Jayco 2004 Conventional Travel Owner's Manual
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Jayco 2004 Conventional Travel Owner's Manual

Jayco 2004 Conventional Travel Owner's Manual

Conventional travel trailer & fifth-wheel travel trailer
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Model Year 2004
Conventional Travel Trailer &
Fifth-Wheel Travel Trailer
Owner's Manual

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  • Page 1 Model Year 2004 Conventional Travel Trailer & Fifth-Wheel Travel Trailer Owner’s Manual...
  • Page 2 WARNING: Read all instructions in this manual and component part manufacturer supplied information before using your RV. This manual has been provided by Jayco, Inc. for the sole purpose of providing instructions concerning the operation and maintenance of this vehicle and its component parts. Nothing in this manual creates any warranty, either expressed or implied.
  • Page 3 YOUR NEW JAYCO IS YOUR PASSPORT TO A WHOLE WORLD OF NEW FRIENDS, CAMPING FUN AND TRAVEL ADVENTURE WHEN YOU JOIN THE THOUSANDS OF JAYCO FAMILIES WHO MAKE UP THE . . . JAYCO JAFARI INTERNATIONAL TRAVEL CLUB You will find us enjoying the friendship and fellowship of JAFARI CAMPING as we join our local area FLIGHTS at hundreds of weekend camp-outs all over North America each month .
  • Page 4 TO: Membership Coordinator for the Jayco Jafari International Travel Club Please enroll us as members in the Jayco Travel Club. We are ready to roll to where the “friends we just haven’t met yet” have the coffee on the fire and are waiting for us to arrive: We are ...

  • Page 5: Table Of Contents

    Table of Contents Welcome ..........1 Safety .
  • Page 6 Selecting your Campsite ........27 Setting Up Your Trailer ........28 Un-Hitching - Fifth-Wheel Travel Trailer .
  • Page 7 Air Conditioner ........38 Washer and Dryer - Stackable .
  • Page 8 Battery Isolator (For Tow Vehicle) ......58 Lights ........59 Exterior .
  • Page 9 Cloth Furniture ........72 To Operate Sofa/Recliner Footrest: .
  • Page 10 NOTES...

  • Page 11: Welcome

    Thank you for purchasing your Jayco Recreation Vehicle (RV) and welcome to the world of recreation vehicle travel. Your purchase of a Jayco RV allows you to enter this unique world of camping and leisure in a grand style. Your Jayco RV has been designed and engineered to offer many comforts of home to make your camping experience as enjoyable as possible.
  • Page 12 NOTES...

  • Page 13: Safety

    National Highway Traffic Safety Administration (NHTSA) in addition to notifying Jayco, Inc. If NHTSA receives similar complaints, they may open an investigation. If they find a safety defect exists in a group of vehicles, a recall and remedy campaign may be ordered.

  • Page 14: Safety In Using Lp Gas

    Vibration from travel can cause connections to loosen. This requires that the LP gas system be checked periodically for leaks. The system has been tested by the manufacturer and Jayco recommends that the independent, authorized dealer test the system as well. However, continued maintenance is recommended for safe operation.

  • Page 15: If A Leak Is Detected

    Safety IF A LEAK IS DETECTED: • Turn off all appliances which utilize LP gas. • Make sure that everyone is out of the RV, including pets. • Turn off the LP gas at the tank(s). • Take your RV to your independent, authorized dealer and have the system repaired before using it again.

  • Page 16: Carbon Monoxide Detector

    Safety • Keep the extinguisher clean. Check for dents, scratches, corrosion or any other damage. • Check the discharge nozzle. Make sure it is clean and free of obstructions. CAUTION: Under certain fire and heat conditions, the dry chemical powder in this extinguisher (and similar units) will cause damage or prove extremely difficult to remove from oven surfaces, including self-cleaning models.

  • Page 17: Smoke Detector

    Safety Smoke Detector A smoke detector is supplied with your trailer. This safety device must be correctly maintained to work properly and warn you of smoke in your trailer. Make sure that you read, understand and follow all warnings, cautions, operating and maintenance instructions supplied by the smoke detector manufacturer.

