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Encore 1102771A Customer Product Manual

Mobile powder spray system with feed hopper
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Encore
r
Mobile Powder Spray
System with Feed Hopper
Customer Product Manual
Part 1102771A
Issued 6/10
For parts and technical support, call the
Finishing Customer Support Center at (800) 433-9319.
This document is subject to change without notice.
Check http://emanuals.nordson.com/finishing for the latest version.
FM
C
US
APPROVED
NORDSON CORPORATION  AMHERST, OHIO  USA

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  • Page 1 Encore Mobile Powder Spray System with Feed Hopper Customer Product Manual Part 1102771A Issued 6/10 For parts and technical support, call the Finishing Customer Support Center at (800) 433-9319. This document is subject to change without notice. Check http://emanuals.nordson.com/finishing for the latest version.
  • Page 2 Address all correspondence to: Nordson Corporation Trademarks Attn: Customer Service 555 Jackson Street Encore, iFlow, Nordson, and the Nordson logo are registered trademarks Amherst, OH 44001 of Nordson Corporation. Part 1102771A E 2010 Nordson Corporation...

  • Page 3: Table Of Contents

    ........2-12 Part 1102771A E 2010 Nordson Corporation...
  • Page 4 ....... . . 4-12 Part 1102771A E 2010 Nordson Corporation...
  • Page 5 ........6-14 Part 1102771A E 2010 Nordson Corporation...
  • Page 6 Table of Contents Part 1102771A E 2010 Nordson Corporation...

  • Page 7: Safety

    Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. All phases of equipment installation must comply with all federal, state, and local codes. Part 1102771A E 2010 Nordson Corporation...

  • Page 8: Personal Safety

    Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Part 1102771A E 2010 Nordson Corporation...

  • Page 9: Grounding

    Disconnect and lock out electrical power. Close pneumatic shutoff valves and relieve pressures. Identify the reason for the malfunction and correct it before restarting the equipment. Disposal Dispose of equipment and materials used in operation and servicing according to local codes. Part 1102771A E 2010 Nordson Corporation...
  • Page 10 Safety Part 1102771A E 2010 Nordson Corporation...

  • Page 11: System Setup

    Section 2 System Setup Introduction See Figure 2-1. The Encore Mobile Powder Spray System is a complete manual powder spray system mounted on a sturdy four-wheel cart. The system includes a manual spray gun, two-piece controller, powder pump and pick-up tube, 25- or 50-lb (11.3- or 22.7-kg) powder feed hopper, and all powder and air tubing required for operation.

  • Page 12: Specifications

    Input Air: 6.0--7.6 bar (87--110 psi), <5 particulates, dew point <10 _C (50 _F) Max Relative Humidity: 95% non-Condensing Ambient Temperature Rating (Encore System): +15 to +40 _C (59--104 _F) Hazardous Location Rating for Applicator: Zone 21 or Class II, Division 1...

  • Page 13: System Connections

    Figure 2-2 Encore Manual Powder System Block Diagram Controller Connections The Encore Spray Gun Controller is a two piece unit, consisting of a interface module and a power unit, connected by a network/power interconnect cable. The power unit houses a 24Vdc power supply, circuit board, and iFlowr air control manifold.
  • Page 14 (Manual System) or Auxiliary VBF Power (Cap if not used) Fluidizing Air INTERFACE MODULE Check Valve (8 mm, reduced to 6-mm) Ground Network/Power Interconnect Cable Gun Cable (to Gun) Figure 2-3 Encore Gun Controller Connections Part 1102771A E 2010 Nordson Corporation...

  • Page 15: Hopper Installation

    This prevents the very fine powder particles in the vented fluidizing air from contaminating the spray room. Vent Hose Vent Stack Ground Ground Stud Plug/Socket Fluidizing Air Fitting Reducer Hopper Ground Fluidizing Fluidizing Cable Tubing Figure 2-4 Hopper Installation Part 1102771A E 2010 Nordson Corporation...

  • Page 16: Pump Installation

    Do not replace these O-rings with non-conductive O-rings. The system is shipped with pump adapter for the Encore pump. The hopper is shipped with a pump adapter used for other types of pumps. To mount the pump on the hopper: 1.

  • Page 17: Pump Connections

    Pump Connections NOTE: The pump is equipped with quick-connect couplings that allow you to quickly disconnect the air tubing when cleaning or repairing the pump. Pull back on the knurled coupling rings to disconnect them. Part 1102771A E 2010 Nordson Corporation...

