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Estate Swing E-S 1600 Series Instruction Manual

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E-S 1600 / E-S 1602 Series
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Summary of Contents for Estate Swing E-S 1600 Series

  • Page 1 Instruction Manual for the E-S 1600 / E-S 1602 Series Manufactured by...
  • Page 2 Manufacturer: FAAC S.p.A. Address: Via Benini, 1 – 40069 Zola Predosa Bologna – Italy Declares that: 409 A.K.A. Estate Swing (USA) mod operator  Is built to be integrated into a machine or to be assembled with other machinery to create a machine under the provisions of Directive 89/392/EEC, and subsequent amendments 91/368/EEC, 93/44/EEC.

  • Page 3: Installation

    Estate Swing Summary of Functions The Estate Swing is only to be used for vehicular swing gates in a Class I setting. Class I: A vehicular gate opener (or system) intended for use in a home of one -to-four single family dwelling, or a garage or parking area associated therewith.

  • Page 4: Table Of Contents

    The table of contents are listed to assist you locating a desired section. We do howev- er strongly suggest studying every page of the instruction manual before attempting installation. SECTION: Review of specifications, warnings, and tools  Specifications of the Estate Swing and Components  Parts List  System Overview & Preliminary Checks ...
  • Page 5 The table of contents are listed to assist you locating a desired section. We do howev- er strongly suggest studying every page of the instruction manual before attempting installation. SECTION: Diagnostics and Troubleshooting  LED Lights and Operational Displays  Troubleshooting 5.2-.4 ...
  • Page 6 MODEL Estate Swing 115V AC/ 24V AC Power Supply Rated Absorbed Power (W) Current (A) Travel (in.) Cycles per hour Continuous Duty / Aprox. 75 -4 to 131 F Operating Ambient Temp IP44 Protection class Gate leaf max length (ft.) Up to 16 Gate leaf max weight (lbs.)
  • Page 7 Master or Single Operator Slave Operator (If Applicable) A. Control Box B. Operator Arm with 45’ of 5 Conductor B. Operator Arm with 7’ of 5 Conductor Wire and Key Wire C. Control Board H. Gate Mounting Bracket D. Transmitter I.

  • Page 8: Preliminary Checks

    Standard System 1,2 Estate Swing Operator 3 Photocells (not included) 4 Control board Overview and Safety Zones 5 N/A 6 Push button opening device (not included) 7 Receiver extension (not included) The system display to the below is a recom- 8 12Vdc flashing lamp (not included) mended standard system.
  • Page 9 Other items that may be needed prior to commencing installation. Bolded items are necessary to all applications. Start and stop post, bracket or door stop. Although the FAAC Estate swing 1600 features built  in limit switches some may choose to use positive stops: 16, 14 or 12 gauge, 2 conductor stranded direct burial low voltage wire will be required ...
  • Page 10 Manual Operation Mode 1) Slide lock cover forward. 2) Insert and turn provided key. 3) Flip release lever up. 4) Turn release lever 180 degrees to face the opposite direction. The operator shaft can now be manually pushed or pulled in and out. To exit manual mode, reverse the above steps.
  • Page 11 The following section is instructions on mounting your gate opener. Your gate can be mounted one of two ways: Pull-To-Open: With the gate opener on the inside of the property, the gate will swing in towards the property. The gate opener will be extended in the gate’s closed position and as the opener retracts it PULLS the gate open.
  • Page 12 IMPORTANT: Determining Correct Setback PULL TO OPEN - Standard operation. This means the gate operator is mounted on the inside of the property and pulls your gate in towards the property. There are 4 factors to keep in mind when finding the setback mounting: 1) The (A) measurement is perpendicular from the gate in the CLOSED position.

  • Page 13: Installation Of Operator-Pull To Open

    Installation of Operator—Pull-to-Open 1. Find the proper set back for your operator (from previous page). Do this by holding the bottom “L” shaped bracket against the post. Marking its horizontal positioning on the post using a vertical line up from the middle of the bracket. Also mark your angled bracket for positioning on the “L”...
  • Page 14 5. Temporarily position the gate side mounting bracket. (horizontal position does not matter, vertical position on the gate is the position you are matching to the post bracket.) Position your assem- bled gate mounting along the previously drawn vertical line and level the angled piece with the horizontal piece of the gate mounting bracket using a level.
  • Page 15 9. Extend the operator arm so the measurement between the center of the pivot hole on the rear bracket and the center of the pivot hole in the front mounting measures 50 3/4 inches. After finding the measurement relock your operator arm. This is your closed mounting position.
  • Page 16 12. Close the gate leaf. With the operator attached on the post side, move the end of the arm to the gate and, keeping the gate operator in a perfectly horizontal position, determine the gate mounting position. The arm should already be in it’s full closed length that was determined in step 9.
  • Page 17 Fine Tuning Limit Switches - Pull-to-Open Understanding the limit switches The stroke length is the distance between both limit switches. In- creasing the stroke length will make your operator open further or close further. Decreasing the stroke length will make your operator open less or close less.
  • Page 18 Fine Tuning Limit Switches - Pull-to-Open Open Position Adjustment Move the gate slowly to the Open  position until the FCA1 light (fig 1) (fig 1) goes OFF (fig 2) (FCA2 if working on the slave leaf of dual opener) To increase the stroke length turn the ...
  • Page 19 IMPORTANT: Determining Correct Setback PUSH TO OPEN - This operation is commonly used if you driveway slopes up after the gate, preventing it from swinging in. This means the gate operator is mounted on the inside of the property and pushes your gate out away from the property. There are 4 factors to keep in mind when finding the setback mounting: 1) The (A) measurement is perpendicular from the gate in the CLOSED position.

