Hide thumbs Also See for L540E:
Table of Contents

Advertisement

L540E / HZI540E Gas Insert
MODELS: L540E-NG2 Natural Gas
HZI540E-NG2 Natural Gas
WARNING:
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to
this manual. For assistance or additional information consult
an authorized installer, service agency or the gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized
installer, service agency or the gas supplier.
Tested by:
919-252a
L540E-LP2 Propane
HZI540E-LP2 Propane
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Owners &
Installation Manual
www.regency-fire.com
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.
10/16/14

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the L540E and is the answer not in the manual?

Questions and answers

Summary of Contents for Regency L540E

  • Page 1 Owners & L540E / HZI540E Gas Insert Installation Manual www.regency-fire.com MODELS: L540E-NG2 Natural Gas L540E-LP2 Propane HZI540E-NG2 Natural Gas HZI540E-LP2 Propane WARNING: FOR YOUR SAFETY Improper installation, adjustment, alteration, service or What to do if you smell gas: maintenance can cause injury or property damage. Refer to Do not try to light any appliance this manual.
  • Page 1 Owners & L540E / HZI540E Gas Insert Installation Manual www.regency-fi re.com MODELS: L540E-NG2 Natural Gas L540E-LP2 Propane HZI540E-NG2 Natural Gas HZI540E-LP2 Propane WARNING: FOR YOUR SAFETY Improper installation, adjustment, alteration, service or What to do if you smell gas: maintenance can cause injury or property damage. Refer to Do not try to light any appliance this manual.
  • Page 2 The Regency Gas Insert Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a fireplace, at the flick of a switch. The models L540E / HZI540E of this series have been approved by Warnock Hersey for both safety and efficiency.
  • Page 2 The Regency Gas Insert Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a fi replace, at the fl ick of a switch. The models L540E / HZI540E of this series have been approved by Warnock Hersey for both safety and effi...
  • Page 3: Dimensions

    DIMENSIONS UNIT DIMENSIONS 4 " 856.58 8 " 626.91 2 " 1155.45 8 " 1011.43 8 " 798.02 8 " 8 " 715.47 257.80 L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 3: Dimensions

    DIMENSIONS UNIT DIMENSIONS 4 " 856.58 8 " 626.91 2 " 1155.45 8 " 1011.43 8 " 798.02 8 " 8 " 715.47 257.80 L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 4 DIMENSIONS 45-1/2" 1155.45 Dimensions w/4 sided Faceplate 46" 1168mm 8 " 1011mm Dimensions w/Oversized Faceplate 2 " 1155.70 2 " 495.30 4 " 349.25 Dimensions w/Full Screen Doors L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 4 DIMENSIONS 45-1/2" 1155.45 Dimensions w/4 sided Faceplate 46" 1168mm 8 " 1011mm Dimensions w/Oversized Faceplate 2 " 1155.70 2 " 495.30 4 " 349.25 Dimensions w/Full Screen Doors L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 5: Table Of Contents

    Gas Line Installation ............17 Gas Pipe Pressure Testing ..........17 PARTS LIST 885 S.I.T. Valve Description .........17 Conversion from NG to LP ........18 Proflame remote system GTMF with fan (L540E / Main Assembly ............49 HZI540E) ..............20 Low profile faceplate ...........51 Wiring diagram ............20 Optional wall thermostat installation ......21...
  • Page 5: Table Of Contents