  • Page 18: Cold Weather/Extended Use

    Safety • Ensure that the tires are in good condition and properly inflated. Monitor the tire pressure closely for proper inflation. Neglecting to do so could result in overheating of a tire, which could result in a blowout. • Check and tighten the wheel lugs after the first 10 miles, 25 miles and then again after 50 miles (16, 40 and 80 kilometers).

  • Page 19: Condensation

    Safety CONDENSATION Condensation is a natural phenomenon. The amount of condensation will vary with the climate conditions, particularly the relative humidity. Condensation occurs because there is water vapor present in the air, which is added by breathing, bathing and cooking. The water vapor collects where there is available air space, and when the temperature reaches the ‘dew point’...
  • Page 20 Safety NOTES...

  • Page 21: Before You Travel

    Fig. 2 the warranty, and adversely effect handling and stability of the unit, as well as accelerate wear to other component parts. Jayco, Inc. DOES NOT provide warranty coverage for equipment installed by the independent, authorized dealer or owner.

  • Page 22: Loading Cargo

    Before you travel... WARNING: Do not exceed your GVWR. Your recreation vehicle’s load capacity is designed by weight, not by volume. You can not necessarily use all available space when loading the vehicle. LOADING CARGO After you have read and understand the overall weight definitions and limits to your trailer, you are ready to load it for travel.

  • Page 23: Rear Bumper

    Before you travel... Rear Bumper The rear bumper of your unit is not designed to carry cargo. Items that extend beyond the bumper or weigh over 100# (45kg) will place undo strain on the bumper. The 100# capacity of your bumper includes the weight of the spare tire that may have been attached at the factory.

  • Page 24: Weighing Instructions

    Before you travel... WEIGHING INSTRUCTIONS As your packing and loading routine becomes more familiar from experience, physically weighing your trailer may not be necessary before each trip. While you are developing a process, it is imperative that you verify compliance within the weight ratings. The following process will aid with weighing your trailer.

  • Page 25: Equipment

    Before you travel... EQUIPMENT The compatibility of your tow vehicle to the load you are towing is of utmost priority for safety during your travel. There are many resources available to become educated about tow vehicles and what you will need. Make sure that you understand what it will take to tow your trailer, and that your tow vehicle matches those needs.

  • Page 26: Conventional Travel Trailer

    V Using an oversized or undersized hitch can cause damage to the frame of your trailer. V Jayco, Inc. cannot be responsible for the suspension system of the tow vehicle. V The final ball height after the trailer is completely hooked up is a factor to be considered when towing a trailer.

  • Page 27: Hitch Height And Hitch Ball Specifications

    If you have additional questions, consult with your independent, authorized dealer. Jayco, Inc. cannot be responsible for the suspension system of any tow vehicle. There are a variety of suspension systems available on tow vehicles today which will affect the ball height, stability and levelness of the RV when hooked to the vehicle.

  • Page 28: The Safety Chain

    Before you travel... The Safety Chain There are different safety chain requirements determined by the various state laws. Your vehicle is equipped with chains to meet SAE standard requirements for maximum gross trailer weight. Always have the safety chains attached when towing. Install them as shown below (Fig.

  • Page 29: Fifth-Wheel Travel Trailers Only

    Before you travel... FIFTH-WHEEL TRAVEL TRAILERS ONLY Hitches Different types of hitches are available for pickup trucks to tow fifth-wheel travel trailers. The best type of hitch is one that is bolted directly to the floor of the truck box through the frame.

  • Page 30: Towing

    Before you travel... TOWING While towing your Jayco travel trailer, you need to be aware of the extra weight behind your vehicle. The following list contains some pointers to remember while traveling, but is not a substitute for consulting with your independent, authorized dealer and hitch professionals.

  • Page 31: Tires

    Before you travel... TIRES The tires on your RV are specially constructed for the unique requirements of recreation vehicle travel. They are tested under Department of Transportation (D.O.T.) standards at the allowed highway speed limits. Proper care and maintenance of your tires is essential to ensure your safety, as well as the safety of others, as you travel.

  • Page 32: Wheel Lugs

    The lug nuts on the wheels of your Jayco trailer must be maintained according to the torque values listed in the chart contained in this section. Over torquing and under torquing wheels are both dangerous.