  • Page 18: Spray Gun Connections

    3. Thread the cable nut onto the receptacle and tighten the nut securely. Gun Cable Net Cable (To Power Unit) Figure 2-7 Connecting the Gun Cable to the Controller Interface Module Part 1102771A E 2010 Nordson Corporation...

  • Page 19: Spray Gun Air Tubing Connections

    5. Connect the 6-mm black purge air tubing to the purge air quick-disconnect fitting. 4-mm Clear Electrode Air Wash Tubing 6-mm Black Purge Air Tubing Figure 2-9 Connecting Purge and Air Wash Tubing to the Controller Part 1102771A E 2010 Nordson Corporation...

  • Page 20: Spray Gun Powder Tubing Connection

    Figure 2-10 Connecting the Powder Tubing to the Spray Gun Bundling Tubing and Cable Use the sections of black spiral wrap supplied with the system to bundle together the spray gun cable, air tubing, and powder feed tubing. Part 1102771A E 2010 Nordson Corporation...

  • Page 21: System Air And Electrical Connections

    The air must be clean and dry. A refrigerant or desiccant-type air drier and air filter/separators are recommended. 10-mm Air Tubing Air Filter Regulator Figure 2-11 System Air Supply Connection Part 1102771A E 2010 Nordson Corporation...

  • Page 22: Electrical Connections

    GND (ground) System Ground See Figure 2-12. Use the ground cable attached to the lower ground stud on the cart to ground the system to a true earth ground. Figure 2-12 System Ground Connection Part 1102771A E 2010 Nordson Corporation...

  • Page 23: Operation

    European Union, ATEX, Special Conditions for Safe Use 1. The Encore Manual Applicator shall only be used with associated Encore Interface Control Unit and Encore Controller Power Unit. 2. Equipment may only be used in areas of low impact risk.

  • Page 24: Factory Set Presets

    Max kV, 150 g/min (20 lb/hr) Max kV, 300 g/min (40 lb/hr) Select Charge 3 (deep recess), 150 g/min (20 lb/hr) 100* * Select Charge Mode settings are factory set and cannot be changed. Part 1102771A E 2010 Nordson Corporation...

  • Page 25: Spray Gun Operation

    Purging the Gun 1. See Figure 3-2. Point the gun into the booth and release the main trigger. 2. Press the Purge button. The purge will continue as long as the purge button is pressed. Part 1102771A E 2010 Nordson Corporation...

  • Page 26: Standby Button

    1. Purge the spray gun and press the standby button to turn off the interface and prevent accidental gun triggering. 2. Unscrew the nozzle nut counterclockwise. 3. Pull the flat spray nozzle off the electrode assembly. Part 1102771A E 2010 Nordson Corporation...

  • Page 27: Changing Deflectors Or Conical Nozzles

    6. Screw the nozzle nut onto the gun body clockwise until finger-tight. 7. Install a new deflector on the electrode assembly. Do not bend the electrode wire. Electrode Holder Electrode Assembly Deflector Nozzle Nozzle Nut Figure 3-5 Changing a Conical Nozzle Part 1102771A E 2010 Nordson Corporation...

  • Page 28: Installing The Optional Pattern Adjuster Kit

    4. If shutting down for the night or a longer period of time, move the power unit switch to the OFF position to shut off system power. 5. Perform the Daily Maintenance procedures on page 3-7. Part 1102771A E 2010 Nordson Corporation...

  • Page 29: Maintenance

    2. Disassemble the pump and clean all parts using low-pressure compressed air. 3. Replace any worn or damaged parts. Refer to the Encore Powder Pump manual for instructions and spare parts. Controller Blow off the cart and controller with a blow gun. Wipe powder off the controller with a (Daily) clean cloth.

  • Page 30: Using The Controller Interface

    Use the Rotary Knob to change the selected setpoint: clockwise to increase, counter-clockwise to decrease. The setpoints reset to the minimum if increased past their maximum. Selecting a Setpoint to Change Changing a Selected Setpoint Figure 3-8 Selecting and Changing Setpoints Part 1102771A E 2010 Nordson Corporation...

  • Page 31: Help Codes

    The Help icon lights if the maintenance timer is set and runs out. To reset the maintenance timer, press the View button. The Timer icon lights when the maintenance hours are displayed. While they are displayed, press the Enter button. Figure 3-10 Displaying Maintenance Hours Part 1102771A E 2010 Nordson Corporation...