    Minimum Fireplace Dimensions ........11 Glass Burner Removal ..........43 Minimum Clearances to combustibles ......12 Glass Burner installation..........43 Gas Connection ............13 L540E ceramic burner Removal / installation ....44 Venting.................13 Fan maintenance - with GTMF remote control ....45 Flue / vent installation ..........14 Valve replacement ............46 Leveling leg adjustment ..........15...
  • Page 6 SAFETY LABEL This is a copy of the labels that accompany each L540E Gas Insert. We NOTE: Regency units are constantly being improved. Check the have printed a copy of the contents here for your review. label on the unit and if there is a difference, the label on the unit is the correct one.
  • Page 6 SAFETY LABEL This is a copy of the labels that accompany each L540E Gas Insert. We NOTE: Regency units are constantly being improved. Check the have printed a copy of the contents here for your review. label on the unit and if there is a difference, the label on the unit is the correct one.
  • Page 7 SAFETY LABEL This is a copy of the labels that accompany each HZI540E Gas Insert. NOTE: Regency units are constantly being improved. Check the We have printed a copy of the contents here for your review. label on the unit and if there is a difference, the label on the unit is the correct one.
  • Page 7 SAFETY LABEL This is a copy of the labels that accompany each HZI540E Gas Insert. NOTE: Regency units are constantly being improved. Check the We have printed a copy of the contents here for your review. label on the unit and if there is a difference, the label on the unit is the correct one.
  • Page 8: Requirements

    (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipm ent, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 8: Requirements

    (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 9: Installation

    IN THE SAME AREA AS THE APPLI- INSTRUCTIONS ANCE. TODDLERS, YOUNG CHILDREN AND OTHERS MAY BE SUSCEPTIBLE The L540E / HZI540E Gas Inserts must be installed TO ACCIDENTAL CONTACT BURNS. A in accordance with these instructions. Carefully read PHYSICAL BARRIERS IS RECOMMEND- all the instructions in this manual first.
  • Page 9: Installation

    IN THE SAME AREA AS THE APPLI- INSTRUCTIONS ANCE. TODDLERS, YOUNG CHILDREN AND OTHERS MAY BE SUSCEPTIBLE The L540E / HZI540E Gas Inserts must be installed TO ACCIDENTAL CONTACT BURNS. A in accordance with these instructions. Carefully read PHYSICAL BARRIERS IS RECOMMEND- all the instructions in this manual fi...
  • Page 10: Important Message

    fi replace re-approved by the or other fl ammable material should not be authority having jurisdiction." Log Set: Ceramic fi bre, 7 per set - L540E placed on or near the appliance. Glass Crystals: 8 lbs of glass crystals - HZI540E...
  • Page 10: Important Message

    Log Set: Ceramic fibre, 7 per set - L540E placed on or near the appliance. BEFORE YOU START Glass Crystals: 8 lbs of glass crystals - HZI540E Emissions from burning wood or gas could Vent System: 3"...
  • Page 11: Installation Checklist

    The minimum fi replace clearances & dimensions a) Clocking the appliance to ensure the correct plate is open and secure to prevent the damper plate for the Regency gas insert are shown in the fi ring rate. from falling down and crushing the liner.
  • Page 11: Installation Checklist

    The minimum fireplace clearances & dimensions a) Clocking the appliance to ensure the correct plate is open and secure to prevent the damper plate for the Regency gas insert are shown in the firing rate. from falling down and crushing the liner.
  • Page 12: Minimum Clearances To Combustibles

    Min. Hearth requirements - An R value of 1.75 is required to meet the requirements of the hearth in front of this appliance. 1" of Calcium Silicate board available from Regency, part number (296-936) plus 3/8" tile or equivalent would meet this requirement.
  • Page 12: Minimum Clearances To Combustibles

    Min. Hearth requirements - An R value of 1.75 is required to meet the requirements of the hearth in front of this appliance. 1" of Calcium Silicate board available from Regency, part number (296-936) plus 3/8" tile or equivalent would meet this requirement.
  • Page 13: Gas Connection

    Periodically check that the vent is unrestricted. Masonry chimneys may take various contours which the fl exible liner will accommodate. However, keep the fl exible liner as straight as possible, avoid unnecessary bending. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 13: Gas Connection

    Periodically check that the vent is unrestricted. Masonry chimneys may take various contours which the flexible liner will accommodate. However, keep the flexible liner as straight as possible, avoid unnecessary bending. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 14: Flue / Vent Installation