  • Page 33: Brakes

    Before you travel... BRAKES Your trailer’s electric brakes are designed to work with your tow vehicle’s hydraulic brakes. To maintain proper braking performance, both trailer and tow vehicle brakes must be used together. Separate use of the systems will cause accelerated wear and damage. WHEN YOUR TRAILER IS NEW, IT IS IMPOSSIBLE TO ADJUST YOUR BRAKE SHOES PRECISELY.

  • Page 34: Pre-Travel Checklist

    Before you travel... PRE-TRAVEL CHECKLIST In order to enjoy your travel, having all the right tools and supplies will help. A checklist may be beneficial to avoid forgetting something essential. This list is meant to be a starting point, while realizing that personal preference will also play a large roll in your packing. There are items here which may not apply for you and items which could trigger other ideas.
  • Page 35 Before you travel... Tools jack torque wrench tire pressure gauge jumper cables duct tape fuses and light bulbs (compatible with your RV) shovel (small folding) saw (bow or folding) work gloves AC voltage tester tool kit (screws, hammer, pliers, etc.) rope, cord, bungee cord(s) or wire Electrical cord Water hose...
  • Page 36 Before you travel... Kitchen Pots & pans Cooking utensils Trash bags and/or paper sacks Aluminum foil, plastic wrap, etc. Paper plates, towels, napkins, coffee filters, etc. Dish towels and rags Dish soap Food supplies Charcoal and lighter fluid Personal Supplies Clothing Toiletries Towels - beach and bath...

  • Page 37: Setting Up Camp

    SETTING UP CAMP... SELECTING YOUR CAMPSITE In some cases, searching for the right campground prior to traveling might be the first step in selecting your site. Some campgrounds will allow reservations made in advance. Depending on the area you are headed to and the time of year (i.e. around a holiday), reservations may limit your frustration upon arrival.

  • Page 38: Setting Up Your Trailer

    Setting Up Camp... SETTING UP YOUR TRAILER Un-Hitching - Fifth-Wheel Travel Trailer 1. Pull into the site, and park the trailer where you want it. 2. Block the wheels tightly so the trailer will not move. 3. Drop the landing gear (important!!!!). Refer to the manufacturer’s supplied information for proper operation.

  • Page 39: Leveling Your Trailer

    Setting Up Camp... Leveling Your Trailer Leveling your RV is critical for several reasons. Your camping experience will be more pleasant in a level unit. It is important for your RV to be level for proper operation of Proper Improper items such as the refrigerator, the slideout system and draining tanks, if Fig.

  • Page 40: Slideout Room Option

    Setting Up Camp... SLIDEOUT ROOM OPTION The slideout room is designed for additional floor space and comfort. Mechanical components are gear driven. Read ALL slideout instructions before operation. CAUTION: Do not place excessive weight in the slideout room. It can cause the slideout room to malfunction and cause damage to the slideout.

  • Page 41: Retracting Room

    Setting Up Camp... Retracting Room 1. Remove all objects left between the slideout and cabinetry. 2. Press the “In” button to bring the room in and hold it until the motor stops. 3. Release the button. AWNING SET UP Your RV may be equipped with awnings for the slideout, windows, and over the entrance area.

  • Page 42: Water

    Caution: Power surges experienced while plugged in at a campground could potentially damage electronic component parts in your recreation vehicle. Damage from power surges are not covered by your Jayco warranty. Consult the component part manufacturer’s owner’s manual and/or your independent, authorized dealer for recommendations on power surge protection.

  • Page 43: 12 Volt Dc Demand Pump

    Setting Up Camp... 12 VOLT DC DEMAND PUMP To utilize water from your water tank, you need have 12 volt DC power to operate the demand pump. Energy for the pump is supplied by the auxiliary battery or converter. Depending on your trailer model, the demand pump will be located under the bed, in a cupboard, under the unit or under the sink.

  • Page 44: Waste Disposal

    Setting Up Camp... one bottle until it is empty, then using the second bottle will allow you to fill the empty bottle at your convenience without being totally out of LP gas. Waste Disposal Proper care of the sanitation system is critical to efficient operation. Make sure that you have reviewed and understand the operation of your system.

