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JUKI TL-2200QVP Service Manual & Parts List

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  Summary of Contents for JUKI TL-2200QVP

  • Page 2: Table Of Contents

    CONTENTS SPECIFICATIONS ..................1 NAMES OF COMPONENTS ................2 DISASSEMBLY AND ASSEMBLY ..............3 1. Presser mecha cover 40124949 ................3 2. moTor cover 40124947 ....................3 3. LeD cover 40124948 ....................4 4. BoTTom cover 40124970 ..................4 5. LoWer shafT hoLe cover 40132116 ..............5 6.
  • Page 3: Specifications

    2013.3.6 最終校正用 SPECIFICATIONS Item Particulars Description Model TL-2200QVP Abbreviation of “Quilt Virtuoso Pro” Max. sewing speed 2,200 sti/min Product structure Max. stitch length 0 mm to an arbitrary value set by the user (By the switch regula- Basic tor control (specification))
  • Page 4: Names Of Components

    2013.3.6 最終校正用 NAMES OF COMPONENTS support rod Thread trimmer retaining plate spool pin Bobbin winder guide anti vibration cone Thread guide pin Presser foot pressure Bobbin presser regulator Bobbin thread winding shaft Tension controller no. 1 hand pulley Thread tension Power switch Lamp (built-in type) inlet of electric power...
  • Page 5: Disassembly And Assembly

    2013.3.6 最終校正用 DISASSEMBLY AND ASSEMBLY 1. Presser mecha cover 40124949 1 setscrew 1 setscrew 2 Presser mecha cover Disassembly assembly Point Tool to be used Loosen two setscrews 1 Place presser mecha cover Interference with the panel Phillips screwdriver 2 on the left side face of the from the left side face of cord, etc.
  • Page 6: Led Cover 40124948

    2013.3.6 最終校正用 3. LeD cover 40124948 LeD cover setscrew setscrew Disassembly assembly Point Tool to be used R e m o ve se tscre w 2 i n Place LED cover 1 on the The thread guide sec- Hexagonal wrench key (3 mm) the lower end face of the front side of the frame.
  • Page 7: Lower Shaft Hole Cover 40132116

    2013.3.6 最終校正用 5. Lower shaft hole cover 40132116 1 setscrew (×2) 2 Lower shaft hole cover Disassembly assembly Point Tool to be used Remove two setscrews 1 Place lower shaft hole cover Phillips screwdriver 2 on the rear side of the from the rear side of the frame and fix it with two set- frame.
  • Page 8: Adjustments Of Components

    2013.3.6 最終校正用 ADJUSTMENTS OF COMPONENTS 1. adjusting the hook timing WARNING : To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest. standard adjustment 1 setscrew (×4) 14.6 mm...
  • Page 9 2013.3.6 最終校正用 adjustment Procedure results of improper adjustment Remove eight setscrews 1 to remove the bottom cover. 1) checking the needle bar height The height of the jaw section of the needle bar above the mounting surface of the throat plate is 14.6 mm when the needle bar is in its lower dead point.
  • Page 10: Theory Of Thread Trimming

    2013.3.6 最終校正用 2. Theory of thread trimming WARNING : To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest. (goes back) –...
  • Page 11: Thread Trimming Sequence

    2013.3.6 最終校正用 3. Thread trimming sequence WARNING : To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest. –...
  • Page 12: Adjustment Of The Timing Of The Thread Trimmer Cam

    2013.3.6 最終校正用 4. adjustment of the timing of the thread trimmer cam WARNING : To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest. standard adjustment 1) how to adjust the timing 2) how to adjust the timing of the thread trimmer cam...
  • Page 13 2013.3.6 最終校正用 adjustment Procedure results of improper adjustment 1) how to adjust the timing The timing of the thread trimmer cam 3 for cotton and synthetic threads can be obtained simply by aligning the marker dot on the cov- er and the marker dot on the handwheel. 1.
  • Page 14: Adjustment Of The Position Of The Moving Knife

    2013.3.6 最終校正用 5. adjustment of the position of the moving knife WARNING : To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest. standard adjustment 1) Proper position of the moving knife 2) how to position the moving knife...
  • Page 15 2013.3.6 最終校正用 adjustment Procedure results of improper adjustment 1) Proper position of the moving knife 1. The correct position of the moving knife 8 when the moving knife has gone back farthest is such that the tip of the moving knife is 3 to 3.5 mm away from the center of the needle.
  • Page 16: Adjustment Of The Counter Knife

