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Where Tradition
and Innovation
Meet...
Sport Utility
Trailer
Model Year 2004
T
A
L
O
N
Z
X

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Summary of Contents for Jayco 2004 Talon ZX

  • Page 1 Model Year 2004 Where Tradition and Innovation Meet... Sport Utility Trailer...
  • Page 2 WARNING: Read all instructions in manual before using your camper. This manual has been provided by Jayco, Inc. for the sole purpose of providing instructions concerning the operation and maintenance of this vehicle and its components. Nothing in this manual creates any warranty, either expressed or implied. The only warranty offered by Jayco, Inc.
  • Page 3 YOUR NEW JAYCO IS YOUR PASSPORT TO A WHOLE WORLD OF NEW FRIENDS, CAMPING FUN AND TRAVEL ADVENTURE WHEN YOU JOIN THE THOUSANDS OF JAYCO FAMILIES WHO MAKE UP THE . . . JAYCO JAFARI INTERNATIONAL TRAVEL CLUB You will find us enjoying the friendship and fellowship of JAFARI CAMPING as we join our local area FLIGHTS at hundreds of weekend camp-outs all over North America each month .
  • Page 4 TRAILER . . . TYPE A MOTORHOME. . . CONVENTIONAL TRAVEL TRAILER . . . TYPE C MOTORHOME . . . FOLDING CAMPING TRAILER . . . it doesn’t matter. If you are a JAYCO RV FAMILY, then you are eligible to become a Jayco Jafari Member.
  • Page 5: Table Of Contents

    Table of Contents Chapter 1 Introduction To RV Ownership......1 Welcome ..........1 Safety Considerations .
  • Page 6 Setting Up Your Sport Utility Trailer ......25 Rear Bed Operation ........25 Couch Operation .
  • Page 7 Operation ......... . 50 Testing .
  • Page 8 Operating the Refrigerator Controls ......78 Control Panel (Model N611 & N811) ......78 Air Conditioner .
  • Page 9 Toilets ..........96 Aqua Magic®...
  • Page 10 NOTES Talon Owner’s Manual...
  • Page 11: Chapter 1 Introduction To Rv Ownership

    Thank you for purchasing your Jayco Recreation Vehicle and welcome to the world of recreation vehicle travel. Your purchase of a Jayco RV allows you to enter this unique world of camping and leisure in a grand style. Your Jayco RV has been designed and engineered to offer you many comforts of home that will make your camping experience as enjoyable as possible.
  • Page 12: Safety Considerations

    If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer or Jayco, Inc. NHTSA Customer Relations Dept.
  • Page 13: Electrical System Safety

    introduce a dangerous excessive gas pressure into the lines. In addition, an overfilled container placed in sunlight may expel excess gas through the relief valve and be susceptible to ignition by any nearby open flame. WARNING: STRONGLY RECOMMEND THAT PROFESSIONAL TEST YOUR LP GAS SYSTEM FOR LEAKS AT LEAST ONE TIME EACH YEAR AS PART OF NORMAL MAINTENANCE.
  • Page 14: Safety When Emergency Stopping

    WARNING: For traveling safety, it is extremely important to read and understand the towing, hitching and loading cargo information provided in Chapter 3. If you do not understand the information provided, please consult your dealer or Jayco owner representative. • Sanitize the fresh water supply system periodically (see sanitizing instructions).
  • Page 15: Extended Use

    EXTENDED USE This sport utility trailer has been built for enjoyment in a recreational manner. It is not intended to be used as full-time living quarters. CAUTION: Continuous living in your sport utility trailer could cause accelerated wear and damage to components. COLD WEATHER USE •...
  • Page 16: Chapter 2 Obtaining Service

    Chapter 2 OBTAINING SERVICE WARRANTY REGISTRATION Talon Owner’s Manual...
  • Page 17 Obtaining Service...
  • Page 18: Service Procedures

    Jayco. In most cases, the dealer can provide the service you require. If you are traveling and are unable to locate an authorized Jayco dealer, or an authorized dealer for the component needing service, please call our customer service office at 1-877-825-4782 or 1-574-825-0608 or contact your selling dealer for assistance.
  • Page 19: Dealer

    Please be prepared accordingly. Parts Parts are available at most Jayco dealerships or your dealer can order parts for you as needed. All retail parts inquiries should be routed through your dealer. If you are unable to find a dealer in your local area, contact our Customer Service Department at 1-877-825-4782 or 1-574-825-0608 and we will assist you in providing parts through an authorized dealer.
  • Page 20: Chapter 3 Use Of Your Sport Utility Trailer

    RV driver education as well as many other topics to help you learn to safely use your recreation vehicle. Consult experts on hitch and tow vehicles before you tow your trailer. Jayco does not recommend or endorse particular tow vehicles or hitch assemblies. Review the compatibility of your tow vehicle with the trailer you will be towing.
  • Page 21: Hitches

    distributing hitches must be used with your Talon Sport Utility Trailer, with the guidance of a trained hitch installer. Towing a trailer is not the same as driving a passenger car or a single vehicle. Many states have lower speed limit requirements for tow vehicle/trailer combinations. Obey all traffic laws and use your seat belts at all times.
  • Page 22: Hitch Height