  • Page 45: At Camp

    At Camp... AT CAMP... APPLIANCES All appliances in your trailer are name brand quality built equipment, guided by current codes and standards. For gas operation, the appliances in your travel trailer will operate on LP gas only, not on natural gas. All safety precautions for LP gas, found in this manual and additional information supplied by appliance manufacturers with your unit, must be followed during operation of the appliances.

  • Page 46: Water Heater

    At Camp... Water Heater Your water heater is manufactured by Atwood Mobile Products. Complete safety, operating and maintenance instructions are supplied by Atwood with your trailer. Make sure you read, understand and follow all instructions before operating the water heater. If you have further questions, consult with your independent, authorized dealer and/or visit the manufacturer’s website at www.atwoodmobile.com.

  • Page 47: Outside Shower (Option)

    At Camp... OUTSIDE SHOWER (OPTION) A convenient exterior faucet assembly (Fig. 10) with hot and cold water may be installed on your trailer. This will allow for washing and rinsing on the outside of the trailer. OPERATION 1. Activate pump. 2.

  • Page 48: Entertainment

    AIR CONDITIONER An air conditioner may be installed by the Jayco factory or by your independent, authorized dealer. If you did not buy your trailer with the optional air conditioner, one of your roof vents may be pre-wired for later installation. Your independent, authorized dealer can provide additional information concerning this.

  • Page 49: Generator

    At Camp... GENERATOR The function of a generator is to supply 120-volt AC power on a limited basis when extended power is not available. The power to start the generator comes from the auxiliary battery. A start/stop switch is located on a mounting plate with the generator. A remote start switch is located near the monitor panel.

  • Page 50: Ceiling Fan

    Your trailer may have a safe installed in the floor of the closet or under the bed . The safe is intended to be used by the retail customer to safe guard valuable items. Jayco can not be held liable for loss of personal property that is placed within the safe. To secure items in the safe, a padlock will need to be supplied by the end user and attached through the provided hasps on the safe .

  • Page 51: Bbq Grill (Option)

    At Camp... BBQ GRILL (OPTION) WARNING: The maximum weight limit for the bracket on the side of your travel trailer is 50 lbs. This limit includes the weight placed on the BBQ grill. Exceeding this weight limit could cause damage to the unit and personal injury from hot equipment.
  • Page 52 At Camp... • Turn handle to “ON” position to turn gas on. (Fig. 15) Socket Plug “ON” Sleeve Sleeve “OFF” “OFF” Fig. 15 Fig. 14 Fig. 13 4. Open the lid to the BBQ Grill. 5. Using an electric match, light the grill using the following procedures: •...

  • Page 53: Utilities & Systems

    UTILITIES & SYSTEMS NOTE: Make sure you read, understand and follow all safety information found in this manual and manufacturer supplied information. PLUMBING SYSTEM For set up instructions of your plumbing system, refer to the “Setting Up Camp...” chapter. If you have further questions on setting up the system, consult with your independent, authorized dealer.

  • Page 54: Drainage

    Utilities & Systems Drainage All permanent fresh water tanks can be drained by one of two types of drain valve: 1. A white plastic drain is attached to outer wall. Open valve and allow to drain. (Fig. 16) 2. A valve is located inside of coach adjacent to the water tank. The knob turns 45°...

  • Page 55: Sanitation System

    Utilities & Systems SANITATION SYSTEM Your trailer is equipped with a complete sanitation system. The components of this system are the toilet, waste water and sewage holding tanks and drains for both tanks. Familiarize yourself with all functions of the system. Read, understand and follow the information found here as well as information in the “Set Up Camp...”...

  • Page 56: Lp Gas System

    Utilities & Systems LP GAS SYSTEM DANGER: LP gas can be extremely dangerous. Improper use of the LP gas system will present an immediate hazard situation where death or serious injury will result. It is possible that mechanical or property damage will also occur.

  • Page 57: Lp Gas Container

    Utilities & Systems The following label has been placed in the trailer near the range area. Please read, understand and follow the information in this label. DANGER IF YOU SMELL GAS 1. Extinguish any open flames, pilot lights, and all smoking materials. 2.

  • Page 58: Servicing And Filling Lp Containers

    Utilities & Systems The following warning label has been placed near your trailer’s LP gas containers. Make sure you read, understand and follow all information on this label. Failure to do so could result in death or serious injury. WARNING: THIS GAS PIPING SYSTEM IS DESIGNED FOR USE OF LIQUEFIED PETROLEUM GAS ONLY.

