyright © 2006 Nokia. All rights reserved.
  • Page 196: Gsm Receiver Tunings

    Connect the GSM connector of the module jig to a signal generator. Phoenix service software. Start Choose File→Scan Product. From the Operating mode drop-down menu, set mode to Local. Choose Tuning→GSM→Rx Calibration. Page 7 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 197 The calibration uses a non-modulated CW signal. Increase the signal generator level by cable attenuation and module jig probe attenuation! To perform the tuning, click OK. Issue 1 COMPANY CONFIDENTIAL Page 7 –21 Copyright © 2006 Nokia. All rights reserved.
  • Page 198: Rx Band Filter Response Compensation (Gsm)

    11. To finish the tuning, go through all bands, and click Close. Results Rx band filter response compensation (GSM) Prerequisites Rx Calibration must be performed before the Rx Band Filter Response Compensation. Page 7 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 199 From the Operating mode drop-down menu, set mode to Local. Select GSM900 band. Choose Tuning→GSM→Rx Band Filter Response Compensation. Tuning mode drop-down menu, select Manual. From the Click Start. Issue 1 COMPANY CONFIDENTIAL Page 7 –23 Copyright © 2006 Nokia. All rights reserved.
  • Page 200 1 of 3 - Rx Band Filter Response Compensation for EGSM900 pop-up window. 10. To perform the tuning, click OK. 11. Go through all 9 frequencies. The following window appears, showing signal levels for the input frequencies: Page 7 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 201 957.86771 Ch. 124 / 959.86771 Ch. 136 / 962.26771 GSM1800 Ch. 497 / 1802.26771 Ch. 512 / 1805.26771 Ch. 535 / 1809.86771 Ch. 606 / 1824.06771 Issue 1 COMPANY CONFIDENTIAL Page 7 –25 Copyright © 2006 Nokia. All rights reserved.
  • Page 202 Ch. 794 / 1986.66771 Ch. 810 / 1989.86771 Ch. 835 / 1994.86771 13. If the values are within the limits, click Next to continue with the next band. Page 7 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 203: Rx Am Suppression (Gsm)

    Connect the GSM connector of the module jig to a signal generator. Phoenix service software. Start Choose File→Scan Product. From the drop-down menus, set Operating mode to Local, and select the GSM900 band. Choose Tuning→GSM→Rx AM Suppression. Issue 1 COMPANY CONFIDENTIAL Page 7 –27 Copyright © 2006 Nokia. All rights reserved.
  • Page 204 Check that RSSI level value is between the limits presented in the following table. Table 14 RSSI level values Band Unit GSM900 -115 GSM1800 -115 GSM1900 -115 -100 Page 7 –28 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 205: Gsm Transmitter Tunings

    Values are written to the phone memory automatically. Tuning sliders should be close to the center of the scale after the tuning and within the limits specified in the following table. Issue 1 COMPANY CONFIDENTIAL Page 7 –29 Copyright © 2006 Nokia. All rights reserved.
  • Page 206 RF Troubleshooting and Tuning Guide Table 15 Tx IQ tuning limits Unit GSM900 I DC offset / Q DC -4/4 offset Ampl Phase GSM1800/GSM1900 I/Q DC -0.5/0.5 Ampl Phase Page 7 –30 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 207: Tx Power Level Tuning (Gsm)

    Connect the phone to a spectrum analyzer. Phoenix service software. Start From the Operating mode drop-down menu, set mode to Local. Choose Tuning→GSM→Tx Power Level Tuning. Issue 1 COMPANY CONFIDENTIAL Page 7 –31 Copyright © 2006 Nokia. All rights reserved.
  • Page 208 Reference level 33dBm A power meter with a peak power detector can be also used. Remember to take the attenuations into account! Page 7 –32 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 209 0.12 0.204 GSM1800 EDGE off PL0 coefficient 0.45 0.51 PL11 coefficient 0.219 PL15 coefficient 0.12 0.185 GSM1800 EDGE on PL2 coefficient 0.35 0.394 PL11 coefficient 0.23 Issue 1 COMPANY CONFIDENTIAL Page 7 –33 Copyright © 2006 Nokia. All rights reserved.
  • Page 210 Only power levels 8, 15 and 19 are tuned in GSM900, and 2, 10 and 15 in GSM1800/1900. Tx Power Level Tuning window. 11. When the tuning is completed, close the Page 7 –34 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 211: Troubleshooting