    Plate Gasket WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 14: Flue / Vent Installation

    Connector Plate (L390E Shown) WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 15: Leveling Leg Adjustment

    LEVELING LEG ADJUSTMENT The L540E / HZI540E inserts are equipped with 4 levelling legs that are accessible while the appliance is in its fi nal installation position. The unit can be adjusted up to 5/8" (16mm). The faceplate must not be installed to do this adjustment, if installed, remove faceplate.
  • Page 15: Leveling Leg Adjustment

    LEVELING LEG ADJUSTMENT The L540E / HZI540E inserts are equipped with 4 levelling legs that are accessible while the appliance is in its final installation position. The unit can be adjusted up to 5/8" (16mm). The faceplate must not be installed to do this adjustment, if installed, remove faceplate.
  • Page 16: Air Shutter Adjustment

    The L540E / HZI540E is equipped with an air shutter that is accessible from outside the fi rebox and can be adjusted during operation.
  • Page 16: Air Shutter Adjustment

    The L540E / HZI540E is equipped with an air shutter that is accessible from outside the firebox and can be adjusted during operation.
  • Page 17: High Elevation

    6) When fi nished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" fl at screwdriver. Note: Screw should be snug, but do not over tighten. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 17: High Elevation

    6) When finished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" flat screwdriver. Note: Screw should be snug, but do not over tighten. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 18: Conversion From Ng To Lp

    INSTALLATION CONVERSION FROM NG TO LP L540E/HZI540E using SIT 885 NOVA Gas Valve THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION! WARNING This conversion kit shall be installed by a qualifi ed service agency in accordance with the manufacturer’s instructions and all applicable codes...
  • Page 18: Conversion From Ng To Lp

    INSTALLATION CONVERSION FROM NG TO LP CONVERSION FROM NG TO LP L540E/HZI540E using SIT 885 NOVA Gas Valve L540E/HZI540E using SIT 885 NOVA Gas Valve THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION!
  • Page 19 10) Remove pilot retainer clip with pliers and pull off the pilot cap to expose Installer Notice: the pilot orifi ce. These instructions must be left with the appliance Pilot retainer clip L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 19 14) See Gas Pipe Pressure Testing in manual. 15) Adjust aerations settings - see Air Shutter Adjustment section in the manual. Installer Notice: These instructions must be left with the appliance 919-255 10/16/14 L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 20: Profl Ame Remote System Gtmf With Fan

    INSTALLATION PROFLAME REMOTE SYSTEM GTMF WITH FAN (L540E / HZI540E) WIRING DIAGRAM Proflame System Configuration 886 GTMF Wire Diagram SureFire™ Switch 0.584.907 Thermostat See optional wall thermostat (Optional) installation in this manual. Ground Black Neutral Green Live Fan Thermodisc Ground...
  • Page 20: Profl Ame Remote System Gtmf With Fan

    INSTALLATION PROFLAME REMOTE SYSTEM GTMF WITH FAN (L540E / HZI540E) WIRING DIAGRAM Proflame System Configuration 886 GTMF Wire Diagram SureFire™ Switch 0.584.907 Thermostat See optional wall thermostat installation in this manual. (Optional) Ground Black Neutral Green Live Fan Thermodisc Ground...
  • Page 21: Optional Wall Thermostat Installation

    3) Connect one thermostat lead to female connector, using male spade con- nector - see pic below. When complete turn remote receiver to the ON position. Unit will now operate using the wall thermostat. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 21: Optional Wall Thermostat Installation

    3) Connect one thermostat lead to female connector, using male spade con- nector - see pic below. When complete turn remote receiver to the ON position. Unit will now operate using the wall thermostat. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 22: Glass Crystal / Stone Installation

    1-2/3 packages (5 x bags pebbles) HZI390E /HZI390PB 3 lbs 1 package (3 x bags pebbles) HZI234E 2 lbs 1 package (3 x bags pebbles) HZO42 / HZO42 (AUS) 3 lbs 1 package (3 x bags pebbles) L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 22: Glass Crystal / Stone Installation