  • Page 59: Opd Overfill Protection

    Utilities & Systems When an LP gas tank gets low, sometimes there is a concentration of garlic-like odor, which may be mistaken for a gas leak. After a change over to a full tank, the odor usually will disappear. If not, turn off the LP gas containers and have the system checked by a qualified technician.

  • Page 60: Two Cylinders - 20# Or 30# (44 Or 66 Kilograms)

    Utilities & Systems WARNING: The pigtail hose must be installed to avoid tension or pulling stress at either end of the hose. WARNING: Keep the pigtail hose away from sharp edges of the cylinder collar, rigid corners, walls, doors or other compartment structures including the cover.

  • Page 61: Main Supply Hose - Low Pressure

    Utilities & Systems Main Supply Hose – Low Pressure The main supply hose (Fig. 21) will be attached from the regulator to the brass manifold fitting in the frame of the trailer. The swivel brass nut on the main hose will be your final attachment.

  • Page 62: Lp Gas Consumption

    Utilities & Systems LP GAS CONSUMPTION Most gas appliances are operated intermittently. Unless there is heavy use of hot water, the water heater consumption is minimal. During freezing weather and high wind conditions, furnace consumption can be extremely high. LP gas consumption depends upon the length of time appliances are operated. Each gallon (3.86 liters) of LP gas produces about 91,500 BTUs (46,514 kilojoules) of heat energy.

  • Page 63: Electrical System

    Damage from 50-amp power surges are not covered by your Jayco warranty. 125/250 Consult the component part manufacturer’s owner’s volt manual and/or your independent, authorized dealer for recommendations on power surge protection.

  • Page 64: 120-Volt Ac System

    Utilities & Systems 120-Volt AC System POWER CORD Your trailer is equipped with a 30-amp (or optional 50-amp) rated power cord pre-wired into the breaker box. By opening the cable hatch door, the 30-amp cord can be pulled from the compartment and attached to the campground power source. The 50-amp cord can be removed from storage and attached to the trailer and the campground power source.

  • Page 65: Ground Fault Current Interrupter (Gfci)

    Utilities & Systems GROUND FAULT CURRENT INTERRUPTER (GFCI) WARNING: Make sure you read, understand and follow all instructions supplied by the GFCI receptacle manufacturer with your RV. Failure to follow these instructions could lead to death or serious injury from shock or electrocution.

  • Page 66: 30-Amp Service

    Utilities & Systems 30-AMP SERVICE On a 30-amp system, up to five (5) circuits are permitted to distribute power through the trailer. All breakers are sized according to power to be consumed. WARNING: Do not replace breakers or fuses with any that are rated at a higher amperage.

  • Page 67: Consumption Of 120-Volt Ac Power

    Utilities & Systems CONSUMPTION OF 120-VOLT AC POWER As more appliances are purchased, you must remember a trailer has only 30-amps of incoming power available. Conserving and choosing which appliance has priority in consumption may be required. In addition, loose items such as toasters, skillets, coffee pots, etc. are often included in traveling cargo.

  • Page 68: Auxiliary Battery (Independent, Authorized Dealer Installed Option)

    Utilities & Systems Auxiliary Battery (Independent, Authorized Dealer Installed Option) All trailers are designed and built to accept a battery. A deep cycle marine type is recommended as you need longer energy rather than cold cranking power. A battery is required to operate the breakaway switch and also provides a source of energy when traveling and camping.

  • Page 69: Lights

    Utilities & Systems LIGHTS Exterior All exterior lights, such as tail lights, clearance lights, turn signals, brake lights, etc., are energized by the tow vehicle power. When attaching wires to your tow vehicle, carefully and tightly tape all connections for moisture protection. Refer to diagram (Fig.

  • Page 70: Dc Fuse Panel Layout

    Utilities & Systems DC FUSE PANEL LAYOUT NOTE: Below is a typical wiring layout. Your individual trailer may be different. Size Function 12.5 amp breaker Bedroom Slideout 15 amp fuse Bathroom Lights & Vent 15 amp fuse Monitor Panel/Holding Tanks/Water Pump/Water Heater/Kitchen Lights 15 amp fuse Refrigerator/Rear Fan/Awning 15 amp fuse...