    2013.3.6 最終校正用 6. adjustment of the counter knife WARNING : To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest. standard adjustment 1) Properly installing the knife thread guide 2) adjusting the counter knife...
  • Page 17 2013.3.6 最終校正用 adjustment Procedure results of improper adjustment 1) Properly installing the knife thread guide Install the knife thread guide 1 so that the needle enters exactly the center of its opening. 2) adjusting the counter knife 1. The standard distance from the blade point of the counter knife 2 to the knife thread guide 1 , which is positioned so that the needle enters the center of its opening, is 0.5 mm.
  • Page 18: Adjustment Of The Thread Take-Up Picker

    2013.3.6 最終校正用 7. adjustment of the thread take-up picker WARNING : To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest. standard adjustment 1) Positioning the thread take-up picker 2) how to adjust the position of the thread take-up picker...
  • Page 19 2013.3.6 最終校正用 adjustment Procedure results of improper adjustment ○ If thread take-up picker 3 1) Positioning the thread take-up picker 1. With clutch disc 1 pushed in the direction of arrow (to the right), make enters the bobbin case too deeply at the time of thread adjustment so that the bobbin thread can be pulled out smoothly.
  • Page 20: Adjustment Of The Clutch Disc And Thread Trimmer Solenoid

    2013.3.6 最終校正用 8. adjustment of the clutch disc and thread trimmer solenoid WARNING : To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest. standard adjustment –...
  • Page 21 2013.3.6 最終校正用 adjustment Procedure results of improper adjustment 1. The thread trimmer solenoid 1 stroke is 6 mm. 2. Position the clutch disc 2 and trimmer solenoid 1 so that, when the thread trimmer solenoid 1 is actuated, clearance A becomes 0.1 mm to 0.5 mm.
  • Page 22: Adjustment Of Driving Arm Stopper

    2013.3.6 最終校正用 9. adjustment of driving arm stopper WARNING : To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest. standard adjustment –...
  • Page 23 2013.3.6 最終校正用 adjustment Procedure results of improper adjustment 1. Press the roller arm 3 in the direction of arrow A until it is pressed against the stopper 6 of the driving arm stopper 4 . 2. At this time, adjust screw 1 and 2 so that the stopper 6 works at a position where the moving knife 5 does not reach the needle entry.
  • Page 24: Adjustment Of The Knife Mounting Base

    2013.3.6 最終校正用 10. adjustment of the knife mounting base WARNING : To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest. standard adjustment –...
  • Page 25 2013.3.6 最終校正用 adjustment Procedure results of improper adjustment Removing knife mounting base 1 in the following sequence: 1. Remove the hook. 2. Remove the hinge screw 2 of the picker link 6 , and take out the hinge screw 3 of the picker arm 7 . 3.
  • Page 26: Adjusting The Tension Release Components

    2013.3.6 最終校正用 11. adjusting the tension release components WARNING : To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest. release link asm.
  • Page 27: Adjusting The Balancer

    2013.3.6 最終校正用 12. adjusting the balancer WARNING : To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest. 2 cable clip 1 setscrew (×2) counter weight...
  • Page 28: Adjusting The Height Of Bobbin Winder

    2013.3.6 最終校正用 13. adjusting the height of bobbin winder WARNING : To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest. Bobbin winder shaft actuation arm 3 Bobbin winder (asm.)
  • Page 29: Position Of The Hand Pulley Grear

    2013.3.6 最終校正用 14. Position of the hand pulley grear WARNING : To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest. Left side of the frame 2 screw no.
  • Page 30 2013.3.6 最終校正用 right side of the frame outside of the frame return spring inside of the frame Longitudinal backlash should be avoided. hand pulley end face of the shaft and that of gear B are aligned. 2 screw no. 2 apply grease to the tooth surface of gear 1 screw no.
  • Page 31: Printed Circuit Board Diagram (Connector Layout)

    2013.3.6 最終校正用 PrinTeD circuiT BoarD Diagram (connecTor LayouT) Thread trimmer solenoid ac120v Plug socket Tension release solenoid Presser lowering solenoid Power sW cn36 Lamp CN55 Bobbin winding cn70 motor FILTER MAIN circuit board circuit board main shaft CN12 motor encoder cn30 cn71 stitch regulator...
  • Page 32 2013.3.6 最終校正用 main PcB cn30 cn70 CN55 cn71 cn36 CN12 filter PcB – –...
  • Page 33: Error Codes