    Firebox (Around Burner) Packages Unit Glass Crystals Pebbles HZI540EB 3 lbs 1-2/3 packages (5 x bags pebbles) Glass Crystals shown on Burner and Firebox Floor For Units HZI540PB DO NOT block pilot area with glass crystals L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 23 Natural River Pebbles shown surrounding the a Horizon Burner Glass Crystals shown surrounding the Burner Glass Crystals shown on Burner and Firebox Floor For Units HZI390E, HZI540E DO NOT block pilot area with glass crystals L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 23 HZI540EB ADDENDUM INSTALLATION CAUTION DO NOT place spa stones or volcanic stones over pilot and burner ports. No spa stones in this area. No volcanic stones in this area. 09/28/11 L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 24 INSTALLATION CAUTION DO NOT place spa stones or volcanic stones over pilot and burner ports. No spa stones in this area. No volcanic stones in this area. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 24 Sweep glass aside (if already installed) to install Rear Log Bracket, clip the front edge of the rear bracket on to rear of the burner as shown below. 9-1/4" Position Log 2 Rear Log Bracket L540E-2 / HZI540E-2 Direct Vent Gas Insert 919-350 03/04/14...
  • Page 25: L540E Log Set Installation

    3) Identify Log 1 provisions on the rear left and right of burner in unit - 5) Locate the provision on the base of Log 2, place log on burner - see see below. below. Top Bracket installed NG only Log 1 provisions on burner tray L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 25: L540E Log Set Installation

    12. Adjust aeration setting to fully open (manual for detailed instruc- 390 Pin Landing tions) Note: Logs to be installed in NG units only. Line up pin locator and pin, Logs 5,4 919-350 03/04/14 L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 26 10) Locate provisions in the bottom of Log 5 (see highlighted areas) and place provisions on burner and Log 3 (see darkened areas). 8) Locate provision in the bottom of Log 4 (see highlighted areas be- low) and place provision on the burner. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 26 3) Identify Log 1 provisions on the rear left and right of burner in unit - 5) Locate the provision on the base of Log 2, place log on burner - see see below. below. Top Bracket installed NG only Log 1 provisions on burner tray L540E-2 / HZI540E-2 Direct Vent Gas Insert 06/26/13 919-064b...
  • Page 27 12) Ensure the lower "Y" of Log 6 is correctly placed on provision on Log 5 - see below. Log 7 provision position on Log 4 Log 7 provision position on Log 1 Final Install L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 27 Log 3 (see darkened areas). 8) Locate provision in the bottom of Log 4 (see highlighted areas be- low) and place provision on the burner. 919-064b 06/26/13 L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 28: Standing Pilot And Heat Exchange Return

    INSTALLATION STANDING PILOT AND HEAT EXCHANGE RETURN The L540E / HZI540E use a heat exchanger and effi cient combustion INSTALLING THE HEAT EXCHANGER RETURN technology to provide extreme heating effi ciencies. The more effi cient an ap- pliance becomes, the lower the fl ue gas temperatures becomes.
  • Page 28: Standing Pilot And Heat Exchange Return

    12) Ensure the lower "Y" of Log 6 is correctly placed on provision on Log 5 - see below. Log 7 provision position on Log 4 Log 7 provision position on Log 1 Final Install 06/26/13 919-064b L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 29: Brick Panel Installation

    8) Snug the Firebox Liner Retainers up against the Firebox Liner Left & Right. Using a screw driver, secure the screws that hold down each retainer. 9) Reinstall burner - see ceramic burner installation section in manual. L540E Brick Panel Installation Video L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 29: Brick Panel Installation

    INSTALLATION STANDING PILOT AND HEAT EXCHANGE RETURN The L540E / HZI540E use a heat exchanger and efficient combustion INSTALLING THE HEAT EXCHANGER RETURN technology to provide extreme heating efficiencies. The more efficient an ap- pliance becomes, the lower the flue gas temperatures becomes.
  • Page 30: Enamel Panel Installation