    • Using an oversized or undersized hitch can cause damage to the frame of your sport utility trailer. • Jayco, Inc. cannot be responsible for the suspension system of the tow vehicle. The final hitch ball height after the sport utility trailer is completely hooked up is a factor to be considered.
  • Page 23: The Safety Chain

    Towing While towing your Jayco sport utility trailer you need to be aware of the extra weight behind your vehicle. The following list contains some pointers to remember while traveling. 1. With the sport utility trailer attached you will have slower acceleration and need more distance to stop.
  • Page 24: Hitches - Fifth-Wheel Travel Trailer

    10. Obey traffic laws, allow extra time for stopping and decrease speed when visibility is limited or roads are wet. 11. Have a safe and wonderful trip! If towing a trailer is new for you, please take time to practice towing, parking and backing skills prior to traveling.
  • Page 25: Traveling

    Make sure that you review and understand the weight terms and information. The weight provided in the Jayco literature for your sport utility trailer is based on standard equipment on that particular model and is "dry" (i.e. no liquids or cargo). Remember that any options or personal cargo added must be subtracted from the available cargo capacity.
  • Page 26: Option Weight List

    Option Weight List (Approximate added weight above standard equipment weight.) 28 STM 24 BMT 28 BMT Lbs. Lbs. Lbs. Shock Absorbers (4) TV Shelf (2) Raised Panel Doors Living/Bay Area Carpet 10.5 10.5 10.5 Cargo Matt Carpet & Cargo Matt 16.0 16.0 16.0...
  • Page 27 TRAILER WEIGHT INFORMATION VIN OR SERIAL NUMBER MODEL GVWR (Gross Vehicle Weight Rating) is the maximum permissible weight of this trailer when separated from the tow vehicle. UVW (Unloaded Vehicle Weight) is the total weight of this trailer as manufactured at the factory when separated from the tow vehicle. If applicable, it includes full generator fuel, engine oil, and coolants.
  • Page 28: Loading Cargo

    Heavier items should always be packed over or in front of the axles. Your Jayco sport utility trailer has heavy duty d-rings mounted in the cargo area for securing the load. During the loading process, take time to determine the tongue weight of the trailer. The tongue weight should remain in the range of 10% to 15% of the Gross Vehicle Weight.
  • Page 29: Weighing Instructions

    CAUTION: DO NOT overload your sport utility trailer. Do not exceed the GVWR of your Jayco sport utility trailer. WARNING: Your trailer frame is NOT designed to tow another trailer. Towing a trailer behind your sport utility trailer or overloading the rear may result in damage to your trailer or to the added items, or cause towing difficulties, resulting in property damage or personal injury.
  • Page 30: Cargo Ramp Door Operation

    TO DETERMINE THE WHEEL POSITION WEIGHT: • Pull the recreation vehicle onto the scale so that only one tire is on the scale. Record the weight. Your trailer must remain as level as possible on the scale (even though an axle or side is not physically on the scale).
  • Page 31: Power Winch (Option)

    POWER WINCH (OPTION) Your sport untility trailer has been supplied with a manual of operating instructions from the manufacturer. Make sure to read all information pertaining to the power winch operation before attempting to use it. Follow the instructions below for setting up the power winch to load vehicles into your sport utility trailer.
  • Page 32: Tires

    TIRES All Jayco towable sport utility trailers are equipped with name brand tires, designed and built for recreation vehicles. Tires are radial in design, having two steel cords and two polyester cords, offering excellent strength and mileage in various types of weather.
  • Page 33: Brakes

    90-120 Digital or dial torque wrenches are the best to assure the proper amount of torque is being applied. Further assistance may be obtained by contacting your Independent Jayco dealer. BRAKES A controller should be installed below the dashboard of your tow vehicle to work in conjunction with the sport utility trailer brakes.
  • Page 34: Breakaway Switch

    From the battery, power is sent to the controller to provide the correct amount of current to brake the sport utility trailer. Use the tow vehicle's brake pedal control for general operation on combined use of both brake systems. The controller's manual control is to be used only in special situations such as indicated in the instructions supplied with control.
  • Page 35: Setting Up Your Sport Utility Trailer

    Setting Up Your Sport Utility Trailer We recommend that you select a level or nearly level place for camping. There are two reasons to be level. First, your sport utility trailer is designed to operate in a level position for both water drainage system and especially your refrigerator.
  • Page 36: Couch Operation

    COUCH OPERATION 1. Release the strap holding the bed/sofa in place from the hasp d-ring (Fig. 3-11) on each end. 2. Pull down on the metal support bar (Fig. 3-12) under the bed/sofa. The legs will fold out and into place. When pulled out from the wall, the unit will be in the bed position.
  • Page 37: Screen Wall (Option)

    Screen Wall (Option) 1. Remove the screen wall from the storage bag. 2. Zip the screen wall onto the zipper at the top of the rear ramp opening. 3. Unroll the wall. 4. Attach the velcro around the ramp cable at the top corners and along the sides.
  • Page 38: Patio Canopy And Screen Room (Option)