    2013.3.6 最終校正用 ERROR CODES The device is provided with the function for giving an error warning in the case any problem occurs. Refer to the following table for error codes. The error is notified by means of a buzzer. The buzzer gives audible alerts in two different ways, i.e., short au- dible alert (as a blip) and long one (as a beep).
  • Page 34 2013.3.6 最終校正用 ・ In the case the motor is rotat- ・ Check whether the wire con- Motor reverse-rotation fault detection error ing in the reverse direction at nection of the encoder of the a speed of 500 sti/min while it main shaft motor is wrong.
  • Page 35 2013.3.6 最終校正用...
  • Page 36 2013.3.6 最終校正用 1. FRAME & MISCELLANEOUS COVER COMPONENTS 頭部・外装関係 - 1 - – –...
  • Page 37 2013.3.6 最終校正用 品 名 REF.NO NOTE PART NO D E S C R I P T I O N 押え調節カバー 401-24949 PRESSER_MECHA_COVER 針板 401-24969 THROAT_PLATE 底面カバー 401-24970 BOTTOM_COVER なべ小ねじ M 4 X 0.7 L =30 SM-4043050-SC SCREW M4X0.7 L=30 LED カバー 401-24948 LED_COVER モーターカバー...
  • Page 38 2013.3.6 最終校正用 2. UPPER SHAFT COMPONENTS 上軸関係 – - 3 - –...
  • Page 39 2013.3.6 最終校正用 品 名 REF.NO NOTE PART NO D E S C R I P T I O N 上軸前メタル土台 401-24952 MAIN_SHAFT_F_BLOCK 上軸 401-24962 MAIN_SHAFT 手元プーリー 401-24986 PULLEY 上軸前ベアリング受 236-05207 MAIN SHAFT BEARING SUPPORT 六角穴付き止めねじ M 6 L =8 SM-80608A2-TP SCREW M6 L=8 ギア...
  • Page 40 2013.3.6 最終校正用 3. NEEDLE BAR & THREAD TAKE UP COMPONENTS 針棒・天秤関係 – - 5 - –...
  • Page 41 2013.3.6 最終校正用 品 名 REF.NO NOTE PART NO D E S C R I P T I O N 針棒土台 401-24954 NEEDLE_BAR_BLOCK 針棒(結合) 401-24989 ASSY NEEDLE BAR コロ案内台 113-49909 ROLLER GUIDE BRACKET 針棒糸掛け 229-06309 NEEDLE BAR THREAD GUIDE 針棒抱き(組) 229-06457 NEEDLE BAR HOLDER ASM.
  • Page 42 2013.3.6 最終校正用 4. PRESSER COMPONENTS 押え関係 – - 7 - –...
  • Page 43 2013.3.6 最終校正用 品 名 REF.NO NOTE PART NO D E S C R I P T I O N 上下偏心カムロッド 401-24951 UPPER_FEED_CAM_ROD 押え足 401-25767 PRESSER_FOOT 押え偏心カム 401-25761 ECCENTRIC CAM 押さえ三角てこ 401-24979 PRESSER_CRANK_LINK 押え棒戻しリンク 401-24981 RETURN_LINK_B 押え棒戻しカム 401-24983 RETURN_CAM 押え棒戻しソレノイドリンク 401-24984 PRESSER_SOLENOID_LINK 押え棒(結合)...
  • Page 44 2013.3.6 最終校正用 5. LOWER SHAFT COMPONENTS 下軸関係 – - 9 - –...
  • Page 45 2013.3.6 最終校正用 品 名 REF.NO NOTE PART NO D E S C R I P T I O N 下軸前メタル土台 401-24953 LOWER_SHFT_F_BLOCK 内釜押さえ 401-24955 POSITIONING_FINGER 下軸後メタル 401-30726 LOWER_SHAFT_BUSH 下軸 401-24963 LOWER_SHAFT ボビンケース組 B1837-201-SA0 BOBBIN CASE ASM. 給油釜組 D1830-560-EA0 HOOK ASM. なべねじ M...
  • Page 46 2013.3.6 最終校正用 6. UPRIGHT SHAFT COMPONENTS 立軸関係 – - 11 - –...