    5) Push the fi rebox liner retainers against the panels, pushing the panels tight against the fi rebox sides. Secure the screws that hold down the fi rebox liner retainers (x4). 6) Reinstall burner. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 30: Enamel Panel Installation

    fi rebox toward the rear of the fi rebox. Each side Firebox Liner will sit upon a Firebox Liner Retainer and the top will be held between the Exhaust Baffl e and the side of the fi rebox. L540E Brick Panel Installation Video 11/18/13 919-132a L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 31: Glass Door Removal / Installation

    6) Pull the bottom of the door towards you until the door is angled away from the fi rebox by about 30°. Lift the door up and over the upper door hooks. 7) To install the glass door - reverse steps. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 31: Glass Door Removal / Installation

    fi t between the fi rebox liner rear and the fi rebox. You may have to push the liner against the fi rebox as you push it rearward. Panel retainers HZI540PB *Insulation panels not shown in this diagram L540E-2 / HZI540E-2 Direct Vent Gas Insert 919-025a 08/20/13...
  • Page 32: Sided Low Profi Le Faceplate Installation

    Note: Faceplate may be installed after the unit is in it's fi nal position. 3) Install Low Profi le faceplate backing plate and secure to the unit with 4 Trim screws in locations shown below. Final Install L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 32: Sided Low Profi Le Faceplate Installation

    6) Pull the bottom of the door towards you until the door is angled away from the firebox by about 30°. Lift the door up and over the upper door hooks. 7) To install the glass door - reverse steps. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 33: Sided Low Profi Le Faceplate Installation

    Note: Faceplate may be installed after the unit is in it's fi nal position. Trim 3) Install Low Profi le faceplate backing plate and secure to the unit with 4 screws in locations shown below. Final Install L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 33: Sided Low Profi Le Faceplate Installation

    INSTALLATION L390E / HZI390E / L540E / HZI540E 3 SIDED LOW PROFILE FACEPLATE INSTALLATION 3 SIDED LOW PROFILE FACEPLATE INSTALLATION Note: A mantel defl ector may be installed to reduce the minimum mantel height. 4) Install front faceplate and secure to the unit with 4 screws in locations Refer to minimum clearances in the installation manual.
  • Page 34: Oversize Faceplate Installation

    1. Install Low Profi le faceplate backing plate and secure to the unit with 4 screws in locations shown below. Trim 2. Install front faceplate and secure to the unit with 4 screws in locations shown below. Final Install L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 34: Oversize Faceplate Installation

    Note: Faceplate may be installed after the unit is in it's fi nal position. Trim 3) Install Low Profi le faceplate backing plate and secure to the unit with 4 screws in locations shown below. Final Install L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 35: Regular Faceplate Installation

    . The tabs should be fl ush with the underside of the top lip of the back plate. Top of backing plate 3. Secure the regular faceplate to the unit by securing with 4 screws in locations shown below. Final Install L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 35: Regular Faceplate Installation

    L390E / HZI390E / L540E / HZI540E INSTALLATION OVERSIZE FACEPLATE INSTALLATION OVERSIZE FACEPLATE INSTALLATION 3. Install lower trim piece oriented as shown below. Note: Faceplate may be installed after the unit is in it's fi nal position. 1. Install Low Profi le faceplate backing plate and secure to the unit with 4 screws in locations shown below.
  • Page 36: Optional Hearth Trim Installation

    Hearth Trim is an option that can be used to fi nish off the installation when the bottom of the fi replace is higher than the hearth or to raise the fi replace. ** If no screw holes are present. 1) For units L390E/HZI390E/L540E/HZI540E–remove 4 screws in locations shown below to remove outer faceplate.
  • Page 36: Optional Hearth Trim Installation

