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L540PB / HZI540PB Gas Insert
MODELS: L540PB-NG2 Natural Gas
HZI540PB-NG2 Natural Gas
WARNING:
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to
this manual. For assistance or additional information consult
an authorized installer, service agency or the gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized
installer, service agency or the gas supplier.
Tested by:
919-295a
L540PB-LP2 Propane
HZI540PB-LP2 Propane
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Owners &
Installation Manual
www.regency-fi re.com
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
11.04.13
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Table of Contents
Related Manuals for Regency L540PB
Summary of Contents for Regency L540PB
- Page 1 Owners & L540PB / HZI540PB Gas Insert Installation Manual www.regency-fi re.com MODELS: L540PB-NG2 Natural Gas L540PB-LP2 Propane HZI540PB-NG2 Natural Gas HZI540PB-LP2 Propane WARNING: FOR YOUR SAFETY Improper installation, adjustment, alteration, service or What to do if you smell gas: maintenance can cause injury or property damage. Refer to Do not try to light any appliance this manual.
- Page 2 The Regency Gas Insert Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a fi replace, at the fl ick of a switch. The models L540PB / HZI540PB of this series have been approved by Warnock Hersey for both safety and effi...
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Page 3: Table Of Contents
Low profi le faceplate ...........51 Wiring Diagrams ............24 Wiring diagram for GTMF remote ........25 Optional Wall Thermostat ...........26 WARRANTY Optional Remote Control ..........26 Optional Wall Switch ............26 Warranty ..............55 Optional Pebbles / Glass crystal Installation L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 4: Unit Dimensions
DIMENSIONS UNIT DIMENSIONS 38-11/16" (982mm) 36" (914mm) 26" (660mm) 17" (432mm) 12-1/4" 45-1/2" (1156mm) (308mm) 39-13/16" 1-1/4" (1010mm) (32mm) 31-3/8" 1" 10" (25mm) (795mm) (254mm) L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 5: Safety Label
SAFETY LABEL This is a copy of the labels that accompany each L540PB Gas Insert. We NOTE: Regency units are constantly being improved. Check the have printed a copy of the contents here for your review. label on the unit and if there is a difference, the label on the unit is the correct one. - Page 6 SAFETY LABEL This is a copy of the labels that accompany each HZI540PB Gas Insert. NOTE: Regency units are constantly being improved. Check the We have printed a copy of the contents here for your review. label on the unit and if there is a difference, the label on the unit is the correct one.
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Page 7: Requirements
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 8: Installation
IN THE SAME AREA AS THE APPLI- INSTRUCTIONS ANCE. TODDLERS, YOUNG CHILDREN AND OTHERS MAY BE SUSCEPTIBLE The L540PB / HZI540PB Gas Inserts must be TO ACCIDENTAL CONTACT BURNS. A installed in accordance with these instructions. PHYSICAL BARRIERS IS RECOMMEND-... -
Page 9: Important Message
fl ammable material should not be placed "WARNING: This fireplace has been on or near the appliance. Log Set: Ceramic fi bre, 7 per set - L540PB converted for use with a gas fi replace insert only and cannot be used for burning wood or... -
Page 10: Installation Checklist
DIMENSIONS Before installing vent system ensure that the damper plate is open and secure The minimum fi replace clearances & dimensions for the Regency gas insert to prevent the damper plate from falling down and crushing the liner. are shown in the following diagrams:... -
Page 11: Minimum Clearances To Combustibles
Min. Hearth requirements - An R value of 1.75 is required to meet the requirements of the hearth in front of this appliance. 1" of Calcium Silicate board available from Regency, part number (296-936) plus 3/8" tile or equivalent would meet this requirement. -
Page 12: Gas Connection
Periodically check that the vent is unrestricted. Masonry chimneys may take various contours which the fl exible liner will accommodate. However, keep the fl exible liner as straight as possible, avoid unnecessary bending. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 13: Flue / Vent Installation
Plate Gasket WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 14: Leveling Leg Adjustment
LEVELING LEG ADJUSTMENT The L540PB / HZI540PB inserts are equipped with 2 levelling legs that are accessible while the appliance is in its fi nal installation position. The unit can be adjusted up to 5/8" (16mm). The faceplate must not be installed to do this adjustment, if installed, remove faceplate. -
Page 15: Air Shutter Adjustment
The L540PB / HZI540PB is equipped with an air shutter that is accessible from outside the fi rebox and can be adjusted during operation. -
Page 16: High Elevation
1/8" wide fl at screwdriver. 3) Attach manometer to "IN" and/or "OUT" pressure tap(s) using a 5/16" ID hose. 4) Light the pilot and turn the valve to "ON" position. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 17: Conversion From Ng To Lp
INSTALLATION CONVERSION FROM NG TO LP L540PB/HZI540PB using SIT 820 NOVA Gas Valve THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION! WARNING 4. Unscrew the pilot orifi ce with the allen key; then replace with the LPG pilo This conversion kit shall be installed by a qualifi... - Page 18 20. Check inlet and outlet pressures. Do not over tighten the screw. 21. Check operation of fl ame control. Recommended to grip the wrench by the short side. Installer Notice: These instructions must be left with the appliance L540PB-2 / HZI540PB-2 Direct Vent Gas Insert...