  • Page 32: Preset Setup

    Mode 3 Figure 3-12 Select Charge Mode NOTE: If the operator tries to adjust kV or A values while a Select Charge mode is selected, the controller will switch to Custom or Classic mode. Part 1102771A E 2010 Nordson Corporation...

  • Page 33: Custom Mode

    Use the Standard mode to set kV. In Standard mode you cannot set A. 1. To set the kV setpoint, press the KV button. The button LED lights to show that kV is selected. Part 1102771A E 2010 Nordson Corporation...

  • Page 34: Classic Afc Mode

    Refer to Controller Configuration on page 3-17. When the gun is not triggered the A setpoint is displayed. AFC Mode -- A Setpoint AFC Mode -- Gun Triggered Figure 3-15 AFC Mode -- Setpoint and Gun Triggered Displays Part 1102771A E 2010 Nordson Corporation...

  • Page 35: Powder Flow Settings

    The tables show that as you increase Total Flow powder velocity increases while the maximum Flow Air % remains the same. Conversely, for a given Total Flow setting, each increase in Flow Air % increases powder flow. Part 1102771A E 2010 Nordson Corporation...

  • Page 36: Setting Smart Flow Setpoints

    When the spray gun is triggered the displays show actual flows. Flow Air % Total Flow Air in M /HR or SCFM Figure 3-18 Smart Flow Mode -- Flow Air % or Total Flow  Part 1102771A E 2010 Nordson Corporation...

  • Page 37: Smart Flow Settings -- Metric Units

    6.37 6.79 7.22 7.64 8.07 8.49 8.92 9.34 9.77 10.19 5.95 6.80 7.22 7.65 8.07 8.50 8.92 9.35 9.77 10.20 0.85 1.27 1.70 2.12 2.55 2.97 3.40 3.82 4.25 4.67 5.10 5.52 5.95 Flow Part 1102771A E 2010 Nordson Corporation...

  • Page 38: Smart Flow Settings -- English Units

    4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 3.50 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 SCFM Flow Part 1102771A E 2010 Nordson Corporation...

  • Page 39: Classic Flow Mode Settings

    When the function is selected the function value blinks. To change the function value, rotate the knob. Press the Enter button to save the change and exit the value, so that rotating the knob now scrolls through the function numbers. Part 1102771A E 2010 Nordson Corporation...

  • Page 40: Vibratory Box Feeder On Continuously

    2. Set custom function F01 to F01--01 (Box Feeder). 3. Set F06 to F06--On. The default setting is F06--30. To set it to On, rotate the knob counterclockwise to decrement the numbers past 0 to Part 1102771A E 2010 Nordson Corporation...

  • Page 41: Saving And Loading Preset And Function Settings

    If the function is set to F17--01, then only the current settings on the interface are used, as if there are no presets. Part 1102771A E 2010 Nordson Corporation...
  • Page 42 3-20 Operation Part 1102771A E 2010 Nordson Corporation...

  • Page 43: Troubleshooting

    To clear the help codes, press the Help button, then scroll through them until CLr is displayed, then press the Enter button. The Help icon will stay lit until the controller clears the codes. Part 1102771A E 2010 Nordson Corporation...

  • Page 44: Help Code Troubleshooting Chart

    Refer to the controller wiring diagrams in this section. Check the wiring harness connection to J7 and the proportional valve solenoid. Check the solenoid operation. Replace the valve if the solenoid is not working. Continued.. Part 1102771A E 2010 Nordson Corporation...
  • Page 45 If the fault reoccurs, check for a bad trigger switch. EEPROM Data Version Software version has been changed. This code will appear Changed after a software update. Clear the fault. It should not reappear. Continued.. Part 1102771A E 2010 Nordson Corporation...
  • Page 46 0 with the gun triggered on and close to a part, check the gun cable or the gun power supply. When the gun is triggered on and kV is set >0, the A display should always read >0. Part 1102771A E 2010 Nordson Corporation...

  • Page 47: General Troubleshooting Chart

    Remove powder path if necessary and clean it. Electrode air wash flow too high Adjust the needle valve at the power unit to decrease the electrode air wash flow. Continued... Part 1102771A E 2010 Nordson Corporation...
  • Page 48 Perform the Gun Cable Continuity Test on page 4-11. NOTE: It may be possible to use the settings trigger as the main trigger until repairs are made. Set Function F08 to F08--05. Refer to page 3-17. Continued... Part 1102771A E 2010 Nordson Corporation...
  • Page 49 Check powder inlet tube, elbow, and electrode support for impact fusion or debris. Clean as necessary with compressed air. Flow and atomizing air tubing Check flow and atomizing air tubing reversed routing and correct if incorrect. Continued... Part 1102771A E 2010 Nordson Corporation...
  • Page 50 17. Gun flow % does not Total air set to zero If the total air is set to zero the flow increment, always 0 percent cannot be adjusted. Change the total flow to a non-zero number. Part 1102771A E 2010 Nordson Corporation...