    Nokia Customer Care 8 — Camera Module Troubleshooting Issue 1 COMPANY CONFIDENTIAL Page 8 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 212 RM-180 Nokia Customer Care Camera Module Troubleshooting (This page left intentionally blank.) Page 8 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 213 Figure 83 Camera white balance failure and overexposure................8–22 Figure 84 Color difference between flash colour limit samples..............8–22 Figure 85 Mechanical construction of the flash LED module................8–23 Issue 1 COMPANY CONFIDENTIAL Page 8 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 214 RM-180 Nokia Customer Care Camera Module Troubleshooting (This page left intentionally blank.) Page 8 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 215: Introduction To Camera Module Troubleshooting

    Camera module's sensitivity to light. In equivalent illumination conditions, a less sensitive camera needs a longer exposure time to gather enough light in forming a good image. Analogous to ISO speed in photographic film. Issue 1 COMPANY CONFIDENTIAL Page 8 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 216: The Effect Of Image Taking Conditions On Image Quality

    See the figure below for an example. This is normal; do not change the camera module. Page 8 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 217 This is also normal to camera operation; do not change the camera module. Issue 1 COMPANY CONFIDENTIAL Page 8 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 218: Phone Display

    50 and 60 Hz networks are present and thus probability for the phenomenon increases. Flickering occurs also under high artificial illumination level. This is normal behaviour; do not change the camera module. Page 8 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 219 Generally this kind of reflections are common in all optical systems. This is normal behaviour; do not change the camera module. Figure 72 A lens reflection effect caused by sunshine Issue 1 COMPANY CONFIDENTIAL Page 8 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 220: Image Quality Analysis

    In case flickering occurs, try to reduce the illumination level. Use JPEG image format for analysing, and set the image quality parameter to ‘High Quality’. Page 8 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 221: Testing Camera Image Sharpness

    Any particles inside the cavity between the protection window and the lens have most probably been trapped there in the assembly phase at a Nokia factory. Unauthorized disassembling of the product can also be the root of the problem. However, in most cases it should be possible to remove the particle(s) by using clean compressed air.
  • Page 222: Dirty Camera Lens Protection Window

    – 2 meters. • If possible, compare the image to another image of the same scene, taken with a different device. Note that the reference device has to be a similar Nokia phone. Steps 1. Take several images of small objects in the distance of 1-2 metres.
  • Page 223 For example, in case of a viewfinder fault, the error might exist but is not visible in a full size image. Note: At the most 5 clusters of black dots or blemish are not considered errors, and no reason to replace camera module Issue 1 COMPANY CONFIDENTIAL Page 8 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 224: Camera Troubleshooting Flowcharts

    RM-180 Nokia Customer Care Camera Module Troubleshooting Camera troubleshooting flowcharts Camera hardware failure message troubleshooting Troubleshooting flow Page 8 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 225: Camera Baseband Hw Troubleshooting

    RM-180 Camera Module Troubleshooting Nokia Customer Care Note: Make sure that the phone has the latest software before continuing. Camera baseband HW troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 8 –15 Copyright © 2006 Nokia. All rights reserved.
  • Page 226: Camera Viewfinder Troubleshooting

    RM-180 Nokia Customer Care Camera Module Troubleshooting Camera viewfinder troubleshooting Troubleshooting flow Page 8 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 227: Bad Camera Image Quality Troubleshooting