    Patio Canopy and Screen Room (Option) Your patio canopy and screen room have been designed and built with quality material to give you years of trouble free service with low maintenance. Read all instructions completely before beginning the set up process. One person can do the set up, but two people will make it easier. Because of the height of the ramp door, you will need a step stool to complete some of the steps.
  • Page 39 4. The twist poles should be adjusted to the approximate length (77”) for supporting the canopy. (Fig 3-20 shows how to adjust the pole length.) 5. Assemble the tension rafter poles, by inserting the open end of one peg end tension rafter into the open end of the pole with the white crutch tip (without a hanging wire tie down) till the pole end hits the inside spring.
  • Page 40 10. For ease of set up and to balance the canopy, begin with the center twist pole, (has the white crutch tip with hanging wire tie down on one end). Place the “eye” of the twist pole onto the pegged end of the tension rafter. Place the peg into the center hole of the end divider bar in the break of the canopy pocket.
  • Page 41 14. Insert the peg end of the tension rafter into the “eye” end of the twist pole. (Fig 3-31) 15. Insert the peg of the tension rafter into the end hole of the end divider bar. Place the twist pole, ball end, into the socket mounted on the corner of the ramp. 16.
  • Page 42: Getting Connected

    GETTING CONNECTED Upon completing the setup of your sport utility trailer, you are now ready to make attachments to various facilities as listed but not limited to: 1. Fresh water hose supply. 2. Waste water hose connection(s). 3. 120-volt power cord electrical hookup. 4.
  • Page 43: Tv Antenna

    TV ANTENNA Raising Antenna to Operating Position Turn the elevating crank clockwise in the UP direction about thirteen turns or until some resistance to turning is noted. (Fig. 3-38) On Amplified models, 12-Volt DC power is required. Turn the power supply ON to use either the front or rear TV outlet.
  • Page 44: Maintenance

    Maintenance See "TV Antenna Maintenance" in Chapter 7. FIRE EXTINGUISHER A fire extinguisher (Fig. 3-42) is installed in each vehicle and is located near the entrance door in the sport utility trailer. Be familiar with its location and operating instructions as printed on the extinguisher. It's too late to become familiar with an extinguisher when an emergency is at hand.
  • Page 45: Chapter 4 The Systems

    Chapter 4 THE SYSTEMS PLUMBING SYSTEM Included in your Jayco recreation vehicle is a complete fresh water system. Fresh water may be obtained through two sources: city water connection or gravity fill tank. Each component is explained along with its operation.
  • Page 46: 12 Volt Dc Demand Pump

    12 Volt DC Demand Pump When water is desired and you are not hooked up to city water, you need to turn on 12 volt DC power to start the demand pump. Fig. 4-2 shows a typical demand pump set up. Depending on your sport utility trailer model, the demand pump will be located under the bed, in a cupboard, or under the sink.
  • Page 47: Faucets

    Faucets Bathroom (Fig. 4-3) or kitchen (Fig. 4-4) faucets operate the same as in your home. Open by turning knobs. There may be air in lines which needs to be bled out. Close faucets when sufficient water is released. Fig. 4-3 Fig.
  • Page 48: Drainage

    Drainage All permanent fresh water tanks can be drained by one of two types of drain valve: 1. A white plastic drain is attached to the frame. Open the valve and allow it to drain. (Fig. 4-6) Fig. 4-6 2. A valve is located inside of the sport utility trailer adjacent to the water tank.
  • Page 49: Sanitation System

    SANITATION SYSTEM Toilet OPERATING INSTRUCTIONS - AQUA MAGIC® 4 The Aqua Magic® 4 is equipped with two operating levers (Fig. 4-9) located on the right side of the toilet when facing the unit. To flush, pull the black lever (Fig. 4-11) forward (clockwise) until rinse clears bowl and release lever slowly.
  • Page 50: Vents

    Vents Another important part of the sanitation system are the vents which release air from tanks. Each tank has a vent pipe built into the sport utility trailer through the cabinet, wall and roof. A vent cap is attached to the roof and must be clear of obstructions to perform as intended. On some models the vent pipe may be part of the drainage system referred to as a "wet vent."...
  • Page 51 DRAINING THE TANKS On the outside of the trailer are labels (Fig. 4-12 & 4-13) that indicate the location of the gray and black holding tank drain. A typical set up of the tank drain and termination valves is indicated in Fig. 4-14.
  • Page 52: Winterizing Sport Utility Trailer

    Repairs due to freezing are not to be covered under the terms of your Jayco Limited Warranty. Please keep in mind that your towable RV was not designed for use during sub-freezing weather.
  • Page 53: Method 2

    Method 2 This method utilizes a water heater bypass kit to avoid filling the entire water heater with antifreeze. 1. Make sure all holding tanks are empty. 2. Turn off the pump. 3. Close valves A, B and D. Open valves E and C. 4.
  • Page 54: Lp Fuel System

    LP FUEL SYSTEM It is because of the LP gas system that your RV has the convenience of a refrigerator, stove, water-heater, and furnace. This system has containers that contain the fuel and also regulators to control the pressure of the fuel and supplies the gas vapor to the various appliances. When correctly used, the LP system is very effective and will ensure the comfort and added convenience for your vehicle.
  • Page 55: Servicing And Filling Lp Containers

