Glow-worm swift flow 100 Installation Instructions Manual
  1. Manuals
  2. Brands
  3. Glow-worm Manuals
  4. Boiler
  5. Swift flow 100
  6. Installation instructions manual

Glow-worm swift flow 100 Installation Instructions Manual

Hide thumbs Also See for swift flow 100:
Table of Contents

Advertisement

Quick Links

Download this manual
Installation Instructions
Fanned Flue Combination Boiler
One Contact Total Service
To b e l e f t w i t h t h e u s e r
This is a Cat I
2H
Customer Services:
Tel: (01773) 828100
Fax: (01773) 828070
100
G.C. No. 47 313 07 - S.I.T
G.C. No. 47 313 08 - HONEYWELL
Appliance
Hepworth Heating Ltd.,
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
220650B.02.97

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the swift flow 100 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Glow-worm swift flow 100

Summary of Contents for Glow-worm swift flow 100

  • Page 1: Installation Instructions

    220650B.02.97 Installation Instructions To b e l e f t w i t h t h e u s e r G.C. No. 47 313 07 - S.I.T G.C. No. 47 313 08 - HONEYWELL Fanned Flue Combination Boiler This is a Cat I Appliance Hepworth Heating Ltd., Customer Services:...
  • Page 2 1 G e n e r a l SAFETY VALVE DISCHARGE KEY: 22mm COMPRESSION CENTRAL HEATING 15mm COMPRESSION DOMESTIC WATER in. BSPT) GAS CONNECTION ALL DIMENSIONS in MILLIMETRES Diagram 1.1 The instructions consist of three parts, Installation, WATER Servicing and Instructions for Use which includes the THROTTLE Guarantee Registration Card.
  • Page 3 1 G e n e r a l This boiler will be fitted with either a Honeywell or SIT 1.5 Data Label Gas Valve. The data label is on the inner case cover. The valve used can be identified as shown: 1.6 Data HONEYWELL S.I.T.
  • Page 4 1 G e n e r a l 1.8 Gas Supply The gas installation must be in accordance with the rules in force in the countries of destination. The supply from the governed gas meter must be of adequate size to provide a steady inlet working pressure of 20mbar (8in wg) at the boiler.
  • Page 5 2 B o i l e r P o s i t i o n 2.1 Location The boiler must be installed in accordance with the rules in froce in the countries of desination. The boiler is not suitable for fitting out of doors. Any electrical switch or boiler control using mains electricity must be positioned so that it cannot be touched by a person using the bath or shower.
  • Page 6 3 F l u e a n d V e n t i l a t i o n 3.1 Flue 3.3 Internal Access Flue Ventilation must be provided in accordance with the The flue can be installed from inside the building, when rules in force in the countries of destination.
  • Page 7 3 F l u e a n d V e n t i l a t i o n 3.5 Terminal Guard A terminal guard is required if persons could come into contact with the terminal or the terminal could be subject to damage.
  • Page 8 4 H e a t i n g S y s t e m Btu/h x REMAINING CONVEYING CAPACITY OF PUMP 1000 SHOWING RELATIVE SYSTEM DIFFERENTIAL AT VARIOUS SYSTEM HEATING LOADS. 30.6 19.8 FEET ACCEPTABLE DIFFERENTIAL RANGE LITRES/Min GALLONS/Min FLOW RATE Diagram 4.1 GRUNDFOS REMAINING CONVEYING CAPACITY OF PUMP...
  • Page 9 0.7bar, to 98Litres with a cold fill pressure of 1.05bar. If, due to a high static head, the Glow-worm Wilo Pump cold fill pressure is higher, then the expansion vessel pre-fill pressure must be increased, and the maximum The pump adjuster should normally be left at maximum system volume decreased.
  • Page 10 4 H e a t i n g S y s t e m 4.7 Bypass 3-LITRE MAKE-UP It is ESSENTIAL that a bypass of 22mm od minimum is DOMESTIC BOTTLE fitted to all installations. The bypass must have a WATER (if required) lockable valve, “B”...
  • Page 11 4 H e a t i n g S y s t e m 4.9 Filling Sealed Systems METHOD 1 COMBINED CHECK VALVE HEATING Provision for filling the system at a low level must be TEMPORARY AND VACUUM SYSTEM made. Three methods of filling are shown in diagram HOSE BREAKER 4.3.
  • Page 12 6 I n s t a l l a t i o n P r e p a r a t i o n 6.1 Unpacking OUTER CASE SECURING SCREW (2) Remove the top carton and cut out the flue template from SELECTOR SWITCH the inner flap.