    RM-180 Camera Module Troubleshooting Nokia Customer Care Bad camera image quality troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 8 –17 Copyright © 2006 Nokia. All rights reserved.
  • Page 228: Flash Led Troubleshooting

    LED flash operation and do not raise a need for servicing the components. Figure 79 Example of a good quality image taken with the flash LED Page 8 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 229 1.2 m. If the distance is greater than 1.2 m, the images will appear dark and the noise level increases. This is normal behaviour; do not change the flash module. Issue 1 COMPANY CONFIDENTIAL Page 8 –19 Copyright © 2006 Nokia. All rights reserved.
  • Page 230 In addition to the limitation due to small LED flash light, handshake owing to camcoder type product concept and shutter button operation exists. These are not errors but a limitation of the product. No need to change the LED flash module. Page 8 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 231 If the flash works correctly in dark conditions, there is no need to change the flash module. Issue 1 COMPANY CONFIDENTIAL Page 8 –21 Copyright © 2006 Nokia. All rights reserved.
  • Page 232: Flash Led Construction

    This is normal behaviour; do not change the flash module. Figure 84 Color difference between flash colour limit samples Flash LED construction This section describes the mechanical construction of the LED flash module. Page 8 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 233: Analysing Image Quality

    LED module to flash, even if there is some ambient light present. Steps 1. Take an image with the flash and monitor at same time whether the LED module flashes. Issue 1 COMPANY CONFIDENTIAL Page 8 –23 Copyright © 2006 Nokia. All rights reserved.
  • Page 234: Testing Image Colours With Flash

    80 cm to 1 m. Remember that the brightness level in the corners is always less than in the center of the image because of camera and flash optics. Page 8 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 235: Flash Led Troubleshooting Flowcharts

    For checking the indicator mode functionality, force the camera to record a video clip and monitor the flash led at the same time. The flash LED should work with very low brightness constantly during the video recording. Issue 1 COMPANY CONFIDENTIAL Page 8 –25 Copyright © 2006 Nokia. All rights reserved.
  • Page 236: Flash Led Hw Baseband Troubleshooting

    If there are problems in the flash LED driver circuit, the testing procedure is complicated, because the driver circuit output cannot be reliably measured without the load (LED). Load (LED) is always disconnected from the output when the phone is disassembled. Page 8 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 237 Nokia Customer Care 9 — System Module Issue 1 COMPANY CONFIDENTIAL Page 9 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 238 RM-180 Nokia Customer Care System Module (This page left intentionally blank.) Page 9 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 239 Headset hook detection interface (XMICN) electrical characteristics............9–35 Audio signal electrical characteristics......................9–36 SIM IF connections............................9–36 RS MMC interface connections........................9–36 Charger connector and charging interface connections & electrical characteristics......9–37 Issue 1 COMPANY CONFIDENTIAL Page 9 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 240 Table 35 Back-up battery electrical characteristics..................9–44 List of Figures Figure 86 System level block diagram........................9–7 Figure 87 Functional block diagram........................9–8 Figure 88 Application processor high level block diagram................9–9 Page 9 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 241 Figure 109 Charger connector..........................9–37 Figure 110 Battery connector..........................9–38 Figure 111 Display connector..........................9–40 Figure 112 GSM transmitter..........................9–45 Figure 113 RF supply connections from the BB mixed mode ASIC..............9–46 Issue 1 COMPANY CONFIDENTIAL Page 9 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 242 RM-180 Nokia Customer Care System Module (This page left intentionally blank.) Page 9 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 243: Baseband Description

    GSM (EDGE class 10, GPRS phase2) cellular protocol. The modem SDRAM memory has 64Mbits of memory and NOR flash has 64Mbits of memory. RAP operates with the system clock of 38.4 MHz, which comes from the VCTCXO. Issue 1 COMPANY CONFIDENTIAL Page 9 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 244 The application processor processes the application SW and handles the UI SW. It consists of OMAP3.3 and peripheral subsystems such as camera, display and keyboard driver blocks. Page 9 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 245 ROM, a single port SRAM, and eFUSE cells. These components enable the system to support secure applications. Memory interfaces The memory interfaces define the system memory access organization of application processor. Issue 1 COMPANY CONFIDENTIAL Page 9 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 246: Absolute Maximum Ratings