    Servicing and Filling LP Containers Filling an LP container correctly is very important and must be performed by a qualified person who knows the proper inspection and safety procedures. Any new container must be carefully purged for best performance and must NEVER BE OVERFILLED. CAUTION: DO NOT use tools to open or close tank valve.
  • Page 56: Opd Overfill Protection

    Fig. 4-16 Knob to open valve to fill or to use camper. Complete valve assembly. VAPOR VAPOR "10%" valve, small brass knob or slot screw. SPACE LIQUID Container mounting stand. A warning label has been located near the LP gas container. This label reads: WARNING THIS GAS PIPING SYSTEM IS DESIGNED FOR USE OF LIQUEFIED PETROLEUM GAS ONLY.
  • Page 57: Main Supply Hose - Low Pressure

    WARNING: Keep the pigtail hose away from sharp edges of the cylinder collar, rigid corners, walls, doors or other compartment structures including the cover. Note: The regulator is typically installed with the inlet fittings at the same level as the cylinder outlet valves.
  • Page 58: Automatic Changeover Regulator

    WARNING: LP gas regulators must always be installed with the diaphragm vent facing downward. Regulators that are not in a compartment have been equipped with a protective cover. Make sure that the regulator vent faces downward and that the cover is kept in place to minimize vent blockage which could result in excessive gas pressure causing fire or explosion.
  • Page 59: Checking For Leaks

    This warning label has been located in the cooking area to remind you to provide an adequate amount of fresh air for combustion. WARNING: IT IS NOT SAFE TO USE THE COOKING APPLIANCE FOR COMFORT HEATING. 1. Cooking appliances need fresh air for safe operation. Before operation: a.
  • Page 60: Lp Detector

    Approximate BTU Approximate Appliance Consumption Per Hour Kilojoules Per Hour Water Heater 12,000 12,660 Refrigerator - N611 1,500 1585 Slide-in Cooktop - 3 burner 22,000 23,200 Range w/ Oven 29,100 30,700 Furnace 25,000 26,375 Note:This chart is an example of a typical system and may not represent the exact system in your particular unit.
  • Page 61: Testing

    Testing WARNING: Test the operation of this detector after the vehicle has been in storage, before each trip and at least once per week during use. Simply press the TEST switch (Fig. 4-19) any time during the warm up cycle or while in normal operation. The LED should flash RED and the alarm should sound.
  • Page 62: Electrical System

    Damage from power surges are not covered by your Jayco warranty. Consult the component manufacturer’s owner’s manual or your Independent Jayco Dealer for recommendations on power surge protection. Changes, Modifications and Additions Any changes or additions made after delivery may cause a hazardous condition. Consult your local authorized dealer prior to making any changes, modifications or additions.
  • Page 63: Gfci

    WARNING: Do not use an adapter, cheater or extension cord that will break the continuity of the grounding circuit connected to the third pin. NEVER remove the grounding pin to connect a non-grounded, two-prong receptacle. Any deviation from this will potentially cause a fire from overheating. GFCI Each sport utility trailer has a GFCI receptacle installed.
  • Page 64: 30-Amp Service

    30-amp Service On a 30-amp system, up to 5 circuits are permitted to distribute power through the sport utility trailer. All breakers are sized according to power to be consumed. WARNING: Do not replace breakers or fuses with any that are rated at a higher amperage.
  • Page 65: Converter

    Auxiliary Battery (Dealer Installed Option) All Jayco conventional sport utility trailers are designed and built to accept a battery. A deep cycle marine type is recommended as you need longer energy rather than cold cranking power. A battery is required to operate the breakaway switch and is also available as a source of energy when traveling and camping.
  • Page 66: Generator (Option)

    Generator (Option) The optional auxiliary generator set, if so equipped, will produce 120-volt power for lighting, refrigeration, and other equipment in your trailer when shore power is not available. An automatic transfer switch to change between shore power and generator power is located in the on board electrical system.
  • Page 67: Fuse And Bulb Chart

    Fuse and Bulb Chart Fuses: All fuses for the interior of coach and external porch lights are located in the fuse panel. This panel is located near the converter. WARNING: Do not replace circuit breakers or fuses with a higher current rating than those supplied with the new camper.
  • Page 68: Brakes

    Brakes The electric brakes operate on 12 volt DC power from tow vehicle through blue and white wires on 7 way pigtail and harness. More information on the brakes is found in Chapter #3. FUEL PUMP SAFETY INSTRUCTIONS Observe all safety precautions concerning safe handling of petroleum fuels. TO ENSURE SAFE OPERATION, ALL FUEL TRANSFER SYSTEMS MUST BE PROPERLY GROUNDED.
  • Page 69: Operation

    DANGER NO SMOKING. BEFORE DISPENSING OF FUEL TURN OFF ALL ENGINES, FUEL BURNING APPLIANCES AND THEIR IGNITERS (SEE OPERATING INSTRUCTIONS). GROUND THE RV. DO NOT DISPENSE FUEL WITHIN 20 FEET OF AN IGNITION SOURCE OR WITHIN 10 FEET OF ANOTHER RECREATIONAL VEHICLE OR STRUCTURE.
  • Page 70: Motor Protector

