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Town & Country Fireplaces TCWS.54OD Installation And Operating Instructions Manual

Series c modular direct vent
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INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WARNING:
If the information in these
instructions is not followed exactly, a fi re or
explosion may result causing property damage,
personal injury or death.
DANGER: If you smell gas:
1. Shut off gas to the
appliance
2. Extinguish any open fl ame.
3. If odor continues, keep away from the ap-
pliance and immediately call your gas supplier
or fi re department.
WARNING: Do not store or use gasoline or other
fl ammable vapors and liquids in the vicinity of
this or any other appliance.
An LP-cylinder not conected for use shall not
be stored
WARNING: Improper installation, adjusment,
alteration, service or maintenance can cause
injury or property damage. Read the installa-
tion, operating and maintenance instructions
thoroughly before installing or servicing this
equipment.
102813-40
CARBON MONOXIDE HAZARD
This appliance can produce carbon mon-
oxide which has no odor.
using it in an enclosed space can kill
you.
Never use this appliance in an enclosed
space such as a camper, tent, car or
home.
TCWS.54CODE
TCWS54 OUTDOOR GAS
FIREPLACE INSTALLATION
AND OPERATING
INSTRUCTIONS
MODEL
TCWS.54OD
SERIES C
MODULAR DIRECT VENT
WARNING: For Outdoor Use Only
Installation and service must be performed
by a qualifi ed installer, service agency or the
gas supplier.
SERIAL #
5050.5401-A

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Summary of Contents for Town & Country Fireplaces TCWS.54OD

  • Page 1 An LP-cylinder not conected for use shall not be stored MODEL WARNING: Improper installation, adjusment, TCWS.54OD alteration, service or maintenance can cause injury or property damage. Read the installa- SERIES C tion, operating and maintenance instructions...

  • Page 2: Table Of Contents

    Table of Contents Caution ................... 3 Safety ..................... 3 Important Note for the Commonwealth of Massachusetts: ..... 4 This Fireplace Is Intended For Outdoor Use Only! ......5 Propane Conversion ............... 6 Fireplace Dimensions ..............7 Minimum Clearances to Combustible Material ....... 7 Installation Requirements ...............

  • Page 3: Caution

    Caution FOR YOUR SAFETY - Do not install or operate your Town & Country fi replace without fi rst reading and understanding this manual. Any installation or operational deviation from the fol- lowing instructions voids the Town & Country Fireplaces Warranty and may prove hazardous.

  • Page 4: Important Note For The Commonwealth Of Massachusetts

    Important Note for the Commonwealth of Massachusetts: From Massachusetts Rules and Regulations 248 CMR 5.08: For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfi ed.

  • Page 5: This Fireplace Is Intended For Outdoor Use Only

    This Fireplace Is Intended For Outdoor Use Only! - The fi replace must be located inside of a weatherproof enclosure. - Flashing must be installed around the fi replace opening in accordance with local building codes in order to prevent moisture from entering the enclosure. - A drip pan (not supplied with the unit) must be installed under the fi replace and be provided with a means of draining.

  • Page 6: Propane Conversion

    Propane Conversion Note: This fireplace comes with a Fig. #2 pre-installed Honeywell pilot. When installing the burner assembly, remove the pilot that came attached to the burner and discard. DO NOT USE ANY OTHER PILOT WITH YOUR OUTDOOR UNIT OTHER THAN ORIFICE HOUSING THE HONEYWELL PILOT THAT CAME...

  • Page 7: Fireplace Dimensions

    Fireplace Dimensions Fig. #5 73 7/8” 73 7/8” 22 11/16” 55” 28 5/8” 17 3/4” 29 3/4” 11 1/2” 53 9/16” 53 9/16” Minimum Clearances to Combustible Material Fig. #6 NON-COMBUSTIBLE ZONE. COMBUSTIBLE FRAMING AND STEEL FRAMING DO NOT INSTALL ANY COMBUSTIBLE MATE- FINISH WALL ABOVE STANDOFFS RIAL, ELECTRICAL WIRING OR GAS PLUMBING STANDOFFS...

  • Page 8: Installation Requirements

    Installation Requirements The Town & Country Fireplace installation and venting must conform to the current CAN/CGA-B149 installation code (in Canada) or the current National Fuel Gas Code, ANSI Z223.1 (in the USA), and approved per local codes. Only qualifi ed (licensed or trained) personnel should install this product.

  • Page 9: Standoffs

    Standoffs The standoffs are shipped loose Fig. #10 inside the fi replace and must be TOP STANDOFFS installed on the top and the side of the fi replace as shown in Fig. #10. Do this once the fi replace is on site and in position.

