Mastervolt whisper 16 ultra User Manual
Mobile diesel generating set 230v-50 hz
Hide thumbs
Also See for whisper 16 ultra:
- User manual (44 pages) ,
- Installation manual (48 pages) ,
- Installation manual (40 pages)
Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Troubleshooting
Subscribe to Our Youtube Channel
Related Manuals for Mastervolt whisper 16 ultra
Summary of Contents for Mastervolt whisper 16 ultra
- Page 1 USERS MANUAL FOR MOBILE APPLICATIONS WHISPER 16 ULTRA -1500 RPM- Mobile diesel generating set 230V-50 Hz Digital Diesel Control MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 V1. July 2004 Fax: +31-20-6971006 www.mastervolt.com...
-
Page 2: Table Of Contents
The Whisper 16 ULTRA generating set ........ - Page 3 Maintenance log ............. . .31 EN / WHISPER 16 ULTRA Mobile / July 2004...
-
Page 4: Introduction
INTRODUCTION 1 INTRODUCTION GENERAL GUARANTEE The Whisper 16 ULTRA Mobile Diesel Generating set is Mastervolt guarantees that this generating set has been manufactured and marketed by Mastervolt. built according to good workmanship, according to the It is important to read this manual before installing and specifications in this manual and according to European operating the generating set. -
Page 5: Liability
Mastervolt does not accept liabi- WEIGHT 420 kg lity for damage due to use of the generator, possible errors in the manuals and the results thereof. Fig. 1: Nameplate. EN / WHISPER 16 ULTRA Mobile / July 2004... -
Page 6: Information
Realise hat people are not used to have Warning signs indicate parts which could 230V available on a vehicle. Put warning be live. signs on wall sockets and on junction July 2004 / WHISPER 16 ULTRA Mobile / EN... -
Page 7: Earth Insulation Failures
2.1.5 Operation sources of ignition around batteries. External moving parts like fans and V-belts are covered by the canopy and therefore the Whisper 16 ULTRA is • Keep a fire extinguisher on hand. very safe, when the canopy is closed •... -
Page 8: Transport Lifting And Storage
After removing the generating set from long term storage perform an insulation check. (Refer to the alternator maintenance paragraph for procedures) • While the battery is stored it should be recharge every 12 weeks. July 2004 / WHISPER 16 ULTRA Mobile / EN... -
Page 9: Components
40 Drain plug coolant; 41 Latch; 42 Oil filter; 43 V-belt; 44 Cooling water alternator out; 45 Boiler connection; 46 PTO hydropump; Fig. 2: Overview Whisper 16 ULTRA. 47 Digital Diesel Control unit; EN / WHISPER 16 ULTRA Mobile / July 2004... -
Page 10: Generator Control Panel
The engine is water cooled and the cooling liquid is cooled by a radiator.The engine has been specially adapted for the Mastervolt application and is very different from the standard engine as supplied for industrial applications! 2.5.3 Digital Diesel Control system The standard electrical engine control system is 12 Volt negative earth, non earth return is available as optional. -
Page 11: Alarms And Shut Down
API class CC or CD. open. EN / WHISPER 16 ULTRA Mobile / July 2004... -
Page 12: Technical Data
(+15 m cable): fuel filter, fuel lift pump, user and installation manuals Optional installation kits, mobile (vehicle) version, non earth return, (ungrounded), spare part kits, PTO to drive hydraulic pump July 2004 / WHISPER 16 ULTRA Mobile / EN... -
Page 13: Wiring Codes And Colours
1,5 mm2 DCC > LCP red/green 1,5 mm2 DCC > generator AC output brown 1 mm2 DCC > generator AC output blue 1 mm2 DDC=Digital Diesel Control Unit LCP=Local Control Panel EN / WHISPER 16 ULTRA Mobile / July 2004... -
Page 14: Lay Out Control Pcb
INFORMATION 2.5.15 Lay out control Wiring 230V AC Radiator fan PUMP REGULATOR START/STOP WHITE (PULL) BLACK (COMM.) RED (HOLD) Fig. 7: Lay out control PCB. July 2004 / WHISPER 16 ULTRA Mobile / EN... -
Page 15: Electrical Diagram 230V 50Hz
ROTOR BROWN BLACK (4) YELLOW/GREEN RED (3) BLUE MAIN WINDING DCC/AC-1 BLACK (4) YELLOW/GREEN EARTH AND NEUTRAL CONNECTED CURRENT TRANSFORMER BLACK (11) (11) 230V 50Hz DCC/ct-1 BROWN YELLOW/GREEN BLUE DCC/AC-1 YELLOW/GREEN EN / WHISPER 16 ULTRA Mobile / July 2004... -
Page 16: Diagram Fan Control
12VDC 230VAC CU1,5 CU0,75 CU1,5 CU0,75 CU0,75 CU1.5 CU1.5 DIMENTION BOX: 270x270x180 MM 45-35?C 80-70?C 230VAC 230VAC POWER SUPPLY 230 VAC MAIN CIRCUIT BREAKER GENERATOR CIRCUIT BREAKER Fig. 9: AIRFAN AIRFAN July 2004 / WHISPER 16 ULTRA Mobile / EN... -
Page 17: Operation
In operation checks: Source Selector switch to "OFF" or switch off all de- 1 Check for abnormal noise or vibration vices. 2 Check the voltage 5 Switch on the battery switch. EN / WHISPER 16 ULTRA Mobile / July 2004... - Page 18 Please note this when switching on your electrical devices! Nevertheless, the Whisper is designed so as not to overheat, even under extreme conditions. July 2004 / WHISPER 16 ULTRA Mobile / EN...