    3. Insert the nozzle into the receiving tank and squeeze the handle to start fuel flow. 4. When done, release the nozzle handle. 5. Turn the pump off by pushing down on the power lever, and return the nozzle to its holder (Fig.
  • Page 71: Chapter 5 Appliances

    All appliances in your Jayco RV are name brand quality built equipment, guided by current code and standards. For gas operation, the appliances in your sport utility trailer will operate on LP gas only, not on natural gas.
  • Page 72: Furnace

    FURNACE WARNING: This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. The furnace requires both 12-volt and LP gas energy for full operation. The combustion system is fully sealed.
  • Page 73 WARNING: CARBON MONOXIDE POISONING / FIRE / EXPLOSION • A qualified Service Technician must install, repair or perform preventive maintenance on furnace. • DO NOT modify this furnace. • Follow the information in the instruction exactly. Location and phone numbers of qualified Service Centers can be found at Atwood’s website http:/www.atwoodmobile.com or call 815-877-5700 to have a Service Center List mailed.
  • Page 74 WARNING: FIRE OR EXPLOSION • Use the correct gas specified for your furnace. • Only a qualified Service Technician may convert a 8900 series furnace from LP to NAT or NAT to LP. • All models, except the 8900 AC-III Series, are designed for LP GAS ONLY and cannot be converted to natural gas.
  • Page 75: Ducting And Return Air

    Ducting and Return Air All heat discharges, registers and return air grills must be free and clear of obstructions. Obstructions will prevent the furnace from performing correctly. This includes all closeable registers that are intended to reduce air flow, not shut it off completely. For complete operation of furnace, see the operation manual supplied and published by the manufacturer of this furnace.
  • Page 76: Top Burner Operation

    Top Burner Operation WARNING: • Use range or cooktop only for use as described in the manufacturer’s manual. • Do not leave children alone or unattended in area where range or cooktop is in use. Never allow anyone to sit, stand, or on any part of the range cooktop.
  • Page 77 WARNING • Burner flame should not extend beyond the edge of the cooking utensil. The flame could be burned or a fire could start if a burner is accidentally left ON. • Be sure all control knobs are turned to OFF when you are not cooking. Someone could be burned or a fire could start if a burner is accidentally left ON.
  • Page 78: Oven Operation

    SETTING RECOMMENDED USE • To light the burner LITE • To start foods cooking • To bring liquids to a boil • To hold liquids at a boil • To fry chicken or pancakes • To cook large amounts of vegetables •...
  • Page 79 NOTE: Check that gas is on at shutoff valve. LIGHTING THE OVEN PILOT: a. Push in oven control knob (Figure 5-2A) and rotate counter-clockwise to PILOT ON. b. Light oven pilot (Figure 5-2C) located near the back of the oven, under the broiler shelf (Figure 5-2B) and to the left of the oven burner (Figure 5-2D).
  • Page 80: Water Heater

    WATER HEATER Safety Information WARNINGS: Hydrogen gas may result if you have not used this heater for two weeks or more. HYDROGEN GAS IS EXTREMELY FLAMMABLE. To reduce the risk of injury under these conditions, open the hot water faucet for several minutes at the kitchen sink before you use any electrical appliance connected to the hot water system.
  • Page 81: Operating Instructions

    Never operate the heater if you smell gas. Do not assume that the smell of gas in your RV is normal. Any time you detect the odor of gas, it is to be considered life threatening and corrected immediately. Extinguish any open flames including cigarettes and evacuate all persons from the vehicle.
  • Page 82: Operating Instructions For Units With Electric Element

    1. STOP! Read the safety information provided. 2. Turn off all electric power to the appliance. 3. Turn “OFF” gas supply. 4. Wait five minutes for gas to clear the area. If you smell gas then STOP! Follow instructions in item B of the safety information. If you do not smell gas, go to next step. 5.
  • Page 83 NOTE: Water with high levels of iron and/or sulfate will increase the rate of deterioration; therefore, more frequent replacement may be required. Operating the water heater without proper anode protection will decrease tank life and will void your warranty on the tank. NOTE: Tank is drained by removing anode rod (See “Drain and Storage”...
  • Page 84 WARNING: Do not remove or plug the relief valve. One way to reduce the frequency of this occurrence is to maintain an air pocket at the top of the water heater tank. This air pocket will form in the tank by design. However, it will be reduced over time by the everyday use of your water heater.
  • Page 85: Refrigerator

    REFRIGERATOR WARNING: • Do not remove the round ground prong from any of the AC power cords. Do not use a two prong adapter or an extension cord with any of the AC power cords. • A circuit overload can result in an electrical fire if the wires and/or fuses are not the correct size.
  • Page 86 OPERATION DURING TRAVEL While the refrigerator should be level when the vehicle is stopped, performance during travel is not usually effected. FOOD COMPARTMENT Ignite or start up the refrigerator and let it cool for eight hours before loading with food. If the refrigerator does not start to cool down after about two hours, contact your dealer or a Norcold authorized service center.
  • Page 87 DOOR HANDLES During travel, the door latch prevents the door from operating. When closing each door, push the door toward the refrigerator until you hear a “click” sound. To open each door, pull the handle away from the refrigerator. During storage, the storage latch prevents the door from completely closing. Use it to prevent odors when the refrigerator is stored for an extended period of time.
  • Page 88: Operating The Refrigerator Controls

