Mastervolt WHISPER 9.5 ULTRA Installation Manual
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Mastervolt WHISPER 9.5 ULTRA Installation Manual

Mastervolt WHISPER 9.5 ULTRA Installation Manual

Marine diesel generating set 120/240v - 60hz
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INSTALLATION MANUAL U.S.A. EDITION
WHISPER 9.5 / 11 / 15 / 20
ULTRA
- 1800 RPM -
Marine diesel generating set 120/240V - 60Hz
Digital Diesel Control
MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
V5 December 2008
www.mastervolt.com

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Summary of Contents for Mastervolt WHISPER 9.5 ULTRA

  • Page 1 INSTALLATION MANUAL U.S.A. EDITION WHISPER 9.5 / 11 / 15 / 20 ULTRA - 1800 RPM - Marine diesel generating set 120/240V - 60Hz Digital Diesel Control MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 Fax.: +31-20-6971006 V5 December 2008...

  • Page 2: Table Of Contents

    Specification of the accessories ........................21 Installation materials............................22 DIAGRAMS & DRAWINGS ............................30 DC wiring Whisper 9.5 Ultra, 11 Ultra and 15 Ultra ..................30 DC wiring Whisper 20 Ultra ..........................32 Wiring diagram electronic governor (Whisper 11 and 15 ultra only) ..............34 AC wiring diagram 120/240V - 60Hz ........................

  • Page 3: Installation

    Please also note that in spite of the automatic oil pressure sensor it is still essential that the oil level is checked regularly. Figure 1: Mounting of the Whisper generating set. X = wrong, V = OK US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...

  • Page 4: Ventilation

    In cases where it is impossible to meet the above read the section safety instructions mentioned temperature limit by using machine room ventilation, connections are to be made for an air inlet Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...
  • Page 5 Battery + (POS) AWG3 (25mm2) Raw water inlet Ø3/4" (19mm) Fuel in Ø 5/16" (8mm) Fuel out Ø 5/16" (8mm) Fig. 2b Connections Whisper 9.5 / 11 Ultra US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
  • Page 6 AWG3 (25mm2) Battery + (POS) AWG3 (25mm2) Raw water inlet Ø3/4" (19mm) Fuel in Ø 5/16" (8mm) Fuel out Ø 5/16" (8mm) Fig. 3b Connections Whisper 15 Ultra Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...
  • Page 7 Bypass cooling water out Ø 1" (25.4mm) Bypass cooling water in Ø 1" (25.4mm) Exhaust hose Ø2" (51mm) Remote control AC power output Fig. 4b Connections Whisper 20 Ultra US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...

  • Page 8: Fuel Supply

    Fig. 6 Fuel supply (fuel tank is below the generating set) 1 Fuel return 4 Extra fuel lift pump (optional) 2 Fuel supply 5 Fuel tank 3 Prefilter / Water separator (optional) Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...

  • Page 9: Cooling

    When keel cooling or radiator cooling is applied the system will not be pressurised. A cap without release US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
  • Page 10 Min. 2" 24" 60cm 1 Water level 3 Seacock 5 Air vent 7 Seacock 2 Water/exhaust separator 4 Waterlock 6 Water strainer Fig. 8. Internal cooling system Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...
  • Page 11 To avoid this happening, the generating set is designed to accommodate a siphon breaker (air vent). In the standard delivery the connections are bypassed. See figure 10 US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
  • Page 12 OPEN Fig 12: Wrong siphon breaker hose routing Check the air vent at regular intervals. Open, clean and lubricate the valve as required. Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...

  • Page 13: Exhaust System

    1 Exhaust water lock; 2 Exhaust outlet muffler; 3 Exhaust line Ø 2” (51 mm); 4 Goose neck 5 Through-hull exhaust outlet Ø 2” (51 mm); 6 Water level. US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
  • Page 14 Ø 1 ” (40 mm) Figure 16: Only after the exhaust / water separator the exhaust hose may have a length of over 24 feet (7.5 meter) Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...
  • Page 15 Figure 17: Water trap in exhaust system WRONG! Figure 18: Water will collect in the hanging bend of the exhaust gas hose and will cause back pressure US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...

  • Page 16: Digital Diesel Control System (12 Volt)

    When generator is ready to use. Refer to fig. 21. a longer distance than 100ft / 30m is required, consult the Mastervolt service department for advice. Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...
  • Page 17 J7 and J18 on the backside of the local control panel. See fig. 22. To do so, remove this bypass connection and then replace it by US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...

  • Page 18: Ac Power System (120/240 Volt)

    IVO SMART 12/10. A battery switch and a charger are included in the battery installation kits, art. no. 50230210 (70Ah) or 50230220 (160Ah) Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...
  • Page 19 When a ungrounded DC system or positive grounded DC system is applied the battery negative should not be connected to the main ships ground. US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...

  • Page 20: Installation Specifications

    When there is only a circuit www.mastervolt.com. breaker, use it to disconnect the generating set from Commissioning form available website: the grid. www.mastervolt.com.. Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...

  • Page 21: Installation Specifications

    Ø 2” (51mm) – 1 5/8’ (40mm) – 2” (51mm) Ø 2” (51mm) – 1 5/8’ (40mm) – 2” (51mm) Anti shock mounts Included Included Battery charger (optional) IVO SMART 12/10; 12V / 10 Amps, 230V-50/60Hz US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...