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Page 19: Gt Remote Control Installation
(2 on the back and 2 on the right side located on the lower side of the fi rebox). 5. Bundle excess receiver wire using the 4th cable tie and secure to the front right of the fi rebox as shown below. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 20: Gtm Remote Control Installation
(2 on the back and 2 on the right side located on the lower side of the fi rebox). TH Wire TPTH Wire 3. Install stepper motor (installation instructions provided by SIT) - reinstall valve. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... - Page 21 13. Bundle excess receiver wire using the 4th cable tie and secure to the front right of the fi rebox as shown below. Receiver Wire 11. Install receiver onto backing plate with 2 screws and plug in receiver cord shown in Step 8. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert...
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Page 22: Gtmf Remote Control Installation
There will be a total of 4 cable ties that need to be inserted into the holes. (2 on the back and 2 on the right side located on the lower side of the fi rebox). TH Wire TPTH Wire L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... - Page 23 Note: 3 prong plugs should be left behind the faceplate after installation is completed. 12. Connect receiver wire from the wiring harness to the back side of the remote receiver as shown below Grommet L540PB-2 / HZI540PB-2 Direct Vent Gas Insert...
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Page 24: Wiring Diagrams
CAUTION: Label all wires prior to disconnection Caution: Ensure that the wires do not touch any when servicing controls. Wiring errors can hot surfaces and are away from sharp edges. cause improper and dangerous operation. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 25: Wiring Diagram For Gtmf Remote
INSTALLATION WIRING DIAGRAM FOR GTMF REMOTE Ground Neutral Live 120V AC Black White Black Black Minimum Convection Air Temp. Switch L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 26: Optional Wall Thermostat
3. Remove the battery cover from the DC Sparker. 4. Insert 1 AA battery, as illustrated below. Replace the battery cover, reinstall DC sparker and Fascia. DC sparker Replace 1- AA battery Replace battery cover. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 27: For Firebox Base
Firebox (Around Burner) Packages Unit Glass Crystals Pebbles HZI540PB 3 lbs 1-2/3 packages (5 x bags pebbles) Glass Crystals shown on Burner and Firebox Floor For Units HZI540PB DO NOT block pilot area with glass crystals L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... - Page 28 INSTALLATION CAUTION DO NOT place spa stones or volcanic stones over pilot and burner ports. No spa stones in this area. No volcanic stones in this area. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert...
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Page 29: L540Pb Log Set Installation
3) Identify Log 1 provisions on the rear left and right of burner in unit - 5) Locate the provision on the base of Log 2, place log on burner - see see below. below. Top Bracket installed NG only Log 1 provisions on burner tray L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... - Page 30 10) Locate provisions in the bottom of Log 5 (see highlighted areas) and place provisions on burner and Log 3 (see darkened areas). 8) Locate provision in the bottom of Log 4 (see highlighted areas be- low) and place provision on the burner. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert...
- Page 31 12) Ensure the lower "Y" of Log 6 is correctly placed on provision on Log 5 - see below. Log 7 provision position on Log 4 Log 7 provision position on Log 1 Final Install L540PB-2 / HZI540PB-2 Direct Vent Gas Insert...
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Page 32: Heat Exchange Return
4) Install the heat exchange return as shown. 5) Reinstall the exhaust baffl e. Screw Heat Exchanger Return Screws help to locate the Exhaust Baffle when installing in the Firebox Exhaust Baffle Heat Exchanger Return L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 33: Brick Panel Installation
fi rebox toward the rear of the fi rebox. Each side Brick Panel will sit upon a Brick Panel Retainer and the top will be held between the Exhaust Baffl e and the side of the fi rebox. L540PB Brick Panel Installation Video L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 34: Enamel Panel Installation
6) Push the fi rebox liner retainers against the panels, pushing the panels tight against the fi rebox sides. Secure the screws that hold down the Panel retainers fi rebox liner retainers (x4). 7) Reinstall burner. HZI540PB *Insulation panels not shown in this diagram L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 35: Glass Door Removal / Installation
6) Pull the bottom of the door towards you until the door is angled away from the fi rebox by about 30°. Lift the door up and over the upper door hooks. 7) To install the glass door - reverse steps. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 36: Sided Low Profi Le Faceplate Installation
Note: Faceplate may be installed after the unit is in it's fi nal position. 3) Install Low Profi le faceplate backing plate and secure to the unit with 4 Trim screws in locations shown below. Final Install L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 37: Regular Faceplate Installation
Fan Speed Wire Connection 3. Use supplied wire clip to contain excess wire to the back of the bracket. Wire clip Wire clip Power Cord wire clip Wire clip L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... - Page 38 7. Install grommet onto cord and install into bracket as shown below. Grommet Faceplate Install 8. Install bracket on the right side of the unit with 2 screws in location shown below. Right Bracket Final Install L540PB-2 / HZI540PB-2 Direct Vent Gas Insert...