-
Page 19: Maintenance And Care
Fig. 12. down to prime the system. Retighten the bleed screw when no further air bubbles are expelled. Retighten the cap when ready. EN / WHISPER 16 ULTRA Mobile / July 2004... -
Page 20: Readjusting V-Belt
1 Max. oil level; help of two screwdrivers. Install the new impeller 2 Min. oil level. and add some grease. Turn the blades in the direction of rotation of the pump. Fig. 15. July 2004 / WHISPER 16 ULTRA Mobile / EN... -
Page 21: Maintenance Schedule
Replace impeller waterpump 500 hours Retighten cylinder head bolts, adjust valve clearance 1000 hours Replace the V-belt 1000 hours Check injector and injection pressure 2000 hours Check inlet air filter 2000 hours EN / WHISPER 16 ULTRA Mobile / July 2004... -
Page 22: Trouble Shooting
(leading power factor). advice.(MASTERVOLT customers service). • Defective voltageregulator Replace voltage regulator PROBLEM CAUSE SOLUTION Generator voltage fluctuates. • Disturbances on the electrical system/ Check if electrical load is fluctuating. user side. July 2004 / WHISPER 16 ULTRA Mobile / EN... -
Page 23: Engine Malfunctions
11V, then the battery has been discharged too deep. • Starter broken. Repair the starter motor. • To thick engine lubricating oil. Change oil for a lower viscosity. EN / WHISPER 16 ULTRA Mobile / July 2004... - Page 24 Check the compression. Overfull oil sump or worn cylinder bore, stuck broken or worn rings. • Black smoke - Check the fuel . incomplete combustion caused by: Check for overload. July 2004 / WHISPER 16 ULTRA Mobile / EN...
- Page 25 Have the compression measured. damaged piston rings. Clean or replace the rings. • Wear out of cylinders. Have the compression measured and have the engine overhauled. Over-temperature • Overload. Take away the overload. EN / WHISPER 16 ULTRA Mobile / July 2004...
-
Page 26: Warnings
(MEGGERING) sistant test should be executed. This procedure should be carried out by an expert July 2004 / WHISPER 16 ULTRA Mobile / EN... -
Page 27: Valve Clearance / Retightening Cylinder Head Bolts
Moreover the generating set is fixed motor by 2 fail safes that prevents the generating set of getting loose when the rubber mountings would break EN / WHISPER 16 ULTRA Mobile / July 2004... - Page 28 All cables and wiring has to be check very carefully for leakages before putting it taken loose first. back in its enclosure. 6 The rotor can be taken off by removing the bold which July 2004 / WHISPER 16 ULTRA Mobile / EN...
-
Page 29: Spare Parts List
Glow plug, 4 pcs (**) 50203050 Nozzle injector, 4 pcs (**) 50206045 Thermostat (**) 50206038 Gasket thermostat (**) 50206034 Gasket rocker cover (**) More extensive parts list on the internet: www. mastervolt.com (fast moving parts) EN / WHISPER 16 ULTRA Mobile / July 2004... - Page 30 50206266 Pin shim pump M16 50206270 O-ring pump M16 50206263 Impeller kit pump M16 (8+14) 50206254 Repair kit A pump M16 (6+9+12+7+17+ 5+13+15+4+2+11+10) 50206257 Repair kit B pump M16 (7+17+5) 50206258 July 2004 / WHISPER 16 ULTRA Mobile / EN...
-
Page 31: Maintenance Log
TROUBLE SHOOTING MAINTENANCE LOG first service after 50 hours: hour counter: remarks: next service (every 150 hours) hour counter: remarks: EN / WHISPER 16 ULTRA Mobile / July 2004... - Page 32 MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel.: +31-20-3422100 / Fax: +31-20-6971006 www.mastervolt.com / info@mastervolt.com July 2004 / WHISPER 16 ULTRA Mobile / EN...
Need help?
Do you have a question about the whisper 16 ultra and is the answer not in the manual?
Questions and answers