  • Page 71: Preparing To Travel Home

    PREPARING TO TRAVEL HOME... When the time arrives to return home, it is again critical that you complete the necessary procedures to ensure a safe trip. As you develop a routine, it is possible that a checklist will be helpful. This is a general list, which you may want to customize as you determine your own needs.
  • Page 72 Preparing to Travel Home... Check belts Check wheel lugs Check tire pressure (include inner wheel and spare, if applicable) Check tire wear (uneven wear pattern) Check lights headlights brake lights clearance lights turn signals Safety pin or locking lever must be seated (if applicable) Trailer safety chains connected (if applicable) Breakaway switch and lanyard connected Coupler locking pin connected (if applicable)

  • Page 73: Draining The Holding Tank(S)

    Preparing to Travel Home... NOTE: Make sure you review the information in the “Before You Travel...” chapter for specific information related to the weight of holding tank contents. DRAINING THE HOLDING TANK(S) On the outside of the trailer are labels (Fig. 29 & Fig. 30) that indicate the location of the gray and black holding tank drain.
  • Page 74 Preparing to Travel Home... NOTES...

  • Page 75: Maintaining Your Investment

    NOTE: Some areas in this chapter may not be applicable to your trailer. NOTE: Failure to properly maintain your trailer can cause numerous problems and it voids Jayco’s warranty as well as the warranties of many of the component part manufacturers.

  • Page 76: Frame

    FRAME Sand, pebbles, objects on the highway, climate (salt air exposure) or ice inhibiting chemicals used during the winter months will damage the paint, inviting rust and other deterioration. Periodically inspect the exterior exposed areas, clean and repaint the steel members, occasionally and whenever you notice rust or paint chipped away, to insure protection.

  • Page 77: Brakes And Brake Linings

    Brakes and Brake Linings Refer to the axle manufacturer’s supplied information for a complete maintenance schedule on the brakes and brake linings. Make sure that your brakes are in good working condition before each trip. NOTE: Canadian transportation laws require that brake linings be replaced if there is any cracking for semi-tractor and trailers only.

  • Page 78: Spare Tire (Option)

    Spare Tire (Option) The following procedures should be used in securing the spare tire in the travel position: 1. Put the steel hoist lift support at the end of the cable through the rim of the tire. a. The clips need to be seated inside the hole of the rim. b.

  • Page 79: Exterior

    Maintaining Your Investment... EXTERIOR Caution: We recommend that you do not take your recreation vehicle through automatic car washes. Extreme caution should be used if utilizing any type of pressure sprayer around all attachments, doors, windows, appliance vents, etc. Avoid forcing water inside the unit, which could possibly damaging component parts.

  • Page 80: Sealing

    Consult with your independent, authorized dealer for the best type of sealant to use. FAILURE TO CAULK MAY RESULT IN SERIOUS WATER DAMAGE TO THE ROOF AND OTHER PARTS OF YOUR VEHICLE AND IT VOIDS THE WARRANTY. Jayco Fig. 34 Fig. 35 STONE GUARD (IF APPLICABLE) Wash the stone guard with liquid dishwashing soap or liquid car washing soap and water.

  • Page 81: Doors, Extrusions, Windows & Vents

    Maintaining Your Investment... DOORS, EXTRUSIONS, WINDOWS & VENTS These components have putty tape between the component and the wall surface. Portions of these items may have a cap seal added as a secondary seal. Inspect these seals at least once per year. Both putty tape and cap seals can become damaged by U.V. exposure, air pollution, freezing temperatures and exposure to the elements.

  • Page 82: Abs Plastics

    Maintaining Your Investment... • Cleaning: = General Cleaning - A 10% solution of trisodium phosphate in warm water (not to exceed 120°F), may be applied in a scrubbing motion, using sponge, brush, or cloth. Rinse thoroughly after cleaning. = Removing Oil Residues or Difficult Substances - Mineral spirits, applied with a clean cloth, ,will aid in removing most oily residues or substances.