    There are in principle three different sleep modes: • Application processor sleep • RAP sleep • Application processor and RAP sleep (deep sleep) FLASHING FLASHING mode is for SW downloading. Page 9 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 247: Power Key

    Power down can be initiated by pressing the power key again (the system is powered down with the aid of SW). Power on key is connected to N2200 ASIC via PWRONX signal. Issue 1 COMPANY CONFIDENTIAL Page 9 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 248: Power Distribution

    • N2300 • D4800 VCORE SMPS • BT • LDO • camera LDO • backlight SMPS All the above are powered by the main battery voltage. Page 9 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 249: Clocking Scheme

    CLK600 is a 600 kHz signal from N2300 to APE VCORE SMPS. The clock source is an internal RC oscillator in N2300 (during the power-up sequence) or RAP SMPS Clk divided by 4 after the power-up sequence. Issue 1 COMPANY CONFIDENTIAL Page 9 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 250: Bluetooth/Fm Module

    Bluetooth system. The PCM interface is used for audio data transfer between the RAP ASIC and the Bluetooth system. The following block diagram shows how the Bluetooth system is connected to the host side. Page 9 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 251: Usb

    USB (12 Mbps). The device is connected to the USB host through the system connector. The USB bus is hot plugged capable, which means that USB devices may be plugged in/out at any time. Issue 1 COMPANY CONFIDENTIAL Page 9 –15 Copyright © 2006 Nokia. All rights reserved.
  • Page 252: Sim Interface

    RS MMC hot insertion, which enables to remove/insert the card when the phone is powered on. The RS MMC card is connected to the application processor MMC/SDIO2 (1.8 V) interface. The MMC interface is shown in the following figure: Page 9 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 253: Related Information

    The battery interface supports a 3-pole battery interface. The interface consists of three connectors: VBAT, BSI and GND. The BSI line is used to recognize the battery capacity by a battery internal pull down resistor. Issue 1 COMPANY CONFIDENTIAL Page 9 –17 Copyright © 2006 Nokia. All rights reserved.
  • Page 254: Camera Interface

    10 seconds or free, maximal clip length in free mode is 1 hour (limited by the data storing capabilities of the device) Video file format 3GPP, *.3gp Exposure Automatic White Balance Automatic Page 9 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 255 The camera module as a component is not a repairable part, meaning that the components inside the module may not be changed. Cleaning dust from the front face is allowed only. Use clean compressed air. Issue 1 COMPANY CONFIDENTIAL Page 9 –19 Copyright © 2006 Nokia. All rights reserved.
  • Page 256: Back Camera Slider Detection Switch

    The device back camera has a flash LED (FLED), providing better lighting conditions in darker environments. The same LED is also used as an indicator light to indicate video clip recording. Page 9 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 257 The FLED has four white LEDs connected in series in one module. The module also includes a lens with its plastic housing. The dimensions of the FLED are 6.5 x 7.5 x 3.5 mm. Figure 97 Simplified flash LED connection Issue 1 COMPANY CONFIDENTIAL Page 9 –21 Copyright © 2006 Nokia. All rights reserved.
  • Page 258: User Interface

    • metal frame (stainless steel) • plastic frame The interconnection between the LCD module and the Nokia engine is implemented with a 24-pin board-to- board connector. The display is controlled via a MeSSi-8 interface by the application processor. All MeSSi-8 signals go through the EMC filtering ASIPs.
  • Page 259: Keyboard

