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- Page 1 INSTALLATION MANUAL WHISPER 9,5 / 12,5 / 15 / 20 ULTRA -1800 RPM- Diesel generating set 120/240V-60Hz MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 Fax: +31-20-6971006 V1. September 2004 http://www.mastervolt.com...
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Page 2: Table Of Contents
CONTENTS CONTENTS INSTALLATION ................3 Location . -
Page 3: Installation
INSTALLATION INSTALLATION To ensure reliability and durability of the equipment, it is 1 Avoid mounting the generating set in close proximity very important that the installation is carried out with the to thin walls or floors as that may resonate. utmost care and attention. -
Page 4: Connections
INSTALLATION Air inlets should be louvered, where appropriate, to pro- 1.4.1 Fuel supply tect the engine room and to protect the generating set from water spray. As an extra precaution, the fitting of a 1 FUEL TANK cowl ventilator with dorade box located as high as possi- Fuel tanks should be made of appropriate material ble, is recommended. - Page 5 INSTALLATION 2 FUEL LIFT PUMP The generating set itself is equipped with a fuel lift pump; therefore the tank can be installed at a lower level than the generating set. The maximum suction height is 1 m. If the pump has to lift the fuel higher than one meter an external fuel lift pump must be installed.
- Page 6 4 FUEL FILTERS A fine fuel filter is installed which requires maintenan- ce. Mastervolt advises to install an extra fuel filter/ water fuel separator near the fuel tank. Before starting your generating set for the first time follow the fuel system bleeding procedure in the users manual.
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Page 7: Cooling
INSTALLATION 1.4.2 Cooling The hose goes through a hole that has to be drilled in Intercooling is based on a raw water pump, heat exchan- the lower part of the canopy close to the place where ger and water-injected exhaust. Cooling liquid in the the tank is mounted. - Page 8 INSTALLATION Restriction of raw water flow, caused by kinked hoses, 5 SIPHON BREAKER (AIR VENT) undersized pipes or connections, will reduce the When the point of water injection is below the water- engine cooling capability. This is the main cause for line, then - when the engine is stopped - there is a overheating of an engine.
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Page 9: Exhaust System
INSTALLATION 1.4.3 Exhaust system Water is injected in the exhaust system of the generating set. In this way the cooling water that has passed the heat exchanger is mixed with the exhaust gases. Temperature and volume of the gases are thereby reduced considerably, so that a rubber exhaust hose can be used and the level of noise is reduced as well. - Page 10 INSTALLATION 2 "SUPER SILENT" EXHAUST SYSTEM shortest possible path to the through-hull outlet. Only In order to reduce the noise level of the generating after the exhaust/water separator the exhaust hose set to a minimum, an option to reduce the exhaust may have alength of over 25 ft.
- Page 11 INSTALLATION Wrong Fig. 9. Good up to 10 ft. (3 m) ø 2" (51 mm) 10-30 ft. (3-10 m) ø 2,5" (63 mm) max. length A - B = 10 ft. (3 m) ø 2" (51 mm) If the generating set and the exhaust system have been installed correctly, neighboring boats will not be disturbed by generating set noise, With the "super silent"...
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Page 12: Dc Control System 12 Volt
GREEN BROWN YELLOW required distance. When a longer distance than 90 PINK PURPLE feet (30 m) is required, consult the Mastervolt service BLUE WHITE department for advice. Refer to fig. 11 RED/BLUE GREY/PINK GREY... - Page 13 A high efficiency battery charging unit can be battery before a main switch and be protected by a 3 ordered from Mastervolt which is able to charge both Amps fuse. the ship’s main battery and the starter battery. Also a...
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Page 14: Ac Power System 230 Volt
Mastervolt advises to install a MASTERSWITCH as a For the Whispers the maximum single phase current power source selector. This works automatically when at 240V is 62A (15), 83A (20). At 120V the maximum the generating set is not running the input remains in single phase current is: 125A (15) 166A (20). -
Page 15: Installation Specifications
11 Bleed the fuel system (refer to the users manual §4.2.2) 10 Install a Mastervolt battery charger. (optional) 12 The starting procedure is initialized by pushing the START button. 13 Check when the generating set is running, the delay of 5 to 10 seconds in the power source selector trans- fer. -
Page 16: Technical Data
3 ft. (1 m). Cooling indirect cooling Cooling pump 9,5 / 12,5 / 15 ULTRA raw water Mastervolt self priming impeller pump, PTO driven, type M12 20 ULTRA raw water Mastervolt self priming impeller pump, PTO driven, type M16... -
Page 17: Installation Materials
INSTALLATION MATERIALS 2.5 INSTALLATION MATERIALS WHISPER 9,5/12,5/15/20 ULTRA WATER INLET KIT 3/4”(20mm) 9,5/12,5/15 ULTRA article no description dimensions 50230052 Intake strainer 50230042 Lever operated ball valve FF 50221004 Male hose connection 50221502 Hose clamps 19-29 mm 50220056 Outboard cooling water hose 20x28 mm 50221007 Male hose connection... - Page 18 INSTALLATION MATERIALS EXHAUST KIT 2” (51 mm) article no description dimensions 50221541 Hose clamps HD. 55-62 mm 50220035 Marine exhaust hose 2” 50230081 Waterlock 2” 50230034 Brass through hull fitting 1 1/2 x 70 50221024 Female hose connector 1 1/2 x 2” TOTAL 50230213 EXHAUST KIT 2”...