  • Page 83: Cushions

    Maintaining Your Investment... CUSHIONS Caution: Do not dry clean vinyl components. Do not remove covers for dry cleaning. If the cushions are dry cleaned, the vinyl on the reverse side of the cushion will shrink, become hard and crack. Vacuum the fabric and wipe the vinyl surfaces. The fabric can be gently steam cleaned on the cushions or mats if necessary.

  • Page 84: Wood Floor

    Maintaining Your Investment... WOOD FLOOR Use a cleaner formulated for wood floors. CARPETING Because of the additional dirt typically associated with camping, we recommend that you vacuum the carpet frequently. Professional steam cleaning for tough and deep stains is recommended. Use spot removers for minor spills. Always test carpet for color fastness in an inconspicuous area before using any product.

  • Page 85: Troubleshooting The Electric Slideout

    Maintaining Your Investment... Troubleshooting the Electric Slideout If the slideout does not move when the slideout switch is depressed, follow these steps. • Check the battery for a full charge and good wire connections. • Check for loose connections at the slideout motor. If the slideout still will not operate, follow these steps.

  • Page 86: Slideout Diagram

    Maintaining Your Investment... • Use a 3/4” socket and rachet on the hex head located on either end of the drive shaft and turn the shaft until the slideout is in the position you desire. When the slideout is fully extended (or retracted), put pressure on the wrench to ensure a tight seal then return the brake release lever to its normal downward position.

  • Page 87: Slideout Switch Assembly

    Maintaining Your Investment... Slideout Switch Assembly The following diagrams (Fig. 39 & Fig. 40) provide the electric layout of the slideout system switch. Refer to these drawings when troubleshooting the electric slideout system. Repairs to the electric slideout should only be performed by a qualified electrician or independent, authorized dealer.

  • Page 88: Lp Gas System

    Maintaining Your Investment... LP GAS SYSTEM Your LP gas system is designed to function properly with regular maintenance and inspection. Make sure that you regularly check for any gas leaks as outlined in the safety information in this manual, as well as any component part manufacturer’s supplied information.

  • Page 89: Tv Antenna

    Maintaining Your Investment... TV ANTENNA Maintenance information for your TV antenna is supplied with your trailer from the antenna manufacturer. Refer to this information for complete instructions, and/or consult with your independent, authorized dealer. Information can also be found at the manufacturer’s website at www.wingard.com.

  • Page 90: Maintenance Checklist

    Maintaining Your Investment... MAINTENANCE CHECKLIST To perform maintenance items as suggested here, refer to specific information found in this manual and literature supplied with your unit from component part manufacturers. Prior to First Trip Check LP gas lines for leaks. Test LP gas, smoke and carbon monoxide (if applicable) detector(s).
  • Page 91 Maintaining Your Investment... Every Three Months or 3,000 Miles Compare water heater pilot flame with ideal flame. Refer to the water heater owner’s manual for ideal flame. Have cleaned and adjusted as necessary by a qualified technician. Compare refrigerator pilot flame with ideal flame. Refer to the refrigerator owner’s manual for ideal flame.
  • Page 92 Maintaining Your Investment... Every Year or 12,000 Miles Lubricate moving parts on the awning hardware. (Awning option only.) Manually operate the pressure-temperature control lever on the water heater. Clean city water entry strainer. Check demand tank vent for obstructions. Check water pump connections and mountings for tightness. Rotate Fluorescent tubes in the light fixtures.

  • Page 93: Storing Your Unit

    Preparing your recreation vehicle for winter is very important for most states and Canada. Failure to prepare the coach will cause the supply lines and the water heater to freeze causing breakage. Repairs due to freezing are not covered under the terms of your Jayco Limited Warranty.

  • Page 94: Water Heater Bypass With Antifreeze

    Water Heater Bypass with Antifreeze This method utilizes a water heater bypass kit, available in most units, to avoid filling the entire water heater with antifreeze. 1. Make sure all holding tanks are empty. 2. Turn off the pump. 3. Close valves A, B and D. Open valves E and C. 4.

  • Page 95: Storage Checklist

    STORAGE CHECKLIST Prior to Storage NOTE: If storing for the winter, be sure all winterizing steps are followed. Refer to winterizing section. Drain and flush all holding tanks; fresh water, gray water, black water and hot water tanks. Drain all water lines. Close the LP gas tank valve(s).
  • Page 96 NOTES...