    L390E / HZI390E / L540E / HZI540E INSTALLATION REGULAR FACEPLATE INSTALLATION REGULAR FACEPLATE INSTALLATION Note: A mantel defl ector may be installed to reduce the minimum mantel height. 4. Install lower trim piece oriented as shown below. Refer to minimum clearances in the installation manual.
  • Page 37: Optional Screen Installation

    Locations shown in the diagrams below. Tabs 2) Secure the screen by placing provided magnets between the back of the screen and the unit in locations shown below. 3) To remove - reverse steps. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 37: Optional Screen Installation

    Hearth Trim is an option that can be used to fi nish off the installation when the bottom of the fi replace is higher than the hearth or to raise the fi replace. ** If no screw holes are present. 1) For units L390E/HZI390E/L540E/HZI540E–remove 4 screws in locations shown below to remove outer faceplate.
  • Page 38: Optional Full Screen Door Installation

    . The tabs should be fl ush with the underside of the top lip of the back plate. Top of backing plate 3) Install the optional full screen to the unit by securing with 4 screws in Bracket Clip locations shown below. Final Install L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 38: Optional Full Screen Door Installation

    Locations shown in the diagrams below. Tabs 2) Secure the screen by placing provided magnets between the back of the screen and the unit in locations shown below. 3) To remove - reverse steps. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 39: Operating Instructions

    3) Turn the gas control knob to the "OFF" position to turn off the pilot. to operating temperature. After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 39: Operating Instructions

    . The tabs should be fl ush with the underside of the top lip of the back plate. Top of backing plate 3) Install the optional full screen to the unit by securing with 4 screws in Bracket Clip locations shown below. Final Install L540E-2 / HZI540E-2 Direct Vent Gas Insert 919-077a 09/26/11...
  • Page 40: Normal Operating Sounds Of Gas Appliances

    Appuyez sur le bouton ON / OFF Si le service est effectuée, vous devez débrancher l'appareil, du bloc-piles, voir le manuel d'instruction pour plus de détails. DO NOT REMOVE THIS INSTRUCTION PLATE 918-628c L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 40: Normal Operating Sounds Of Gas Appliances

    The fan will turn on as the stove comes up to operating temperature. After the unit has been to turn off the pilot. turned off and the unit cooled to below a useful heat output range the fan will shut off automatically. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 41: Maintenance Instructions

    1 around the thermocouple, and 1 fl owing across the rear of the burner (it does not have to be touching the burner). Window Glass Door Components Glass Removal & Cleaning Video L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 41: Maintenance Instructions

    Appuyez sur le bouton ON / OFF Si le service est effectuée, vous devez débrancher l'appareil, du bloc-piles, voir le manuel d'instruction pour plus de détails. DO NOT REMOVE THIS INSTRUCTION PLATE 918-628b L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 42: Pilot Adjustment

    NOTE: Improper positioning of logs may create carbon build-up and will alter the unit’s performance which is not covered under warranty. GLASS GASKET If the glass gasket requires replacement use glass gasket for the Flush Front (Part # 936-159). L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 42: Pilot Adjustment

    1 around the thermocouple, and 1 flowing across the rear of the burner (it does not have to be touching the burner). Window Glass Door Components Glass Removal & Cleaning Video L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 43: Glass Crystal Burner Removal / Installation

    ** Do not to install glass or other media over or in front of the Pilot Provision as shown. Important: Do not to install glass or other media in this area, as this will black the path of the pilot to the burner. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 43: Glass Crystal Burner Removal / Installation

    NOTE: Improper positioning of logs may create carbon build-up and will alter the unit’s performance which is not covered under warranty. GLASS GASKET If the glass gasket requires replacement use glass gasket for the Flush Front (Part # 936-159). L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 44: L540E Ceramic Burner Removal / Installation

    Ceramic Burner and the fi rebox Bottom Flange. The Burner should be situated about ¼” (6mm) inside the front edge of the fi rebox. 3) To install - reverse Steps 2 and 1. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 44: L540E Ceramic Burner Removal / Installation