    Operating the Refrigerator Controls CONTROL PANEL (MODEL N611 & N811) The refrigerator control panel is between the freezer compartment and the fresh food compartment. To maintain the operating control functions of the refrigerator, a 12-volt DC power supply is necessary. The refrigerator and any other DC components in the vehicle receive DC power from the 12-volt system of the vehicle;...
  • Page 89 GAS MODE OPERATION • The ON light and the GAS light (Fig. 5-6 - #3 & #4) show in the center display. • This means that the refrigerator is operating on propane gas. If the energy source is interrupted: • The refrigerator stops operation. •...
  • Page 90: Air Conditioner

    AIR CONDITIONER Operation FOR COOLING 1. Turn the selector switch to the “LOW COOL” or “HIGH COOL” position. 2. Rotate the thermostat (temperature control) to the position that is the most comfortable to you. The thermostat will turn the compressor on when the temperature of the air conditioner rises a few degrees above the setting you have selected.
  • Page 91: Monitor Panel

    MONITOR PANEL The monitor panel (Fig. 5-7) will provide useful information on the capacities of the water tanks and the battery condition. In fifth wheel sport utility trailers and conventional sport utility trailers you will find a wall mounted panel as shown.
  • Page 92: General Safety Precautions

    ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH • Disconnect the negative (-) cable at the starting battery before removing protective shields or touching electrical equipment. Use rubber insulative mats placed on dry wood platforms on the ground or over floors that are metal or concrete when around electrical equipment. Do not wear damp clothing (particularly wet shoes) or allow skin surfaces to be damp when handling electrical equipment.
  • Page 93: Fuel Recommendations

    Fuel Recommendations WARNING: Gasoline an d LP Gas are highly flammable fuels and can cause severe personal injury or death. Do not smoke if you smell gas or gasoline or are near fuel tanks or fuel-burning equipment or are in an area sharing ventilation with such equipment.
  • Page 94: Remote Control

    Remote Control The vehicle has a remote control panel (Fig. 5-9) inside the door for controlling the genset operation. The a START-STOP switch has a lamp that lights to indicate when the genset is running (which may not otherwise be obvious, especially when the vehicle is moving).
  • Page 95: Genset" Loading

    STARTING The genset can be started and stopped from the genset control panel or from the remote control panel inside the vehicle (if so equipped). 3. Perform the PRE-START CHECKS and turn off the air conditioner and other large electrical loads.
  • Page 96 Note that when the genset is loaded nearly to full power, it is possible that it may stall when the air conditioner (or other large load) “cycles on”. The reason for this is that for a brief moment at startup a motor draws up to three times the power stated on its nameplate.
  • Page 97: Restarting A Stalled "Genset

    POWER VS. ALTITUDE - 4.0 KW “GENSET” Elevation above Sea Level Maximum Genset Power Output* At 500 feet (152 m) and below 4000 watts (rated) At 2500 feet (762 m) 3720 watts At 5500 feet (1676 m) 3300 watts 3300 watts minus 140 watts Above 5500 feet (1676 m) for each additional 1000 (305 m) *This table does not take into account the effect circuit breakers may have in limiting maximum...
  • Page 98 HOT WEATHER Pay particular attention to the following items when operating the genset in hot weather: 1. Make sure nothing blocks the air flow to and from the set. 2. Make sure the engine oil viscosity is appropriate for the hot weather temperatures. See the recommendations in the manufacturer’s owner’s manual.
  • Page 99: Bbq Grill

    BBQ GRILL An option for your sport utility trailer is a BBQ Grill. This grill is for use outside of the sport utility trailer and comes with a bracket to attach to the side of the vehicle. The following list will supply basic operations for the grill.
  • Page 100: Two Way Family Radio (Option)

    CAUTION: The BBQ grill must be COMPLETELY cooled before storing to avoid damaging the carrying case. TWO WAY FAMILY RADIO (OPTION) WARNING: Before operating your family radios and charger, please read all applicable information provided. WARNING: Replacement or substitution of transistors, diodes, or other parts of a unique nature, with parts other than those recommended by the manufacturer, may cause violation of the technical regulations of Part 95 of the FCC Rules, or violation of Part 2 of the rules.
  • Page 101: How To Operate Your Radio

    How to Operate your Radio TO RECEIVE: 1. Turn the power “On”. 2. If the “Battery Low” indicator is on, charge the batteries. 3. Set the channel selector to the desired channel. 4. Adjust the volume control to a desirable listening level by pressing and holding the monitor button while turning the volume control knob.
  • Page 102: Chapter 6 Care Of Body Components

    CARE OF BODY COMPONENTS EXTERIOR ALUMINUM Your new Jayco sport utility trailer has an improved smooth metal with a new polyester automotive paint finish. This metal surface may be cleaned and polished as you would your automobile. CAUTION: We recommend that you do not take your recreation vehicle through automatic car washes and extreme caution should be used if utilizing any type of pressure sprayer around all attachments, doors, windows, appliance vents, etc.
  • Page 103: Abs Plastics