  • Page 51: Re-Zero Procedure

    5. Press the Enter button. The controller will re-zero the flow and atomizing air and reset the function display to F10--00. 6. Remove the plugs from the flow and atomizing air output fittings and reconnect the air tubing. Part 1102771A E 2010 Nordson Corporation...

  • Page 52: Spray Gun Power Supply Resistance Test

    The resistance should be 19--21 megohms. If the resistance is out of this range replace the electrode assembly. 19- -21 Megohms Figure 4-3 Electrode Assembly Resistance Test Part 1102771A E 2010 Nordson Corporation...

  • Page 53: Gun Cable Continuity Test

    CAN + WHITE J1--2 P1--2 BLACK J1--3 P1--3 2 CAN + J1--4 P1--4 4 V+ 4 V+ BARE SHIELD/DRAIN 2 CAN + J1--5 P1--5 3 V-- 3 V-- Figure 4-5 Controller Interconnect Cable Wiring Part 1102771A E 2010 Nordson Corporation...

  • Page 54: System Wiring Diagrams

    (BLACK) DC COM (RED) +24VDC (RED) +24VDC 3 (WHITE) DC COM (GREEN) 4 (GREEN) +24VDC 5 (GRAY) DRAIN 1 (RED) CAN-- 2 (BLACK) CAN+ (GREEN W/YELLOW) (GREEN W/YELLOW) Figure 4-6 Power Unit Wiring Diagram Part 1102771A E 2010 Nordson Corporation...
  • Page 55 5 (YELLOW) FEEDBACK (WHITE) CAN+ (GREEN) CHASSIS (BLUE) CAN-- (BLACK) DC COM 3 (BLACK) DC COM 4 (WHITE) CAN+ 5 (BLUE) CAN-- 1 (GREEN) CHASSIS 2 (RED) +24VDC Figure 4-7 Controller Interface Wiring Diagram Part 1102771A E 2010 Nordson Corporation...
  • Page 56 4-14 Troubleshooting Part 1102771A E 2010 Nordson Corporation...

  • Page 57: Repair

    Figure 5-1. 3. Align the trigger switch header with the display module receptacle and push on the header to connect it. Apply even pressure on the header to seal it tightly against the display module. Part 1102771A E 2010 Nordson Corporation...
  • Page 58 (new switch) Display Module and Cable J3 Connectors Adhesive Switch Support Pad Header Figure 5-1 Display Module Replacement 9. Display module 11. Bezel A. Ground wire connector 10. Hook 12. M3 x 35 screws Part 1102771A E 2010 Nordson Corporation...

  • Page 59: Power Supply Replacement

    5. Gently fold the trigger switch ribbon cable and gun cable/display cable and tuck them back into the gun. 6. Reinstall the display module and hook. Align Ribs and Grooves Figure 5-2 Power Supply Replacement 6. Power supply 8. Bulkhead Part 1102771A E 2010 Nordson Corporation...

  • Page 60: Trigger Switch, Gun Cable, And Handle Replacement

    27. Ground pad 7. Gasket 16. Settings trigger 27A. M3 lockwasher 8. Bulkhead 17. Main trigger 27B. M3 x 6 screw 9. Display module 18. Trigger actuator 28. Cable (6 meter) 19. Retaining ring (cable) Part 1102771A E 2010 Nordson Corporation...

  • Page 61: Gun Disassembly

    6. See Figure 5-5. Grasp the handle in one hand and the gun body in the other. Press the thumbs of each hand together while pulling in opposite directions to separate the gun body from the handle. Figure 5-5 Separating Handle and Gun Body Part 1102771A E 2010 Nordson Corporation...
  • Page 62 (27). 13. See Figure 5-9. Separate the right and left handles (25, 26). 14. Remove the main trigger, settings trigger, and trigger actuator (16, 17, 18) from the right handle half. Part 1102771A E 2010 Nordson Corporation...
  • Page 63 Completing Gun Disassembly 15. Trigger switch 19. Retaining ring 26. Left handle 16. Settings trigger 22. Handle base 27. Ground pad 17. Main trigger 23. Inlet tube 28. Gun cable 18. Actuator 25. Right handle Part 1102771A E 2010 Nordson Corporation...