  • Page 22: Installation Materials

    INSTALLATION SPECIFICATIONS INSTALLATION MATERIALS WATER INLET KIT 3/4” (20 mm) for Whisper 9.5 Ultra, 11 Ultra and 15 Ultra article no description dimensions 50230052 Intake strainer 3/4” 50230042 Lever operated ball valve FF 3/4” 50221004 Male hose connection 3/4” x 25mm...
  • Page 23 Fig. 24: Installation materials water inlet and air vent * Hose drain should go downwards. Water must flow out freely. Refer to installation manual for proper installation air-vent kit. Faulty installation can cause serious problems US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
  • Page 24 Water exhaust fumes separator 2”-1 5/8”-2” (51-40-51 mm) 50201121 Vibration mounting 25x30 mm M8 50211152 Bolt M8x16 50211465 50211405 Washer 50211445 Lock washer TOTAL 50230214 WATER SEPARATOR KIT 51 mm Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...
  • Page 25 INSTALLATION SPECIFICATIONS WHISPER 12ULTRA Whisper 9.5 Ultra Whisper 11 Ultra Whisper 15 Ultra Fig. 25: Installation materials exhaust Whisper 9.5 Ultra, 11 Ultra and 15 Ultra. US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
  • Page 26 INSTALLATION SPECIFICATIONS Whisper 20 Ultra WHISPER 16ULTRA Fig. 26: Installation materials exhaust Whisper 20 Ultra. Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...
  • Page 27 FUEL KIT OPTIONAL INSTALLATION MATERIALS article no description dimensions 50220063 fuel hose 8x16 mm BATTERY INSTALLATION KIT 70 Ah for Whisper 9.5 Ultra, 11 Ultra and 15 Ultra article no description dimensions 62000700 Mastervolt AGM Battery 12V/70Ah 70Ah 43011000 battery charger IVO SMART 12/10...
  • Page 28 Whisper 15 Ultra Fig. 27: Installation materials battery and fuel Whisper 9.5 Ultra, 11 Ultra and 15 Ultra Included are all fittings to fit copper pipes 8 mm outer diameter or rubber fuel hoses 8 mm inner diameter, or both...
  • Page 29 Fig. 28: Installation materials battery and fuel Whisper 20Ultra Included are all fittings to fit copper pipes 8 mm outer diameter or rubber fuel hoses 8 mm inner diameter, or both US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...

  • Page 30: Diagrams & Drawings

    3 DIAGRAMS & DRAWINGS DC WIRING WHISPER 9.5 ULTRA, 11 ULTRA AND 15 ULTRA Fig. 29: DC wiring diagram Whisper 9.5 Ultra, 11 Ultra and 15 Ultra Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...
  • Page 31 1 mm2 DDC > generator AC output blue 1 mm2 DDC > generator AC output brown 1 mm2 DDC > generator AC output blue 1 mm2 US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...

  • Page 32: Dc Wiring Whisper 20 Ultra

    DIAGRAMS & DRAWINGS DC WIRING WHISPER 20 ULTRA Fig. 30: DC wiring diagram Whisper 20 Ultra Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...
  • Page 33 DDC > generator AC output blue 1 mm2 DDC > generator AC output brown 1 mm2 DDC > generator AC output blue 1 mm2 DDC=Digital Diesel Control Unit LCP=Local Control Panel US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...

  • Page 34: Wiring Diagram Electronic Governor (Whisper 11 And 15 Ultra Only)

    The electronic governor system contains two parts: Note: If you there is a pick up on your generator than you have another model than referred to in this chapter. Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...

  • Page 35: Ac Wiring Diagram 120/240V - 60Hz

    DIAGRAMS & DRAWINGS AC WIRING DIAGRAM 120/240V - 60HZ Fig. 32: AC wiring diagram 120/240V - 60Hz US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...

  • Page 36: Remote Control Panel Drawings

    REMOTE CONTROL PANEL DRAWINGS Fig. 33: Whisper remote panel The remote panel comes in a carton that can be used as a template to drill the mounting hole Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...

  • Page 37: Dimensions Whisper 9.5 And 11 Ultra

    DIAGRAMS & DRAWINGS DIMENSIONS WHISPER 9.5 AND 11 ULTRA Fig. 34: Outer dimensions (mm) Whisper 9.5 Ultra and Whisper 11 Ultra CONNECTIONS WHISPER 9.5 / 11 Ultra: BOX DIMENSIONS WHISPER 9.5 / 11 ULTRA • exhaust: 2” (51 mm) • length 35.4”...

  • Page 38: Dimensions Whisper 15 Ultra

    • 120V 240V: 4 x AWG4 (25 mm2) • 120V 3 x AWG 0 (70 mm2) (not included) REMOTE CONTROL: • 15 meter 8 wire communication cable (included) Copyright © 2008 Mastervolt / December 2008 / WHISPER 9.5/11/15/20 ULTRA / US...

  • Page 39: Dimensions Whisper 20 Ultra

    • 120V 240V: 4 x AWG2 (35 mm2) • 120V 3 x AWG 000 (90 mm2) (not included) REMOTE CONTROL: • 15 meter 8 wire communication cable (included) US / WHISPER 9.5/11/15/20 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
  • Page 40 MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 / Fax : + 31-20-6971006 www.mastervolt.com / info@mastervolt.com...

This manual is also suitable for:

Whisper 15 ultraWhisper 20 ultraWhisper 11 ultraWhisper 7 ultra

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