    They will damage plastic materials. FRAME The frame of your Jayco recreation vehicle is painted with a high-quality, environmentally friendly water based paint. Road debris will chip the paint, inviting rust and other deterioration. Periodically inspect the exterior exposed areas, clean and repaint the steel members as necessary to insure protection.
  • Page 104: Furniture

    FURNITURE For Cloth Furniture: vacuum occasionally to remove dirt, dust and pet hair. Have steam cleaned when necessary. Test fabric in an inconspicuous location before using any spot cleaners. For Synthetic Leather: wipe with a soft damp cloth for most dirt and spills, air dry. If needed, use a small amount of a mild liquid detergent.
  • Page 105: Tire Covers - Vinyl (Option)

    FLOORING. Use care to avoid wetting carpet edges. BATHROOM TUBS, LAVATORY SINKS The bath tub in your Jayco sport utility trailer is made of ABS plastic material. DO NOT use abrasive type cleaners, as they may scratch surfaces. Use a mild detergent soap and warm water to clean the tub surface.
  • Page 106: Chapter 7 Maintenance/Storage

    Chapter 7 MAINTENANCE/STORAGE Your new Jayco sport utility trailer is designed to be as maintenance free as possible. However, maintenance is important to retain its condition as near new as possible. Proper maintenance will give you many trouble-free miles. NOTE: Some areas in this chapter may not be applicable to your sport utility trailer.
  • Page 107: Storage

    TL Enterprises (Trailer Life, Motorhome, etc.) can offer additional and practical advice on the proper storage of your camper. Damage from rodents or insects are not covered under your Jayco Limited Warranty. CAUTION: When storing your sport utility trailer, it is recommended that the battery be unhooked to avoid draining the battery.
  • Page 108: Fuel Station

    FUEL STATION Gear Clean the inlet strainer after every 40 hours of Coverplate operation or if low flow occurs. TO CLEAN OR REPLACE STRAINER 1. Turn the pump off and disconnect it from Inlet Strainer power. 2. Remove the strainer cover plate. O-ring 3.
  • Page 109 CAUTION: Label all wires before disconnecting for servicing. Proper polarity must be observed so the furnace motor will run with the proper direction of rotation to insure correct air delivery. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous furnace operation.
  • Page 110 6. Keep the furnace area clear of any combustible materials, gasoline or other flammable vapor and liquids. 7. Before operating furnace, check the location of the furnace vent to make sure it will not be blocked by the opening of any door on the trailer. If it can be blocked, do not operate the furnace with the door open.
  • Page 111: Refrigerator

    REFRIGERATOR Refrigerator Care Checklist Your refrigerator will give you years of trouble free service if you do these simple checks every three to six months: • Keep the food compartment and the freezer clean. See “Defrosting” and “Cleaning”. • Defrost the refrigerator as necessary. See “Defrosting” and “Cleaning”. •...
  • Page 112: Cleaning

    Cleaning A good time to clean the refrigerator is just after you defrost it. Clean the inside of the refrigerator as often as necessary to avoid food odors: • Remove all food from the refrigerator. NOTE: Do not use abrasive cleaners, chemicals, or scouring pads because they can damage the interior of the refrigerator.
  • Page 113: Refrigerator Storage

    Refrigerator Storage Before the refrigerator is stored for an extended (seasonal) period of time: • Remove the black AC power cord from the receptacle and disconnect the DC power wires of the refrigerator. • Defrost and clean the interior of the refrigerator. •...
  • Page 114: Generator

    7. Remove the mounting screws and the power board cover. 8. Replace the unservicable fuse(s) with the new fuse(s) of the correct type and size. 9. Reverse this procedure and assemble the power board cover and all wiring. 10. If the fuse(s) continues to become unservicable, consult your dealer or a Norcold authorized service center.
  • Page 115 CAUTION: • Clean all surfaces as soon as possible after boil overs or spillovers. • Use warm soapy water only to clean the burner grates, cooktops, painted surfaces, porcelain surfaces, stainless steel surfaces and plastic items on your range or cooktop.
  • Page 116: Range And Oven Storage

    Clean all surfaces quickly after boil overs or spillovers. Use a dry towel or cloth to soak up spills. ALL SURFACES - When surface is cool, clean with warm soapy water, rinse and dry with soft cloth. Additional cleaning measures: •...
  • Page 117: Draining And Storage Of Water Heater

    a. Check for an obstruction in burner or flue box. b. Check the screen in the door to see that no foreign material has accumulated to prevent flow of combustion and ventilating air. c. Check to be sure there is no flame present at burner orifice or burner whenever main gas valve is closed.
  • Page 118: Lp Gas Alarm

    CAUTION: Do not operate your air conditioner for extended periods of time without the filter installed. When the filter is not installed, the lint, dirt, grease, etc. That are normally stopped by the filter are now accumulating in the cooling coil. This not only leads to a loss of air volume and a possible icing-up of the cooling coil, but could also result in serious damage to the operating components of the air conditioner.
  • Page 119: Smoke Alarm

    SMOKE ALARM 1. Test weekly by pushing “test” button. The alarm will sound also test by blowing smoke into alarm. The alarm will stop after the smoke has cleared out of the alarm (approximately one minute). 2. Model 4662 has a silence feature. This is incorporated in the test button. When this feature is present, this button is colored yellow.
  • Page 120: Screen Wall And/Or Patio Canopy/Screen Room