  • Page 20: Installation Of Operator-Push To Open

    Installation of Operator—Push-to-Open 1. Find the proper set back for your operator (from previous page). Do this by holding the bottom “L” shaped bracket against the post. Marking its horizontal positioning on the post using a vertical line up from the middle of the bracket.
  • Page 21 5. Temporarily position the gate side mounting bracket. (horizontal position does not matter, vertical position on the gate is the position you are matching to the post bracket.) Position your assem- bled gate mounting along the previously drawn vertical line and level the angled piece with the horizontal piece of the gate mounting bracket using a level.
  • Page 22 9. Extend the operator arm so the measurement between the center of the pivot hole on the rear bracket and the center of the pivot hole in the front mounting measures 37 inches. After finding the measurement relock your operator arm. This is your closed mounting position.
  • Page 23 12. Close the gate leaf. With the operator attached on the post side, move the end of the arm to the gate and, keeping the gate operator in a perfectly horizontal position, determine the gate mounting position. The arm should already be in it’s full closed length that was determined in step 9.
  • Page 24 Fine tuning Limit Switches - Push-to-Open Understanding the limit switches The stroke length is the distance between both limit switches. In- creasing the stroke length will make your operator open further or close further. Decreasing the stroke length will make your operator open less or close less.
  • Page 25 Fine Tuning Limit Switches - Push-to-Open Open Position Adjustment Move the gate slowly to the Open  position until the FCA1 light (fig 1) (fig 1) goes OFF (fig 2) (FCA2 if working on the slave leaf of dual opener) To increase the stroke length turn the ...

  • Page 26: Positive Stops And E-S 1602 Dual Considerations

    Positive Stops and E-S 1602 Dual Considerations Even though the E-S 1600/1602 arms come equipped with built in limit switches some people prefer to use positive stops instead. Positive stops If positive stops are used alone you must be on operating parameter : Positive stops are physical structures the gate comes in con- tact with at the end of the opening and closing cycles.

  • Page 27: Mounting The Control Board And Box

    All wires being run to the control board should also be run through water-tight connect- ors. Connectors are available from most home stores or your Estate Swing dealer. If using backup batteries, create holes on the side of the box large enough for your water-...
  • Page 28 Position Backup Batteries 1. Slide the two batteries below the control board mount. They do not require any additional bracing. Create holes on the side of the box large enough for your water tight connectors and run your wires in from the side to make room for the batteries.
  • Page 29 For Your Convenience The white terminal strips on the control board are easily removed for wiring. Simply pull straight out on the terminal strip to remove it from the board. It will slide right off. Slide it back on when you are finished with your wiring connections.
  • Page 30 Wiring the Operator Arm(s) Attaching Arm Cover 1. Fit the bottom cover with the supplied cable gland. 2. Run the 5 Conductor wire through the cable gland and tighten the cable gland to squeeze the wire. 3. After attaching the wire according to the picture below and the chart on the following page, cover the operator arm terminal board with the bottom cover.
  • Page 31 Wiring the Operator Arm(s) 1. Locate the wiring terminal board on the bottom of the operator arm(s). 2. Wire the operator arms according to the diagram below. NOTE: 1 indicates Master arm or Single operator connections, 2 indicates Slave arm if appli- cable and is not used in single gate installations.
  • Page 32 Wiring the Operator Arm(s) for Push To Open 1. Locate the wiring terminal board on the bottom of the operator arm(s). 2. Wire the operator arms according to the diagram below. Wiring Connections for Operator Arm Power. Position Color Arm to Board Terminal Board Board Connection...

  • Page 33: Temporary Safety Jumpers

    Temporary Safety Jumpers For the highest level of safety, the Estate Swing systems are set up with Normally Closed safety terminals. This means that in order for the gate opener to move these terminals must be closed either through a safety device (recommended) or with jumpers. Temporary safety jumpers are provided in the control box hardware bag for jumping these terminals to common (COM) during the set-up process.