    ** Do not to install glass or other media over or in front of the Pilot Provision as shown. Important: Do not to install glass or other media in this area, as this will black the path of the pilot to the burner. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 45: Fan Maintenance - With Gtmf Remote Control

    Do not cut or remove the grounding prong from this plug. Strain Relief Power Cord Fan Controller Wire Retainer Fan Wire Harness Fan Terminals Ground Wire Fan Mounting Bracket Diagram 2 L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 45: Fan Maintenance - With Gtmf Remote Control

    Left and Right. There will be a small gap between the Ceramic Burner and the firebox Bottom Flange. The Burner should be situated about ¼” (6mm) inside the front edge of the firebox. 3) To install - reverse Steps 2 and 1. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 46: Valve Replacement

    3) Disconnect the Pressure Regulator cable. 7) Remove both Screws that secure the Gas Valve Mounting brackets, both sides. Pressure regulator cable 4) Disconnect the Gas Orifi ce supply line from the outlet of the Gas Valve. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 46: Valve Replacement

    Do not cut or remove the grounding prong from this plug. Strain Relief Power Cord Fan Controller Wire Retainer Fan Wire Harness Fan Terminals Ground Wire Fan Mounting Bracket Diagram 2 L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 47 15) Reconnect the gas and electrical supply to the unit. Once the unit has be re-fi red, use a soapy water mixture to check all fi ttings and gas sup- ply lines for gas leaks. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 47 3) Disconnect the Pressure Regulator cable. 7) Remove both Screws that secure the Gas Valve Mounting brackets, both sides. Pressure regulator cable 4) Disconnect the Gas Orifice supply line from the outlet of the Gas Valve. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 48: Parts List

    911-030 Fan Control Module 904-691 Glass Clip (ea) 296-936 Non combustible board (hearth) 396-030F Bulk head clamp 396-029 Gasket Bulk Hd (Side Firebox Pilot Line) 910-572 Receiver GTM SIT W/ Batt &Cover 0.584.521 L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 48: Parts List

    15) Reconnect the gas and electrical supply to the unit. Once the unit has be re-fired, use a soapy water mixture to check all fittings and gas sup- ply lines for gas leaks. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 49 PARTS LIST L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 49 911-030 Fan Control Module 904-691 Glass Clip (ea) 296-936 Non combustible board (hearth) 396-030F Bulk head clamp 396-029 Gasket Bulk Hd (Side Firebox Pilot Line) 910-572 Receiver GTM SIT W/ Batt &Cover 0.584.521 L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 50: Low Profi Le Faceplate

    297-928 3 Sided Faceplate Low Profi le Custom 297-926 Faceplate 4-Sided Low Profi le Custom 296-940 Full Screen Door Not Shown 296-950 Mantel Defl ector 296-952 Hearth Trim 2" 296-954 Hearth Trim 4" L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 50: Low Profi Le Faceplate

    PARTS LIST L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 51: Warranty

    It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect. The authorized selling dealer is responsible for all in-fi eld service work carried out on your Regency product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers.
  • Page 51: Warranty

    3 Sided Faceplate Low Profile Iron Gray 297-928 3 Sided Faceplate Low Profile Custom 297-926 Faceplate 4-Sided Low Profile Custom 296-940 Full Screen Door Not Shown 296-950 Mantel Deflector 296-952 Hearth Trim 2" 296-954 Hearth Trim 4" L540E-2 / HZI540E-2 Direct Vent Gas Insert...
  • Page 52 Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: __________________________________________________________ HZI540 Product Video L540E Product Video ® Regency and Regency Horizon, are trademarks of FPI Fireplace Products International Ltd. Printed in Canada © Copyright 2013, FPI Fireplace Products International Ltd. All rights reserved.
  • Page 52 NOTES L540E-2 / HZI540E-2 Direct Vent Gas Insert...

Table of Contents

Save PDF