  • Page 64: Gun Re-Assembly

    Gusset Pivot Pin Tabs Bottom Flat Figure 5-10 Trigger Switch and Trigger Mounting 15. Trigger switch 18. Actuator 16. Settings trigger 25. Right handle half 17. Main trigger Part 1102771A E 2010 Nordson Corporation...
  • Page 65 (27) with the lockwasher and screw (27A, 27B). 9. See Figure 5-12. Hook the ground pad (27) behind the locator tabs on the rear of the handles and rotate the ground pad into position against the handle assembly. Part 1102771A E 2010 Nordson Corporation...
  • Page 66 15. Route the trigger switch header and gun cable connectors through the bottom opening in the bulkhead. Power Supply Connector Cable Connectors Trigger Switch Header Bulkhead Locator Tabs Figure 5-13 Assembling Bulkhead and Routing Cables Part 1102771A E 2010 Nordson Corporation...
  • Page 67 23. See Figure 5-3. Install the electrode assembly into the front of the gun body. Make sure the electrode is not bent or broken. 24. Install the nozzle on the electrode assembly, making sure the keys in the electrode assembly slide into the slots on the nozzle. Part 1102771A E 2010 Nordson Corporation...

  • Page 68: Interface Module Repair

    Refer to Section 6, Parts for repair kits. External Enclosure Ground Internal Enclosure Ground Connect to 2A, J6 Figure 5-15 Interface Module Assembly 1. Bezel 2A. Main Control Board 2C. Keypad Panel 2. Keypad/PCB Assembly 2B. Main Display Board 3. Enclosure Part 1102771A E 2010 Nordson Corporation...

  • Page 69: Power Unit Repair

    Refer to Section 4, Troubleshooting, for the power unit electrical schematic and harness connections. Removing the Sub Panel External Enclosure Ground Internal Enclosure Gound Figure 5-16 Sub Panel Removal 1. Enclosure 2. Sub Panel 3. Power Switch Guard Part 1102771A E 2010 Nordson Corporation...

  • Page 70: Sub Panel Components

    (1) that supplies air to the iFlow module after replacing it. NOTE: The plugs and connectors in the regulator ports are not supplied with a replacement regulator. Re-use the plugs and fittings from the old regulator. Part 1102771A E 2010 Nordson Corporation...

  • Page 71: Iflow Module Repair

    3. Turn on the manometer. If desired, change the scale to read bar instead of psi. Refer to manometer documentation for instructions. 4. Point the spray gun into the booth and trigger the gun on. Part 1102771A E 2010 Nordson Corporation...
  • Page 72 Troubleshooting procedures in Section 4, Troubleshooting. Orifice Assembly Figure 5-18 Air Verification Kit Usage 1. Manometer 4. Orifice 2. Clear 4-mm tubing 5. Tee 3. 4-mm tube connector 6. 8-mm quick disconnect adapter Part 1102771A E 2010 Nordson Corporation...

  • Page 73: Flow To Pressure Chart

    The valves are calibrated for different springs. 3. Remove the valve stem (8) from the valve body (11). 4. Remove the valve cartridge (10) and spring (9) from the stem. Part 1102771A E 2010 Nordson Corporation...
  • Page 74 7. Direction of flow arrow 11. Valve body 3. Coil--proportional valve (2) 8. Stem 12. Orifice 4. Long screws--valve to manifold (2) 9. Spring 13. Solenoid valves 5. Short screws--valve stem to body (2) Part 1102771A E 2010 Nordson Corporation...

  • Page 75: Proportional Valve Replacement

    Remove the valve by performing steps 1 and 2 of Proportional Valve Cleaning. Before installing a new valve, remove the protective cover from the bottom of the valve body. Be careful to not lose the O-rings under the cover. Part 1102771A E 2010 Nordson Corporation...
  • Page 76 5-20 Repair Part 1102771A E 2010 Nordson Corporation...

  • Page 77: Parts

    Encore Generation II Powder Feed Pump: 1095927 Encore 150 and 300-mm Lance Extensions: 1093657 Pattern Adjuster Kit for Lance Extensions: 1100013 Pattern Adjuster Kit for Encore Manual Spray Guns: 10984490 Hoppers: 1062942, Nordson NHR-X-XX Powder Feed Hoppers System Part Numbers Use these part numbers to order complete systems.