    SEND EDIT CLEAR APPS Operator NAVI Left S320 NAVI Right NAVI Up NAVI Down NAVI Select Left Soft Key Right Soft Key Camera Voice Not Required Issue 1 COMPANY CONFIDENTIAL Page 9 –23 Copyright © 2006 Nokia. All rights reserved.
  • Page 260: Display And Keyboard Backlight

    The current adjustment of the driver is done from the display LED branch. The keyboard current also depends on the display brightness. Typically, keyboard LEDs are turned ON only in dark ambient lighting conditions. Page 9 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 261: Als Interface

    N2200 reads the light sensor (LS) and temperature (LST) results. ALS calibration is not possible in the service points. ALS is serviced by replacing faulty phototransistors. Issue 1 COMPANY CONFIDENTIAL Page 9 –25 Copyright © 2006 Nokia. All rights reserved.
  • Page 262: Asics

    ASIC (N2200) VIO. The core voltage in sleep mode is 1.05 V. EM ASIC N2200 EM ASIC N2200 includes the following functional blocks: • Start up logic and reset control • Charger detection Page 9 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 263: Em Asic N2300

    Table 20 Supply voltages for combo memory interfaces Parameter Symbol unit note Supply VBAT Battery voltage voltage Combo Vore 1.65 1.95 Nominal memory 1.8V s core voltage Issue 1 COMPANY CONFIDENTIAL Page 9 –27 Copyright © 2006 Nokia. All rights reserved.
  • Page 264: Audio Concept

    All galvanic audio accessories are connected to the system connector. A Bluetooth audio module, which is connected to the RAP ASIC supports Bluetooth audio functionality. There is also a separate application ASIC for Symbian applications. Page 9 –28 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 265: Internal Microphone

    The microphone is biased by N2200 MicB1 bias voltage output. Figure 102 Internal microphone circuitry External microphone Galvanic accessories are connected to the system connector. Issue 1 COMPANY CONFIDENTIAL Page 9 –29 Copyright © 2006 Nokia. All rights reserved.
  • Page 266: Internal Earpiece

    A dynamic 16 mm speaker is connected to N2200 outputs HFSpP and HFSpN. The IHF amplifier integrated in N2200 is a Digital Pulse Modulated Amplifier (DPMA). Figure 105 Internal speaker circuitry Page 9 –30 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 267: External Earpiece

    The vibra circuitry is used for the vibra-alarm function. The vibra motor is connected to the EM ASIC (N2200) VibraP and VibraN Pulse Width Modulated (PWM) outputs. Figure 107 Vibra circuitry Issue 1 COMPANY CONFIDENTIAL Page 9 –31 Copyright © 2006 Nokia. All rights reserved.
  • Page 268: Pop-Porttm Connector

    10 / XMIC P Audio in 300-8k 1Vpp & 2.5-2.78VDC 11 / HEAR N Audio out 20-20k 1Vpp 10Ω 12 / HEAR P Audio out 20-20k 1Vpp 10Ω Page 9 –32 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 269: Baseband Technical Specifications

    Headset detection pull ups After Mbus is switched to HeadDet High-level 1.9 x V 2.5/2.98 N2200 input specific voltage. Low-level 0.7 x V input voltage Issue 1 COMPANY CONFIDENTIAL Page 9 –33 Copyright © 2006 Nokia. All rights reserved.
  • Page 270: Vout Electrical Characteristics

    VBUS Unconfigured VBUS High-level input voltage: High (driven) High (floating) Low-level input voltage Differential |(D+) - (D-)| input sensitivity Differential Included VDI input voltage range range Page 9 –34 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 271: Fbus Interface Electrical Characteristics (Between Rap And N2300)

    Notes Hook detection 1.25 1.35 1.45 Two fixed threshold 1 thresholds inside N2200. Hook detection Selectable by threshold 2 Hook detection hysteresis Hook detection pull ups Issue 1 COMPANY CONFIDENTIAL Page 9 –35 Copyright © 2006 Nokia. All rights reserved.
  • Page 272: Audio Signal Electrical Characteristics

