HAMPTON BAY GCI60 Technical Manual
Cast iron pellet insert
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Also See for GCI60:
- Owner's manual (18 pages) ,
- Technical manual (40 pages) ,
- Owner's manual (24 pages)
Table of Contents
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PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS
PELLET-BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
Contact your building or fire officials about restrictions and installation inspection
WARNING:
Improper installation, adjustment, alteration,
s e r v i c e
o r
m a i n t e n a n c e
injury, property damage, or loss of life.
Refer to this manual. For assistance or
additional information consult an authorized
installer or service agency.
Tested by:
GCI60-080
FPI FIREPLACE PRODUCTS INTERNATIONAL, LTD. 6988 Venture St., Delta, BC, Canada V4G 1H4
requirements in your area.
c a n
c a u s e
IMPORTANT: SAVE THESE INSTRUCTIONS
GCI60
TECHNICAL MANUAL
Cast Iron
Pellet Insert
FOR YOUR SAFETY:
Do not store or use gasoline or other fl ammable
vapours and liquids in the vicinity of this or any other
appliance.
Installation and service must be performed by an
authorized installer or service agency.
2/17/2014
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Table of Contents
Related Manuals for HAMPTON BAY GCI60
Summary of Contents for HAMPTON BAY GCI60
- Page 1 GCI60 TECHNICAL MANUAL Cast Iron Pellet Insert PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET-BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. Contact your building or fire officials about restrictions and installation inspection requirements in your area.
- Page 2 fi re offi cials, or authority having jurisdiction about restrictions and installation inspection requirements in your area. The authority having jurisdiction should be consulted before installation to determine the need to obtain a permit. Hampton GCI60 Cast Pellet Insert Technical Manual...
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Page 3: Table Of Contents
Through Wall With Vertical Rise and Horizontal Termination Installation..........16 Outside Vertical Installation.......................17 Inside Vertical Installation......................18 Slider/Damper Set-Up......................19 Troubleshooting.........................20 Wiring Diagram..........................23 Parts List............................24 Parts Diagram - Components......................27 Parts Diagram - Steel........................28 Warranty............................29 Installation Data Sheet........................32 Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 4: Safety Warnings & Recommendations
If the ashes are disposed of by burial in soil or otherwise locally dispensed, they should be retained in the closed container until all cinders have thoroughly cooled. Hampton GCI60 Cast Pellet Insert Technical Manual... - Page 5 OF YOUR STOVE,REGENCY FIREPLACE PRODUCTS LTD. GRANTS NO WARRANTY IMPLIED OR STATED FOR THE INSTALLATION OR MAINTENANCE OF YOUR STOVE. THEREFORE,REGENCY FIREPLACE PRODUCTS LTD. ASSUMES NO RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGE(S). SAVE THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE. Hampton GCI60 Cast Pellet Insert Technical Manual...
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Page 6: Specifications
Specifications & L ATING ABEL OCATION The rating label is located on the top of the hopper. Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 7: Dimensions
Testing Standard Weight (with full hopper) Consumption on High ASTM 1509-04 370 lb (167.8 Kg) 6.5 lb/hr (2.95 Kg/hr)* *Note: Consumption will vary with the type and quality of pellets / fuel used. Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 8: Installation
5. Remove the two top bolts on the pallet mounting plates as shown in Fig. 3. 6. Remove entire frame as one piece. Figure 3: Mounting Plates securing stove to pallet Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 9: Installing The Insert Frame & Levelling
5. Adjust the top anchor bolts to secure it to the lintel. Ready-rod may be substituted if the bolts are not long enough. Anchor Bolts NOTE: Surround Panel removed for clarity Levelling Bolts Figure 4: GCI60 Frame. Hampton GCI60 Cast Pellet Insert Technical Manual... - Page 10 1. If installing the Oversize Filler Panel (50”W x 38”H), do so before sliding unit into place. 2. Secure the filler panel to the backside of the cast faceplate using the 10 x #8 - 32 x 3/8” Thread Rolling Screws. GCI60 Filler Panel (50" x 38") #8-32 x 3/8" Thread Rolling Screws...
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Page 11: Clearances To Combustibles
To reset the high limit switch: -open the hopper lid -remove plug under control panel -use screwdriver to press down on the button on top of the snap disk switch Figure 5: Thermostat connection wires. Hampton GCI60 Cast Pellet Insert Technical Manual... - Page 12 Since these factors are beyond the control of Regency Fireplace Products, we grant no guarantee against such incidents. 6. Horizontal terminations must extend at least 12” (30 cm) away from the building. NOTE: Venting terminals shall not be recessed into walls or siding. Hampton GCI60 Cast Pellet Insert Technical Manual...
