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Makita 9564CR Technical Information page 4

Angle grinders 115mm (4-1/2"), 125mm (5"), 150mm (6")
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[3] DISASSEMBLY/ASSEMBLY
[3]-1. Armature, Small Spiral Bevel Gear on Armature shaft (cont.)
DISASSEMBLING
(4) Armature's Commutator end can be disassembled as illustrated in Fig. 6.
Fig. 6
Remove three tabs of Self lock 6 from
Armature shaft with tweezers, and
separate Self lock 6 from Armature.
Self lock 6
Tweezers
Remove Magnet sleeve, Wave washer 6
and Labyrinth rubber ring 22 .
ASSEMBLING
Take the disassembling step in reverse.
Note: 1. Lock spring 12 has to be replaced with the fresh one when Small spiral bevel gear is replaced.
2. Pay attention to the direction of Wave washer 6. Refer to Figs. 7F and 7R.
3. Be sure to set Flat washers in place. (Fig. 8)
4. Assemble Gear housing complete and Gear housing cover as illustrated in Fig. 9 so that Switch knob can be
slid by right hand thumb.
Fig. 7F
Wrong
Wave washer 6 can not press
Magnet sleeve toward Self
lock 6 to stabilize Magnet sleeve.
Fig. 8
Flat washer 6
Flat washer 12 (small)
M6 Hex. nut
(for 9564CR,
9564CVR,
9565CR and
9565CVR)
Note: Instead of M6 Hex. nut,
Retaining ring S-6 is used
for securing the compoments
of 9566CR and 9566CVR.
Magnet
sleeve
Wave
washer 6
Labyrinth
rubber
ring 22
Fig. 7R
Return tabs of Self lock 6 to
be flat before assembling.
Self lock 6
Magnet sleve
Wave washer 6
Flat wasehr 12 (large)
1R269
Ball
bearing
627DDW
Remove Ball bearing
627DDW with 1R269.
Correct
Press down Self lock 6 until
Wave washer 6 becomes flat.
Fig. 9
Gear housing
complete
Spindle
Flat
washer 7
Switch knob
P 4/ 9
Flat
washer 7
Insulation
washer
Remove Flat washer 7
and Insulation washer.
Magnet sleeve is
stabilized between
Self lock 6 and
Wave washer 6
by the reaction of
Wave washer 6.
Gear housing
cover
Right
hand
thumb

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