- Page 19 INSTALLATION MATERIALS BATTERY INSTALLATION KIT 85 Ah 9,5/12,5/15 ULTRA articleno description dimensions 64000850 Battery 85Ah 43011030 Battery charger 68060100 Battery terminal + 68060200 Battery terminal - 68456902 Isolation cap 68456914 Isolation cap 79009005 Battery switch 250 Amp 6503001608 Cable connectors M8x16 6503002508 Cable connectors...
- Page 20 INSTALLATIOJ MATERIALS - Fuel kit - Battery installation kit - Mounting kit included are all fittings to fit rubber fuel hoses. Fig. 15. Septemberl 2004 / WHISPER 9,5 / 12,5 / 15 / 20 ULTRA / USA...
- Page 21 INSTALLATION MATERIALS - Water inlet kit - Air vent kit - Exhaust kit - Water separator kit * Hose drain should go downwards. Water must flow out freely. Refer to installation manual for proper installation air-vent kit. Faulty installation can cause serious problems. Fig.
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Page 22: Diagrams And Drawings
& DIAGRAMS DRAWINGS DIAGRAMS & DRAWINGS 3.1.1 DC WIRING DIAGRAM 9,5 / 12,5 ULTRA Fig. 17. Septemberl 2004 / WHISPER 9,5 / 12,5 / 15 / 20 ULTRA / USA... - Page 23 3.1.2 DC WIRING DIAGRAM 15 ULTRA PUMP REGULATOR START/STOP RED (PULL) BLUE (COM.) WHITE (HOLD) Fig. 18. USA / WHISPER 9,5 / 12,5 / 15 / 20 ULTRA / September 2004...
- Page 24 3.1.3. DC WIRING DIAGRAM WHISPER 20 ULTRA PUMP REGULATOR START/STOP WHITE (PULL) BLACK (COMM.) RED (HOLD) Fig. 19. 20 ULTRA Lay out Septemberl 2004 / WHISPER 9,5 / 12,5 / 15 / 20 ULTRA / USA...
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Page 25: Codes And Colors
& DIAGRAMS DRAWINGS CODES AND COLORS 9,5 / 12,5 / 15 ULTRA 15 ULTRA AWG (American Wiring Gauge) cable code no colour cross section battery > starter motor 25 mm2 starter motor > DCC 6 mm2 starter motor > LCP 2,5 mm2 battery >... - Page 26 & DIAGRAMS DRAWINGS 20 ULTRA AWG (American Wiring Gauge) cable code no colour cross section battery > starter motor 35 mm2 starter motor > DCC 6 mm2 starter motor > LCP 2,5 mm2 battery > ground black 35 mm2 ground > LCP ground (GND) black 4 mm2 DDC >...
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Page 27: Wiring Diagram Electronic Governor Whisper 12,5 Ultra
Whisper 12,5 ULTRA Under full load the RPM of the Whisper 8 ULTRA that has will brng 3 kW more than the Whisper 9,5 ULTRA. POWER SUPPLY 12VDC TO LOCAL CONTROL PANEL... -
Page 28: 3.4 Ac Wiring Diagram Whisper 120-240V 60Hz
& DIAGRAMS DRAWINGS 3.4 AC WIRING DIAGRAM WHISPER 120-240V 60HZ STATOR EXCITATION CAPACITOR WINDING CURRENT TRANSFORMER EARTH AND NEUTRAL CONNECTED BLACK (11) (11) 120-240V 60Hz DCC/ct-1 MAIN WINDING ROTOR BROWN YELLOW/GREEN BLUE BLACK MAIN WINDING DCC/AC-1 DCC/AC-2 CURRENT TRANSFORMER YELLOW/GREEN BLACK (22) (22) -
Page 29: 3.5 Whisper Remote Control Panel Drawings
& DIAGRAMS DRAWINGS 3.5 WHISPER REMOTE CONTROL PANEL DRAWINGS Fig. 22. USA / WHISPER 9,5 / 12,5 / 15 / 20 ULTRA / September 2004... -
Page 30: Whisper 9,5/12,5/15/20 Ultra Dimensions
35,4 inch 900 mm 8-pole communication cable standard: 45 ft. (15 m) max. • width 24,21 inch 615 mm 90 ft.(30 m) For longer distances refer to Mastervolt • height 27,17 inch 690 mm service department. • weight Whisper 9,5 / 12,5 ULTRA... - Page 31 NOTES ....................................
- Page 32 MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel.: +31-20-3422100 / Fax: +31-20-6971006 www.mastervolt.com / info@mastervolt.com June 2002 / WHISPER 15/20 ULTRA / USA...
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