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Page 39: Optional Hearth Trim Installation
2 screws on each side. Hearth Trim Clip Diagram 6–Hearth Trim Clip 5) Reinstall backing plate. Hearth Trim Diagram 3–Hearth Trim Secured to Backing Plate 6) Reinstall outer faceplate. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 40: Optional Screen Installation
Locations shown in the diagrams below. Tabs 2) Secure the screen by placing provided magnets between the back of the screen and the unit in locations shown below. 3) To remove - reverse steps. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 41: Operating Instructions
The fan will turn on as the stove comes up to operating temperature. After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 42: Normal Operating Sounds Of Gas Appliances
Pilot must be shut off during prolonged non use peri- Pour économiser le carburant, éteignez la veilleuse ods to conserve fuel. lorsque l’appareil reste longtemps inutilisé. DO NOT REMOVE THIS INSTRUCTION PLATE 919-277 L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 43: Maintenance Instructions
1 around the thermocouple, and 1 fl owing across the rear of the burner (it does not have to be touching the burner). Window Glass Door Components Glass Removal & Cleaning Video L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 44: Pilot Adjustment
NOTE: Improper positioning of logs may create carbon build-up and will alter the unit’s performance which is not covered under warranty. GLASS GASKET If the glass gasket requires replacement use glass gasket for the Flush Front (Part # 936-159). L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 45: Glass Crystal Burner Removal / Installation (Hzi540Pb)
** Do not to install glass or other media over or in front of the Pilot Provision as shown. Important: Do not to install glass or other media in this area, as this will black the path of the pilot to the burner. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 46: L540Pb Ceramic Burner Removal / Installation
Ceramic Burner and the fi rebox Bottom Flange. The Burner should be situated about ¼” (6mm) inside the front edge of the fi rebox. 3) To install - reverse Steps 2 and 1. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 47: Fan Removal / Installation
6. Reverse steps 2-1. Pins Diagram 2 3. Pull out bracket and fan, disconnect wires. Remove fan (to service or replace) from bracket by removing three (3) screws as shown below. Diagram 3 L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 48: Valve Replacement
2. Disconnect the Gas Orifi ce supply line (5) from the outlet of the Gas Valve. 6. Remove valve from bracket by removing 4 screws (9). 7. Replace valve and reverse steps to reinstall. L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... -
Page 49: Parts List
398-930 Log Set 396-112 Glass Gasket Retainer 904-691 Glass clip (ea) 910-372 Valve extension knob Hi/Lo 910-373 Valve extension knob pilot/ON/OFF 904-946 NG burner orifi ce #32 904-947 LP burner orifi ce #51 L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... - Page 50 PARTS LIST L540PB-2 / HZI540PB-2 Direct Vent Gas Insert...
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Page 51: Low Profi Le Faceplate
446-984 3 Sided Faceplate Low Profi le O.S. Black 446-985 3 Sided Faceplate Low Profi le O.S. Iron Gray Not Shown 296-950 Mantel Defl ector 296-952 Hearth Trim 2" 296-954 Hearth Trim 4" L540PB-2 / HZI540PB-2 Direct Vent Gas Insert... - Page 52 NOTES L540PB-2 / HZI540PB-2 Direct Vent Gas Insert...
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Page 53: Warranty
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect. The authorized selling dealer is responsible for all in-fi eld service work carried out on your Regency product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers. - Page 54 NOTES L540PB-2 / HZI540PB-2 Direct Vent Gas Insert...
- Page 55 NOTES L540PB-2 / HZI540PB-2 Direct Vent Gas Insert...
- Page 56 Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: __________________________________________________________ HZI540 Product Video L540 Product Video ® Regency and Regency Horizon, are trademarks of FPI Fireplace Products International Ltd. Printed in Canada © Copyright 2013, FPI Fireplace Products International Ltd. All rights reserved.
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