Operation Of The Unit; Explanation Of The Application Range; Description Of The Tool Indication - Klauke EK 60/22-L Instruction Manual

Instruction Manual Crimping tool
EK 60/22-L
The new tools feature an integrated pressure sen-
sor which automatically identifi es the achieved crim-
ping force during every crimping operation. If a de-
viation from the set operation pressure is identifi ed,
an acoustic signal sounds and a red display fl ashes
(tab. 1).
A white LED illuminates the working space after ac-
tivating the trigger. It automatically switches off 10
sec. after releasing the trigger. This feature can be
deactivated (see page V)
Through an optional USB adapter a report can be
generated at the end of a working session at a PC
documenting the proper function of the tool.
The compact ergonomically formed design consists
2K
of 2 components. The grip area is rubber coated
and therefore slip resistent. The housing design is
optimized in respect of the center of gravity which
improves the handling and supports fatique-proof
working.
All tool functions can be controlled by one trigger.
This results in an easy handling and a better grip
compared to a two button operation.
Li-Ion batteries do neither have a memory effect nor
self discharge. Even after long periods of non ope-
ration the tool is always ready to operate. In addition
we see a lower power weight ratio with 50% more
capacity and shorter charging cycles compared to
NiMH batteries.
The oil used in our tool is particularly environmen-
tally friendly and and has been rewarded
Angel". The oil is also suitable for low temperatures
and has excellent lubrication characteristics.

3.3 Description of the tool indication

This tool is equipped with a special circuit board incorpo-
rating several important features to inform the user about
the current status of the unit. Please see Table 1 for more
details.
4. Remarks in respect of the
determined use
Before starting any work on electrical appliances it must
be safeguarded that there are no live parts in the immedi-
ate assembly area of the user. If this not possible special
precaution measures (see EN 50110-1) for working near
live parts must be provided. The tool is also available as an
...-INS with an insulated head which is specially designed
for working near live lines.
Keep your working area clean and tidy. Do not use this
tool when you are tired, on drugs, had alcohol or if you
are medicated.
HE.13427_D © 08/2009

4.1 Operation of the unit

First you have to select the right dies for the intended ap-
plication (see table 2).
Attention
Don't operate the tool without dies.
Attention
After having terminated the working cycle and
prior to changing the dies remove battery to
avoid unintended use. Avoid unintended starts.
Make sure the switch is in the off position before
plugging in.
Attention
Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts.
Attention
Keep proper footing and balance at all times.
Attention
Use safety gear and always wear eye protec-
tion.
Attention
The crimping process can be interrupted at any
moment by releasing the trigger.

4.2 Explanation of the application range

The tool has a large number of various dies available to
crimp Klauke connecting material (Table 2).
Attention
„The Blue
Do only crimp those connecting materials men-
tioned in Table 2.
If different conducting materials have to be crimped, ple-
ase contact the manufacturer.
Attention
The hand held tool is not supposed to be restrained in a
vise. It is not allowed to use the tool in a stationary appli-
cation. Complying certain conditions the unit can be ope-
rated stationary with our presentation support EKST-L.
The conditions can be taken from the instruction manual
of the EKST-L.
The tool is not designed for continued crimping opera-
tions. After a sequence of approximately 30-40 completed
crimps you have to make a break of 15 min. to give the
tool time to cool down.
Attention
Too intensive use can cause heat damages for
the tool
Attention
During the operation of electric engines sparks
can occur which might ignite highly infl ammab-
le or explosive liquids and materials
Attention
Electric-hydraulic crimping tools should not be
operated in pouring rain or under water.
Do not crimp on live cables or conduc-
tors.
2
GB