Encore 1102771A Powder Spray System Manuals

Manuals and User Guides for Encore 1102771A Powder Spray System. We have 1 Encore 1102771A Powder Spray System manual available for free PDF download: Customer Product Manual

Encore 1102771A Customer Product Manual

Encore 1102771A Customer Product Manual (93 pages)

Mobile Powder Spray System with Feed Hopper

Brand: Encore | Category: Paint Sprayer | Size: 6 MB

Table of Contents

Table of Contents
3
Safety

7
- Introduction
  7
- Qualified Personnel
  7
- Intended Use
  7
- Regulations and Approvals
  7
- Personal Safety
  8
- Fire Safety
  8
- Grounding
  9
- Action in the Event of a Malfunction
  9
- Disposal
  9
System Setup

11
- Introduction
  11
  - Specifications
    12
    
    Applicator Certification Label
    12
    
    Power Unit and Gun Interface Controllers Certification Label
    12
- System Connections
  13
  - System Diagram
    13
  - Controller Connections
    13
- Hopper Installation
  15
- Pump Installation
  16
  - Pump Mounting
    16
  - Pump Connections
    17
- Spray Gun Connections
  18
  - Gun Cable
    18
  - Spray Gun Air Tubing Connections
    19
  - Spray Gun Powder Tubing Connection
    20
  - Bundling Tubing and Cable
    20
- System Air and Electrical Connections
  21
  - System Air Supply
    21
  - Electrical Connections
    22
  - System Ground
    22
Operation

23
- European Union, ATEX, Special Conditions for Safe Use
  23
- Daily Operation
  23
  - Startup
    23
  - Factory Set Presets
    24
  - Spray Gun Operation
    25
    
    Changing Presets with the Settings Trigger
    25
    
    Changing Powder Flow with the Settings Trigger
    25
    
    Purging the Gun
    25
  - Standby Button
    26
  - Electrode Air Wash Operation
    26
  - Changing Flat Spray Nozzles
    26
  - Changing Deflectors or Conical Nozzles
    27
  - Installing the Optional Pattern Adjuster Kit
    28
- Shutdown
  28
- Maintenance
  29
- Using the Controller Interface
  30
- Help Codes
  31
- Maintenance Timer, Configuration, and Versions
  31
- Preset Setup
  32
  - Selecting Presets
    32
- Electrostatic Settings
  32
  - Select Charger Mode
    32
  - Custom Mode
    33
  - Classic Mode
    33
    
    Classic Standard (STD) Mode
    33
    
    Classic AFC Mode
    34
- Powder Flow Settings
  35
  - Smart Flow Mode Settings
    35
    
    Setting Smart Flow Setpoints
    36
    
    Smart Flow Settings -- Metric Units
    37
    
    Smart Flow Settings -- English Units
    38
  - Classic Flow Mode Settings
    39
- Controller Configuration
  39
Troubleshooting

43
- Help Code Troubleshooting
  43
  - Viewing Help Codes
    43
  - Clearing Help Codes
    43
  - Help Code Troubleshooting Chart
    44
- General Troubleshooting Chart
  47
  - Re-Zero Procedure
    51
- Spray Gun Power Supply Resistance Test
  52
- Electrode Assembly Resistance Test
  52
- Gun Cable Continuity Test
  53
- Controller Interconnect Cable Test
  53
- System Wiring Diagrams
  54
Repair

57
- Spray Gun Repair
  57
  - Display Module Replacement
    57
    
    Display Module Removal
    57
    
    Display Module Installation
    57
  - Power Supply Replacement
    59
    
    Power Supply Removal
    59
    
    Power Supply Installation
    59
  - Trigger Switch, Gun Cable, and Handle Replacement
    60
    
    Gun Disassembly
    61
    
    Gun Re-Assembly
    64
- Interface Module Repair
  68
- Power Unit Repair
  69
  - Removing the Sub Panel
    69
  - Sub Panel Components
    70
  - Regulator Replacement
    70
  - Iflow Module Repair
    71
    
    Testing Iflow Modules
    71
    
    Flow to Pressure Chart
    73
    
    Solenoid Valve Replacement
    73
    
    Proportional Valve Cleaning
    73
    
    Proportional Valve Replacement
    75
Parts

77
- Introduction
  77
- System Part Numbers
  77
- Spray Gun Parts
  78
- Spray Gun Options
  81
- Controller Parts
  84
  - Interface Parts Exploded View
    84
  - Interface Parts List
    85
  - Power Unit Parts Exploded View
    86
  - Power Unit Parts List
    87
  - Iflow Module Parts
    88
- System Components and Parts
  89
  - Powder Hose and Air Tubing
    89
  - Options
    90
  - Pump Parts
    90
  - Pump Adapter Kit
    90
  - Declaration of Conformity
    91

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