  • Page 47 2013.3.6 最終校正用 品 名 REF.NO NOTE PART NO D E S C R I P T I O N 立軸 401-24964 UPRIGHT_SHAFT 立軸下メタル 401-30709 UPRIGHT SHAFT BUSHING, LOWER 立軸上メタル 401-30710 UPRIGHT SHAFT BUSHING, UPPER ギアカバーリング 401-30833 GEAR COVER RING ころがり軸受 SB-4080001-00 BEARING 上傘歯車大(組)...
  • Page 48 2013.3.6 最終校正用 7. THREAD TRIMMER COMPONENTS 糸切り関係 – - 13 - –...
  • Page 49 2013.3.6 最終校正用 品 名 REF.NO NOTE PART NO D E S C R I P T I O N 糸切駆動ユニット 401-24999 THREAD TRIMMER DRIVING UNIT 平座金 WP-0621016-SH WASHER メス駆動(組) 110-40854 KNIFE DRIVING ARM ASM. コロ腕(組) 110-40953 ROLLER ARM ASM. 動メスリンク 114-07103 MOVING KNIFE LINK ピッカーリンク...
  • Page 50 2013.3.6 最終校正用 8. TENSION RELEASE & THREAD TENSION COMPONENTS 糸ゆるめ・糸調子関係 - 15 - – –...
  • Page 51 2013.3.6 最終校正用 品 名 REF.NO NOTE PART NO D E S C R I P T I O N 皿浮かしリンク 401-24959 RELEASE_LINK ソレノイド取付台 401-24973 SOL_BASE 皿浮かしレバー 401-24976 RELEASE_LEVER 皿浮かしソレノイドリンク 401-24977 RELEASE_SOLENOID_LINK 皿浮かしリンクガイド 401-33302 RELEASE_LINK_GUIDE 糸緩めソレノイド 401-26078 DISH RISING SOLENOID ワイパマグネットばね 112-33400 SPRING ソレノイドゴム...
  • Page 52 2013.3.6 最終校正用 9. BOBBIN WINDER COMPONENTS 糸巻き関係 – - 17 - –...
  • Page 53 2013.3.6 最終校正用 品 名 REF.NO NOTE PART NO D E S C R I P T I O N 糸巻き取付板(組) 401-25757 BOBBIN_WINDER_BASE_ASSY 糸切り保持板 400-37008 THREAD_CUTTER 糸巻量調節体 400-53677 BW_ADJUST_BODY 糸巻ばね 400-61796 BW_SPRING 糸巻きモータ ( 組 ) 400-97681 ASSY_WIND_MOTOR 止めねじ M 3 L =3 SM-8030312-TP SCREW M3 L=3 回り止めゴム...
  • Page 54 2013.3.6 最終校正用 10. ELECTRICAL DEVICE COMPONENTS 電装関係 – - 19 - –...
  • Page 55 2013.3.6 最終校正用 品 名 REF.NO NOTE PART NO D E S C R I P T I O N MAIN 基板 A 組 401-26080 MAIN PCB A ASSY FLT 基板組 401-26091 FLT PCB ASSY LED 基板組 401-26061 LED PCB ASSY 電源...
  • Page 56 2013.3.6 最終校正用 11. WIRING DIAGRAM 電装配線図 – - 21 - –...
  • Page 57 2013.3.6 最終校正用 品 名 REF.NO NOTE PART NO D E S C R I P T I O N MAIN 基板 A 組 401-26080 MAIN PCB A ASSY FLT 基板組 401-26091 FLT PCB ASSY パネル中継ケーブル組 401-26103 PANEL JUNCTION CABLE ASSY 糸巻きモータ中継コード組...
  • Page 58 2013.3.6 最終校正用 12. ACCESSORIE PARTS COMPONENTS 付属品関係 – - 23 - –...
  • Page 59 2013.3.6 最終校正用 品 名 REF.NO NOTE PART NO D E S C R I P T I O N 付属品バッグ 229-32800 ACCESSORIE BAG 糸巻糸立棒 400-82787 THREAD_GUIDE_POST_L 糸立皿 A A1118-644-000-A SPOOL HOLDER バインドねじ SM-5051255-SN SCREW 糸巻振れ止め A1120-202-000 SPOOL RETAINER 糸立糸案内(総組) A1120-644-0A0 THREAD GUIDE ASM.
  • Page 60 * The description covered in this Service Manual, PartsList is subject to change for improvement of the 2-11-1, TSURUMAKI, TAMA-SHI, commodity without notice. TOKYO, 206-8551, JAPAN PHONE : (81)42-357-2341 FAX : (81)42-357-2345 http://www.juki.com Copyright C 2013 JUKI CORPORATION. • 本書の内容を無断で転載、複写することを 禁止します。 000313 • All rights reserved throughout the world.