  • Page 78: Spray Gun Parts

    Parts Spray Gun Parts Figure 6-1 Exploded View of Encore Manual Spray Gun and Accessories Part 1102771A E 2010 Nordson Corporation...
  • Page 79 1083137 S ELECTRODE ASSEMBLY, handgun, packaged 1085023 S S ELECTRODE, spring contact, 0.094 in. diameter, packaged 1092352 S S HOLDER, electrode, M3, handgun, Encore 1088558 S FILTER ASSEMBLY, handgun 1088506 S KIT, body assembly, handgun, Encore 1084821 S POWER SUPPLY, 100 kV, negative, Encore,...
  • Page 80 E: Use to secure and seal trigger switch header to display module. F: Also available in wear or impact resistant materials. Refer to Options. G: Available in 1102653 Kit, Upgrade, handgun, Encore to upgrade older guns to 1102650 gun configuration. Part 1102771A...

  • Page 81: Spray Gun Options

    See Figure 6-1. Item Part Description Quantity Note 1096695 ELBOW, powder tube, Encore, wear resistant 1096696 ELBOW, powder tube, Encore, impact resistant 1096698 KIT, powder outlet tube, wear resistant 1081785 S O-ring, silicone, 0.468 x 0.568 x 0.05 in. 941113 S O-ring, silicone, 0.438 x 0.625 x 0.094 in.

  • Page 82: Conical Nozzle And Deflectors

    16-mm Deflector 19-mm Deflector 26-mm Deflector 38-mm Deflector Figure 6-3 Conical Nozzle and Deflectors Optional Cross Cut Nozzles 1082184 1082185 1082186 60 Degree Cross-cut 90 Degree Cross-cut 2.5 mm Castle Figure 6-4 Cross-cut Nozzles Part 1102771A E 2010 Nordson Corporation...

  • Page 83: Optional Pattern Adjuster Kit

    The pattern adjuster kit includes an integral conical nozzle. 16, 19, and 26-mm deflectors can be used with the kit. The deflectors are not included with the kit; they must be ordered separately. 1098417 Kit, Pattern Adjuster, Manual Gun, Encore Figure 6-5 Pattern Adjuster Kit Part 1102771A...

  • Page 84: Controller Parts

    Parts Controller Parts Interface Parts Exploded View Figure 6-6 Interface Parts Part 1102771A E 2010 Nordson Corporation...

  • Page 85: Interface Parts List

    Note 1087276 CONTROL UNIT, interface, Encore, packaged 1087271 S PANEL, keypad, Encore controller, packaged 1085084 S KIT, PCA, main controller display, Encore, packaged 1085085 S KIT, PCA, main control, Encore, packaged 1085080 S KIT, PCA, control unit, interface, Encore 982308...

  • Page 86: Power Unit Parts Exploded View

    6-10 Parts Power Unit Parts Exploded View Figure 6-7 Power Unit Parts Part 1102771A E 2010 Nordson Corporation...

  • Page 87: Power Unit Parts List

    1082771 S RECEPTACLE, net, controller, Encore 1082770 S RECEPTACLE, output, VBF, controller, Encore NOTE A: Refer to iFlow Module Parts in this section for repair parts. B: Order in increments of one foot. C: Receptacles include harnesses. AR: As Required...

  • Page 88: Iflow Module Parts

    Module Parts Figure 6-8 iFlow Module Parts Item Part Description Quantity Note 1082714 MODULE, iFlow, Encore, packaged 1099288 S VALVE, solenoid, 3-way, w/connector 1027547 S VALVE, proportional, solenoid, sub-base 1030873 S VALVE, check, M8 tube x in. unithread 972399...

  • Page 89: System Components And Parts

    Air tubing, 4 mm, clear 900742 Air tubing, 6 mm, blue 900741 Air tubing, 6 mm, black 900618 Air tubing, 8 mm, blue 900619 Air tubing, 8 mm, black 900740 Air tubing, 10 mm, blue Part 1102771A E 2010 Nordson Corporation...

  • Page 90: Options

    Refer to manual part number 1093013 Figure 6-9 Encore Pump Versions Pump Adapter Kit The system is shipped with an Encore pump adapter for use with the Encore Powder Pump. This adapter replaces the pump adapter with four external O-rings shipped with the hopper. Item...

  • Page 91: Declaration Of Conformity

    DECLARATION of CONFORMITY PRODUCT: Encore Manual Powder Spray System Models: Encore, Fixed Mount or Mobile Dolly Unit Description: This is a manual electrostatic powder spray system, including applicator, control cable and associated controllers. Applicable Directives: 2006/42/EC - Machinery Directive 2004/108/EEC - EMC Directive...

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