    In/Out N2200 SIM1DaC Data input / output RS MMC interface connections Signal Engine connection Notes Reserved for future use <-> D4800 MMC2_CMD Command/ Response Vss1 Ground Page 9 –36 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 273: Charger Connector And Charging Interface Connections & Electrical Characteristics

    Description Parameter Unit Notes Vchar V Charge Center pin Vchar I Charge 0.85 Center pin Charge GND 0.85 Threshold for Typical value MSTR+ charging, rising (N2300) Issue 1 COMPANY CONFIDENTIAL Page 9 –37 Copyright © 2006 Nokia. All rights reserved.
  • Page 274: Battery Connector And Interface Connections & Electrical Characteristics

    Current rating Internal interfaces Internal interfaces Name of Connection Connector reference UI connector X4400 Display X4401 Back camera X1470 Front camera X1472 V4400 Vibra M2100 Microphone B2100 Page 9 –38 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 275: Keyboard Interface Electrical Characteristics

    Kbr_4 Col3 -> D4800 Kbc_3 Keyboard interface electrical characteristics Description Parameter Unit Notes High-level 0.65* V 0.3+ V input voltage Low-level -0.3 0.35* V input voltage Issue 1 COMPANY CONFIDENTIAL Page 9 –39 Copyright © 2006 Nokia. All rights reserved.
  • Page 276: Display Connector And Interface Connections

    <-> D4800 Lcdda0 Data <-> D4800 Lcdda1 Data <-> D4800 Lcdda2 Data <-> D4800 Lcdda3 Data VDDI Interface <- N2200 voltage <- N2200 VAUX Core voltage Page 9 –40 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 277: Camera Interface Connections And Electrical Characteristics

    D4800 bus data Differential serial data, positive -> D4800 Ccpdap node I2C serial control <- D4800 bus clock Differential serial data, negative -> D4800 Ccpdan node Issue 1 COMPANY CONFIDENTIAL Page 9 –41 Copyright © 2006 Nokia. All rights reserved.
  • Page 278 • Differential voltage swing is differential amplitude between signals of differential pair. • Differential transitions should be only measured with good equipment (bandwidth > 1 GHz), otherwise results will seem too slow. Page 9 –42 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 279: Flash Led Interface And Electrical Characteristics

    N1471, V1472 Flash mode enable test signal (only test use) VBAT Battery N1471 Battery nominal voltage STROBE Camera N1471, V1472 Flash light enable signal from back camera Issue 1 COMPANY CONFIDENTIAL Page 9 –43 Copyright © 2006 Nokia. All rights reserved.
  • Page 280: Slider Switch Electrical Characteristics

    The antenna switch module is followed by integrated LNAs (Low Noise Amplifier) residing in an RF ASIC. The LNAs are followed by demodulators which downconvert the signal to baseband I and Q signals. The channel select filter is set to 115 kHz. Page 9 –44 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 281: Transmitter

    GSM1800/1900. Both amplifiers have a battery supply connection and two bias current inputs. Frequency synthesizers RF has separate synthesizers for Rx and Tx. Both synthesizers consist of: • PLL (Phase-Locked Loop) Issue 1 COMPANY CONFIDENTIAL Page 9 –45 Copyright © 2006 Nokia. All rights reserved.
  • Page 282: Regulators

    Other supplies, like 4.7 V supply for PLL charge pumps and bias reference (VREFRF01) are also provided by the BB mixed mode ASIC. Figure 113 RF supply connections from the BB mixed mode ASIC Page 9 –46 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 283: Frequency Mappings

    RM-180 System Module Nokia Customer Care Frequency mappings EGSM900 frequencies Issue 1 COMPANY CONFIDENTIAL Page 9 –47 Copyright © 2006 Nokia. All rights reserved.
  • Page 284: Gsm1800 Frequencies

    RM-180 Nokia Customer Care System Module GSM1800 frequencies Page 9 –48 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 285: Gsm1900 Frequencies