  • Page 13 6 I n s t a l l a t i o n P r e p a r a t i o n 6.2 Marking The boiler mounting frame is the same width as the 115Dia. boiler but the flue connection sticks out at the top. MIN.
  • Page 14 7 F l u e P r e p a r a t i o n 7.1 Flue Length For a rear flue, measure the distance from the outside wall face to the boiler mounting wall. Check that the flue length will be suitable, see diagram 3.1 for a FLUE standard flue system or diagram 3.3 for a long flue TERMINAL...
  • Page 15 7 F l u e P r e p a r a t i o n 7.4 Flue Assembly Fit and secure the flue elbow, see diagram 7.4. Insert the flue and spacer into the air duct. Fit the air box spigot plate in the correct position on the air box according to left, right or rear flue.
  • Page 16 8 G a s a n d W a t e r C o n n e c t i o n s 8.1 Gas Connection BOILER 'NOTCH' MARKING POSITION OF MOUNTING SAFETY VALVE DISCHARGE The gas supply can be connected from below or through FRAME the wall at the rear of the boiler, see diagram 8.1 for position.
  • Page 17 9 E l e c t r i c a l C o n n e c t i o n s 9.1 Supply Cable Connection 9.3 Clock/Timer Kit CAUTION. To prevent an induced current from An internal clock/timer kit can be supplied, refer to the switching the central heating on, when not required, it is literature supplied with the kit.
  • Page 18 9 E l e c t r i c a l C o n n e c t i o n s INTEGRAL CLOCK TO BOILER EXTERNAL CLOCK TO BOILER RED LINK. 5 POLE CONNECTOR ON 5 POLE CONNECTOR ON REMOVE WHEN MOUNTING FRAME MOUNTING FRAME...
  • Page 19 1 0 B o i l e r F i x i n g 10.1 Mounting the Boiler CONTROL HOUSING TEMPERATURE COVER SECURING CONTROL KNOB After installing the boiler mounting frame, gas, domestic FASCIA SCREW and heating systems, making the electrical connections FASCIA and preparing the flue components, continue as below: SECURING...
  • Page 20 1 0 B o i l e r F i x i n g 10.7 Flue Fixing Remove the air box access plate from the front of the air box, see diagram 10.4. Pass the prepared air box and flue assembly into and through the wall sleeve.
  • Page 21 1 1 C o m m i s s i o n i n g 11.1 Filling Domestic Water Circuit PIEZO BUTTON Check that the boiler is isolated from the electrical PILOT/IGNITION supply, at the external isolator. MAIN BURNER Fully open the domestic water supply stop cock or valve GAS CONTROL in the supply to the boiler.
  • Page 22 1 1 C o m m i s s i o n i n g SECURING SCREWS (2) Slacken but do not remove TEST LARGE IGNITION POINT ADJUSTING LEAD NUT (MIN. PRESSURE) PIEZO UNIT BRACKET SMALL Slide forward ADJUSTMENT and lower to NUT (MAX.
  • Page 23 1 1 C o m m i s s i o n i n g 11.4 Initial Lighting of the Pilot - SIT 11.4 Initial Lighting of Pilot - Honeywell Identify the boiler controls, see diagram 11.1. Identify the boiler controls, see diagram 11.1. Turn gas control knob “D”...
  • Page 24 1 1 C o m m i s s i o n i n g 11.5 Burner Pressure - Hot Water - SIT 11.5 Burner Pressure - Hot Water - Honeywell The burner pressure is factory preset and no adjustment should be required.
  • Page 25 1 1 C o m m i s s i o n i n g 11.6 Gas Rate - Modulation - SIT 11.6 Gas Rate Modulation - Honeywell The minimum gas rate is factory preset and no The minimum gas rate is factory preset and no adjustment should be required.
  • Page 26 1 1 C o m m i s s i o n i n g 11.7 Domestic Water Flow Rate 11.9 Temperature Settings Adjust the water throttle to obtain a flow rate of 12Litre The domestic hot water outlet and central heating flow a minute (2.65gall/min), clockwise to increase, see temperatures are factory preset and sealed.
  • Page 27 1 1 C o m m i s s i o n i n g 11.11 Completion The user control door is designed for left or right hand hinging. If required the hinge can be moved to the other side to that supplied, as follows: Remove the hinge pin bracket securing screw then remove the hinge pin retaining bracket and, holding the HINGE PIN...
  • Page 28 Substances Hazardous to Health The adhesives and sealants used in this appliance are cured and give no known hazard in this state. INSULATION PADS/CERAMIC FIBRE These can cause irritation to skin, eyes and the respiratory tract. If you have a history of skin complaint you may be susceptible to irritation. High dust levels are usual only if the material is broken.

Table of Contents