  • Page 97: Warranty/Service

    WARRANTY/SERVICE The following pages contain warranty information. It is our recommendation that you read through Jayco’s warranty and all other warranties. If there is any part which you do not understand, consult with your independent, authorized dealer, appropriate component part manufacturer, or Jayco for further explanation.

  • Page 98: Warranty Registration And Customer Delivery Form

    Jayco, Inc. FORM P.O. Box 460 903 South Main Street Middlebury, IN 46540 Dealer is to assure that this form is properly completed and returned to Jayco within ten (10) working days after delivery. (574) 825-0608 OWNER’S NAME DEALER’S NAME ADDRESS...

  • Page 99: Informal Dispute Resolution

    $10,000. If my claim exceeds that amount or is not specified, I will pay one-half of the fees and costs in excess of $125. I, the dealer, and Jayco will each pay their own costs and expenses in connection with the arbitration hearing. The claim will be heard by a single arbitrator, and will be held thirty (30) days after the claim is filed, unless all parties agree to a later date.

  • Page 100: Towable Transferable Limited Warranty

    If the above steps have been taken and the repairs still have not been made, the customer should contact Jayco, at P.O. Box 460, Middlebury, Indiana 46540, Attn: After Market Services.

  • Page 101: Care And Maintenance

    Jayco cannot and does not accept any responsibility in connection with any of its towable products, for additional equip- ment or accessories installed at any dealership or other place of business, or by any other party other than Jayco, Inc. In- stallation of equipment or accessories installed by any other party other than Jayco, Inc.

  • Page 102: Limited Warranty Transfer

    The warranty on your unit is transferable one time only during the first two years of ownership. This form as shown here and on the next page must be completed and sent with the $100.00 to Jayco, Attention: After Market Services. If you have questions, consult with your independent, authorized dealer for assistance.
  • Page 103 Warranty/Service TERMS AND REPRESENTATIONS By my signature(s) on the face side of this form, and in order to induce Jayco, Inc. to transfer its Limited Warranty, I represent the following: 1. That I have received and read a copy of the Jayco Limited Warranty and Owner’s Manual.

  • Page 104: Service Procedures

    CALIFORNIA LEMON LAW NOTICE: If you have determined that your vehicle has nonconformities under the California Lemon Law, you must provide written notice of the claimed defects directly to Jayco in Middlebury, Indiana at the address for warranty service, and permit Jayco to perform a final repair...

  • Page 105: Independent, Authorized Dealer

    When you purchased your Jayco RV, we trust you had a pleasant experience. We consider the network of independent, authorized Jayco dealers to be some of the best in the RV business. This group of independent contractors is an integral part of Jayco’s continued success.

  • Page 106: Manufacturer's Customer Support Directory

    Warranty/Service Manufacturer’s Customer Support Directory The following chart provides information to contact individual manufacturers of appliances/component parts that may be part of your trailer. If you have questions or concerns on component parts not listed here, contact your independent, authorized dealer for further assistance.
  • Page 107 Index Caution ABS Plastics ....72 personal injury related ..3 Air Conditioner property related ... . . 3 maintenance .
  • Page 108 50-amp service ... . 56 changes, modifications & additions . . 60 Hitch circuit breaker ... . . 56 ball size ....17 circuit breaker safety .
  • Page 109 start up....33 Security Lights ....40 system maintenance ..78 Service Procedures .
  • Page 110 Trailer Water leveling ....29 city fill connection ..32 unhitching ....28 gravity fill .
  • Page 111 SUBSEQUENT OWNER This card is to be used for the notification of transfer of ownership only. If you have submitted the paperwork to transfer warranty, please do not use this card. ATTENTION! Subsequent Owner WE NEED YOUR HELP! FEDERAL RECORD KEEPING LAWS REQUIRE THAT WE MAINTAIN A FILE OF OWNERS OF OUR PRODUCT, YOUR COOPERATION IN FILLING OUT THE CARD WILL BE APPRECIATED.
  • Page 112 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST-CLASS MAIL PERMIT NO. 21 MIDDLEBURY IN POSTAGE WILL BE PAID BY THE ADDRESSEE Jayco, Inc. P.O. Box 460 Middlebury, IN 46540-9904...

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2004 fifth-wheel travel2004 designer

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