    RM-180 System Module Nokia Customer Care GSM1900 frequencies Issue 1 COMPANY CONFIDENTIAL Page 9 –49 Copyright © 2006 Nokia. All rights reserved.
  • Page 286 RM-180 Nokia Customer Care System Module (This page left intentionally blank.) Page 9 –50 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 287 Nokia Customer Care 10 — Schematics Issue 1 COMPANY CONFIDENTIAL Page 10 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 288 RM-180 Nokia Customer Care Schematics (This page left intentionally blank.) Page 10 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 289 RM-180 Schematics Nokia Customer Care Table of Contents System connector..............................10–4 RETU, TAHVO, audio, SIM............................10–5 RAP, memories..............................10–6 OMAP, combo memory, BTHFM...........................10–7 RF part...................................10–8 Signal overview..............................10–9 Component finder..............................10–10 Issue 1 COMPANY CONFIDENTIAL Page 10 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 290: System Connector

    RM-180 Schematics Nokia Customer Care System connector Issue 1 COMPANY CONFIDENTIAL Page 10 –4 Copyright © 2006 Nokia. All rights reserved.
  • Page 291: Retu, Tahvo, Audio, Sim

    RM-180 Schematics Nokia Customer Care RETU, TAHVO, audio, SIM Issue 1 COMPANY CONFIDENTIAL Page 10 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 292: Rap, Memories

    RM-180 Schematics Nokia Customer Care RAP, memories Issue 1 COMPANY CONFIDENTIAL Page 10 –6 Copyright © 2006 Nokia. All rights reserved.
  • Page 293: Omap, Combo Memory, Bthfm

    RM-180 Schematics Nokia Customer Care OMAP, combo memory, BTHFM Issue 1 COMPANY CONFIDENTIAL Page 10 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 294: Rf Part

    RM-180 Schematics Nokia Customer Care RF part Issue 1 COMPANY CONFIDENTIAL Page 10 –8 Copyright © 2006 Nokia. All rights reserved.
  • Page 295: Signal Overview

    RM-180 Schematics Nokia Customer Care Signal overview Issue 1 COMPANY CONFIDENTIAL Page 10 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 296: Component Finder

    RM-180 Schematics Nokia Customer Care Component finder Issue 1 COMPANY CONFIDENTIAL Page 10 –10 Copyright © 2006 Nokia. All rights reserved.
  • Page 297 Nokia Customer Care Glossary Issue 1 COMPANY CONFIDENTIAL Page Glossary–1 Copyright © 2006 Nokia. All rights reserved.
  • Page 298 RM-180 Nokia Customer Care Glossary (This page left intentionally blank.) Page Glossary–2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 299 D/A-converter Digital-to-analouge converter Digital-to-analouge converter Digital Battery Interface DBus DSP controlled serial bus connected between UPP_WD2 and Helgo DCT-4 Digital Core Technology Direct memory access Data Package Issue 1 COMPANY CONFIDENTIAL Page Glossary–3 Copyright © 2006 Nokia. All rights reserved.
  • Page 300 Integrated hands free IMEI International Mobile Equipment Identity Infrared IrDA Infrared Data Associasion Intelligent software architecture JPEG/JPG Joint Photographic Experts Group Liquid Crystal Display Low Drop Out Light-emitting diode Page Glossary–4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 301 Serial control Bus For RF Right Soft Key RS-MMC Reduced size Multi Media Card RSSI Receiving signal strength indicator Reset Switch Real Time Clock (provides date and time) Radio Receiver Issue 1 COMPANY CONFIDENTIAL Page Glossary–5 Copyright © 2006 Nokia. All rights reserved.
  • Page 302 Peak-to-peak voltage VSIM SIM voltage Wireless application protocol Watchdog XHTML Extensible hypertext markup language Zocus Current sensor, (used to monitor the current flow to and from the battery) Page Glossary–6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.

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