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Page 13: Outside Fresh-Air Connection
FRESH AIR INTAKE. Base of unit to center of intake ” (130 mm) Center of unit to center of intake 5” (128 mm) 16.373 5.120 3.000 4.952 9.624 Figure 8: GCI60 Inlet and Outlet Location. Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 14: Masonry Fireplace Installation
When installing the fireplace insert into a zero clearance fireplace, DO NOT cut or modify any factory firebox parts. Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 15: Positive Flue Connection
Masonry Fireplace Combustible Floor Figure 10: Masonry fireplace positive flue installation. IMPORTANT: The chimney seal plate must be removed for the annually chimney cleaning as ash will build up on top of the plate. Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 16: Built-In Installation
Installation without a masonry fi replace - The GCI60 can be installed without an existing masonry fi replace by building an enclosure for the unit to be installed in. This enclosure must be a minimum of 18” deep, 36” wide and 23-1/4” high and made with ½”... -
Page 17: Horizontal Exhaust Through Wall Installation
Do not forget to place high temperature silicone around the pipe that passes through the thimble if required by vent manufacturer. 6. Install vent termination or 3-5’ of vertical pipe and a 90 degree elbow and vent termination. Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 18: Through Wall With Vertical Rise And Horizontal Termination Installation
NOTE - This venting configuration is only for use with the Built-In installation. Termination cap 90°elbow Wall framing Vertical section of vent pipe Wall strap Horizontal frame for thimble Clean out tee Wall thimble Figure 12: Venting horizontally with rise. Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 19: Outside Vertical Installation
NOTE - This venting configuration is only for use with the Built-In installation. Rain cap 24" (61 cm) Flashing 3" (7.5 cm) Clearance Support bracket Tee with cleanout Type "L" vent Figure 13: Outside Vertical Installation. Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 20: Inside Vertical Installation
NOTE - This venting configuration is only for use with the Built-In installation. Rain cap 24" (61 cm) Flashing 3" (7.5 cm) Clearance Support bracket Tee or 90° elbow Type "L" vent Figure 14: Inside Vertical Venting. Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 21: Slider/Damper Set-Up
Fuel quality is a major factor in how the stove will operate. If the fuel has a high moisture content or ash content the fire will be less efficient and has a higher possibility of the fire building up and creating clinkers (hard ash build-up). Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 22: Troubleshooting
Visual Check – is the blower motor turning. See section #3 - The Exhaust Blower will not function normally. • Poor Quality Fuel – Insufficient energy in the fuel to produce enough heat to keep the stove burning Hampton GCI60 Cast Pellet Insert Technical Manual... - Page 23 Reset sensor and determine cause. Was it Convection Blower failure or Circuit board control problems? • The 200 °F (93 °C) high limit temperature sensor has tripped. Magnet location on backside of hopper lid Hampton GCI60 Cast Pellet Insert Technical Manual...
- Page 24 Ensure unit has finished start-up. • Ensure agitator is locked into the drive shaft properly and is not jammed. • Check drive chain assembly and gear motor for damage. • Check the agitator motor is functioning properly. Hampton GCI60 Cast Pellet Insert Technical Manual...
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Page 25: Wiring Diagram
Purple Brown Blue 6 μF Capacitor Brown Convection Purple Brown Blue Blower White White Grey Grey Vacuum Grey Grey Switch Orange Orange High Limit Orange Temperature Switch Hopper Connect Orange Thermostat Switch Here Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 26: Parts List
IGNITOR ASSEMBLY GC60-028 HINGE BRACKET (INNER) GC60-029 GCI60 OWNERS MANUAL GCI60-020 GCI60 TECHNICAL MANUAL GCI60-021 GCI60 CHARCOAL GRAY TOUCH UP PAINT (SPARY CAN) 938-136 FIREBOX LINER SUPPORT GCI60-001 GCI60 CONTROL PANEL WITH DECAL GCI60-016 EXHAUST CHANNEL W/ SENSOR GCI60-002 BAFFLE... - Page 27 AGITATOR DRIVE BRACKET ASSEMBLY C/W HARDWARE GC160-029 PELLET STOVE CLEANING BRUSH GF55-048 FIREBOX CLEANING PORT COVERS - PD GC60-038 WINDOW CHANNEL TAPE 72" GF55-018 BURN POT GC60-006 SS BURN POT LINER GC60-015 FIRE GRATE GC60-013 Hampton GCI60 Cast Pellet Insert Technical Manual...
- Page 28 GCI60 Cast Ash Door - CHARCOAL GCI60-241 GCI60 Cast Surround Left - CHARCOAL GCI60-251 GCI60 Cast Surround Right - CHARCOAL GCI60-261 GCI60 Cast Surround Top Left - CHARCOAL GCI60-271 GCI60 Cast Surround Top Right - CHARCOAL GCI60-281 GCI60 Cast Surround Keystone - CHARCOAL GCI60-291...
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Page 29: Parts Diagram - Components
Parts Diagram - Components Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 30: Parts Diagram - Steel
Parts Diagram - Steel Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 31: Warranty
Dealer information: Date of installation, name of installer and dealer, serial number of the appliance, nature of complaint, defects or malfunction, description and part numbers of any parts replaced. To the Distributor: Sign and verify that work and information are correct. Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 32: Exclusions And Limitations
17. Damage to plated surfaces caused by fi ngerprints, scratches, melted items, or other external scores and residues left on the plated surfaces from the use of abrasive cleaners or polishes is not covered in this warranty. 18. The Limited Warranty does not cover tarnish, discoloration or wear on the plated surfaces. Hampton GCI60 Cast Pellet Insert Technical Manual... -
Page 33: Installation Data Sheet
34. FPI reserves the right to make changes without notice. Please complete and mail the warranty registration card and have the installer fi ll in the installation data sheet in the back of the manual for warranty and future reference. Hampton GCI60 Cast Pellet Insert Technical Manual... - Page 34 NOTES ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ Hampton GCI60 Cast Pellet Insert Technical Manual...
- Page 35 Serial No.: __________________________________________________________ Regency, Hampton and Greenfire are registered and / or proprietary trademarks of FPI Fireplace Products International Ltd. © Copyright 2011, FPI Fireplace Products International Ltd. All rights reserved. Printed in Canada Hampton GCI60 Cast Pellet Insert Technical Manual...
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