    SCREEN WALL AND/OR PATIO CANOPY/SCREEN ROOM SCREEN WALL AND/OR SCREEN ROOM Care should be taken when setting up and taking down the screen wall, canopy and screen room to avoid tears and cuts. When putting away the screen wall and screen room, the curtains should be in the down position and secured to the bottom with their strings.
  • Page 121: Entrance Step

    2. If the system squeaks or makes any noise, apply a coat of lightweight oil to the drive shaft and roller areas. (Fig. 3-6 in Chapter 3) Remove excess oil so dirt does not build-up. 3. If you have any problems or questions consult your local Jayco dealer or call Power Gear 1-800-334-4712.
  • Page 122: Spare Tire Carrier (Option)

    SPARE TIRE CARRIER (OPTION) The following procedures should be used in securing the spare tire in the travel position. Follow the reverse procedure to release the tire for use. 1. Put the steel hoist lift support loaded on the end of the cable through the rim of the tire (Fig. 7-9).
  • Page 123: Mechanical Maintenance Chart

    MECHANICAL MAINTENANCE CHART COMPONENT MAINTENANCE AVOID Wheel Bearings The wheel bearings in your new Jayco Exposure to any water or sport utility trailer are pre-greased. It is condensation will cause the recommended that you repack these bearings to rust and be bearings at 12,000 miles (19,000 damaged.
  • Page 124 COMPONENT MAINTENANCE AVOID Tires It is very important to check tires often as DO NOT ignore checking tire noted in Chapter 3. pressures often. Change Tire & To raise coach, place jack (hydraulic or Never raise the sport utility Wheel screw) underneath main frame rail, which trailer by placing the jack spans from front to rear, just inside of tires.
  • Page 125 COMPONENT MAINTENANCE AVOID Appliances To care for brushed chrome it is DO NOT use steel wool, recommended to clean with a mild soap ammonia, acids, or abrasives and water. Wipe dry with a soft cloth. on chrome surfaces. Apply a light coat of oil such as baby oil periodically.
  • Page 126: Inspection Points For Sealing

    COMPONENT MAINTENANCE AVOID Roofs All roofs require maintenance. At least two Not resealing once per year. times each year, inspect all seams: front, rear, around all vents, and along all moldings for voids, lifting, peeling or cracking. Reseal as necessary or at least one time each year.
  • Page 127: Maintenance Checklist

    MAINTENANCE CHECKLIST This list is a quick reference sheet for areas of regular maintenance. This tool is a supplement to all information printed in this manual. However this does not preclude the necessity to review the manufacturer’s operation and maintenance information supplied with your sport utility trailer. PRIOR TO FIRST TRIP 0 Check LP gas lines for leaks.
  • Page 128 EVERY THREE MONTHS OR 3,000 MILES 0 Compare water heater pilot flame with ideal flame. Refer to the water heater owner's manual for ideal flame. Have cleaned and adjusted as necessary by a qualified technician. 0 Compare refrigerator pilot flame with ideal flame. Refer to the refrigerator owner's manual for ideal flame.
  • Page 129 0 Have furnace inspected and serviced by a qualified technician. 0 Inspect and reseal, as necessary, all sealant and putty tape. Refer to information earlier in this chapter. 0 Clean or vacuum dust from the smoke alarm. 0 Change the smoke alarm battery. PRIOR TO STORAGE NOTE: If storing for the winter, be sure all winterizing steps are followed.
  • Page 130: Chapter 8 Warranties

    Chapter 8 WARRANTIES TOWABLE TRANSFERABLE LIMITED WARRANTY Talon Owner’s Manual...
  • Page 131 Warranties...
  • Page 132: Limited Warranty Transfer Application

    The warranty on your unit is transferable one time only, from the original owner to a subsequent owner. This form as shown here and on the next page must be completed by the dealership. The form should be sent with the $100.00 to Jayco, Attention: After Market Services. Talon Owner’s Manual...
  • Page 133 Warranties...
  • Page 134 NOTES Talon Owner’s Manual...
  • Page 135 NOTES Warranties...
  • Page 136 NOTES Talon Owner’s Manual...
  • Page 137 SUBSEQUENT OWNER This card is to be used for the notification of transfer of ownership only. If you have submitted the paperwork to transfer warranty, please do not use this card. ATTENTION! Subsequent Owner WE NEED YOUR HELP! FEDERAL RECORD KEEPING LAWS REQUIRE THAT WE MAINTAIN A FILE OF OWNERS OF OUR PRODUCT, YOUR COOPERATION IN FILLING OUT THE CARD WILL BE APPRECIATED.
  • Page 138 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST-CLASS MAIL PERMIT NO. 21 MIDDLEBURY IN POSTAGE WILL BE PAID BY THE ADDRESSEE Jayco, Inc. P.O. Box 460 Middlebury, IN 46540-9904...
  • Page 139 NOTES...
  • Page 140 Jayco. We are pleased you chose Jayco and want to do everything possible to make sure you stay as happy with your Jayco RV home as you were on the day you bought it.

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