  • Page 34: Power

    Power 1. The Estate Swing E-S 1600 comes with 1) 24V transformer. The transformer supplied has 2 screw terminals to connect to. You may locate the transformer up to 144’ (single) or 72’ (dual) away from the control board using 2 conductor stranded direct burial wire as specified below.

  • Page 35: 433 Plug-In Receiver

    Estate Swing 433 Plug-in Receiver 1. With the red plug already inside the control box, run the grey receiver wire out of the box through one of the water tight connections. 2. Find a location for the receiver box on the gate post or a fence post that is within the length of the receiver wire.
  • Page 36 Estate Swing 433 Plug-in Receiver (cont.) 5. Plug the white clip inside the control box into the control board. The groove in the white clip should snap into the guide on the 5 prong connector. (Fig 6. The red power light should come on the receiver.
  • Page 37 Setting Operating Parameters Complete this step prior to programming the gate run time. This will dic- tate how your gate will react during programming and normal operation. It is not necessary to reset these if power is removed or if reset is tripped, they will stay set.

  • Page 38: Operating Parameters Chart

    Operating Parameters Chart Minimum Force This parameter adjusts the sensitivity of the electronic clutch system. The electronic clutch Medium-low Force FORCE system controls the anti-crushing auto-reverse Medium-high Force feature when a gate in motion makes contact with an obstacle. High Force This parameter is for Dual gate opener sys- 1.5 Second Offset tems ONLY.
  • Page 39 This parameter determines when the gate will 20% of total arch SOFT begin to slow down near the end of opening START/ and closing cycle. 10% of total arch STOP This parameter determines how fast the gate SOFT will move during the soft start/stop. If using SPEED positive stops it must be set to 0.
  • Page 40 Programming Gate Run Times In this stage, your control board will memorize where your limits are (identified by limit switches, positive stops or both) in both opening and closing phases. Also if the auto-close feature is activated it will learn the user specified pause time. FOR SAFETY PURPOSES—your opener will not run until this step is completed 1.
  • Page 41 5. When the closing stop point or limit switch is reached, the motor pauses for approximately 2 seconds, and then restarts with a total opening maneuver to the opening stop point or limit switch. 6. When the full open stop or limit switch is reached the gate(s) will stop. 7.
  • Page 42 LED Lights & Operational Displays Control Board LED Lights - The control board LED lights are located above their respec- tive terminals that they represent. (With exception of ALIM, power supply light, which is located below the power terminals in the upper left corner.) The LED lights are a quick way of verifying necessary connections are made.

  • Page 43: Troubleshooting

    Troubleshooting If the gate opener will not move. Be sure you have gone through programming. Without programming no power is ever sent to the operator arms. Check wiring connections. Check to be sure jumpers are in place between STOP, FSW OP, FSW CL to COM on terminal block CN4.
  • Page 44 Touch the reset pins (RST) to reset the system. Change the i parameter to 0. Restart the learning process. Contact Estate Swing for alternate power supply to correct a lack of correct voltage and/or amper- age outputs under load. The gate does not reach the desired stop points.
  • Page 45 If you call in for technical support or warranty support: before any control board or motor will be permitted to be sent in for testing or warranty you will be required to e-mail digital photos to the technician. This is done in your best interest to save unnecessary shipping expenses and time lost. Many times we can come up with solutions to issues by seeing pictures that relay information that is impossi- ble to relay through a phone conversation.

  • Page 46: Control Board Overview

    Control Board Overview Caution! Do not r un 110V AC power dir ect to the boar d. This will cause per manent damage to both boards and void your warrantee. Caution! - Upper left hand corner of board, used for power and back up power. VAC - terminals.
  • Page 47 CN2 - Located on the lower left side of the board, these terminals are outputs for the opera- tor arm(s), gate locks (optional), and lamps (optional). APM1, CHM1 - terminals. For dual oper ations these ter minals ar e for the ar m that must ...
  • Page 48 Photocell & Safety Device Guide Before connecting the photocells (or other devices) we advise you to select the type of operation according to the movement zone to be protected. Opening Safety Devices: They operate only during the gate opening movement and, therefore, they are suitable for protecting the zone between the opening leaves and fixed...
  • Page 49 Accessories Wiring The manufacturer instructions that come with your accessory should have markings for wires or terminals to connect to the gate opener. Please look for terminals named below in the in- structions for the accessory. Keypads, Receivers:  Normally Open (NO) or Input (INP) or Relay of entry device = OPENA ter minal of CN4 block on gate opener control board.
  • Page 50 Accessories Wiring Photo Eye, Safety Edge, Safety Loop:  Normally Closed (NC) of safety device = FSW CL ter minal of CN4 block on gate opener control board.  Common (COM) or Ground (GND) of safety device = COM ter minal of CN4 block on gate opener control board.

This manual is also suitable for:

E-s 1602 series

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