  • Page 10: Framing And Finishing

    Framing and Finishing Note: The fi replace should be in place position. Secure the steel frame to the framing Fabricate and install appropriate fl ashing to and venting installed before framing in or brackets on each side of the unit. Ensure that local building code.
  • Page 11 Fig. #13 Fig. #13a IF FINISHING THE WALL ABOVE THE NON-COMBUSTIBLE BOARD DETAIL UNIT WITH PAINT, THE FRAMING KIT SHIPPED WITH THE UNIT SHOULD BE DISCARDED. IT IS RECOMMENDED TO USE FULL SHEETS OF CALCIUM SILICATE NON-COMBUSTIBLE BOARD OR ITS EQUIVALENT AND BOARD FULL LENGTH METAL STUDS TO FINISH AND FRAME AROUND THE...

  • Page 12: Steel Stud Framing Kit

    Steel Stud Framing Kit TCWS.54FRKIT Each Kit Contains: Item Part # Description Qty. 5049.9912 SCREW, WAFER #8 x 1/2 8293.4 STUD, SIDES 55” L 8293.2 STUD, OUTER SIDES 55” L 8293 STUD, UPPER/LOWER 75 1/4” L 8293.6 INNER CROSS BRACE 56 5/8”...
  • Page 13 NOTE: Sheet metal parts have sharp edges, use caution when handling. 1. Frame Assembly • Place 2 of #4 together as a top. • Place 1 of #6 into the joint with the long edge facing up. Align the 3 holes and screw together with wafer screw #1. •...
  • Page 14 2. Attach the Assembled Frame to the Fig. #17 Unit • Align the assembled frame to the unit framing brackets. (Fig #17) Attach at the fastening points through the access holes in the outer side studs (3). 3. Secure to Existing Framing •...

  • Page 15: Adjustable Lintel

    Adjustable Lintel The adjustable lintel assembly has two Fig. #20 orientations for desired fi nishing. A fl anged edge and a hemmed edge. The lintel comes factory installed with the fl ange edge out. If the desired edge is different from the factory setting, use the following steps to change it(Fig.#20).

  • Page 16: Honeywell Control Valve

    Honeywell Control Valve Plumbing and Electrical ACCESS PANEL Fig. #23 The gas control system is located on the right hand side of the fi rebox behind an access panel and the decorative fi rebox panel (if installed). The fi replace is operated via a wall switch. The wall control is connected to the fi replace by a 14-2 AWG wire, not supplied with the fi replace.

  • Page 17: Gas Supply

    Gas Supply Caution: The gas line should be installed by a qualifi ed service person in accordance with all building codes. This section is intended as a guide for qualifi ed technicians installing this appliance. Consult local and/or national building codes before proceeding. •...

  • Page 18: Venting

    Venting Before installing venting for this unit, the installer should read these instructions to insure that the proper vent confi guration has been selected. Use only Town and Country Termination kits #: TCVT.RTA - Roof Termination Kit Vent system components approved for use with the Town and Country Fireplace are shown in Fig.

  • Page 19: Roof Termination Venting Chart

    Roof Termination Venting Chart Fig. #28 Various combinations of vent runs may be used. Refer to Fig. #28 for details. For optimum performance and fl ame appearance, keep the MAX. vent length to a minimum and limit the number of elbows. Connections between each vent system component must be tightly joined, secured with sheet metal screws and sealed.
  • Page 20 Fig. #29 Ceiling Opening: Determine the exact position of the fi replace so that the vent pipe is centered (if possible) between two building framing members. Lay out the vent system path, minimizing the number of elbows and length of vent. Consult your local building codes prior to proceed- 14 1/2"...
  • Page 21 Roof Vent Terminal: Place the roof fl ashing over top of the vent pipe and seal it to the roof using the meth- ods and materials appropriate for the type of roof on the building. Shingle roof example shown. (Fig. #31) Place the storm collar down over the vent pipe until it is level.

  • Page 22: Vent Terminal Clearance

    Vent Terminal Clearance Fig. #32 Minimum clearances to the vent terminal must be maintained as shown in VENT TERMINAL MINIMUM CLEARANCES fi gure #32. Measure clearances to the nearest edge of termination hood. TO ADJACENT STRUCTURES NOTE: Vent terminal must not be recessed NOTE: LOCAL CODES OR REGULATIONS MAY REQUIRE DIFFERENT CLEARANCES.

  • Page 23: Vent Pipe Sealant

    Vent Pipe Sealant Fig. #35 APPROVED “HIGH TEMP.” VENT PIPE SELF-ADHESIVE TAPE (SUPPLIED) All outer joints of the vent pipe must be sealed with the approved "High Temperature" self- adhesive aluminium tape provided. Wrap the tape completely around the joint and press fi rmly in place.

  • Page 24: Vent Restrictor Adjustment

    Vent Restrictor Adjustment The vent restrictor is located on the underside of the fi rebox top. The unit leaves the fac- Fig. #36 tory with the vent restrictor open. The restrictor is built into the appliance for secondary air WALL AND ROOF fl ow adjustment.

  • Page 25: Firebox Panels Installation

    Fig. #37 Firebox Panels Installation Remove the 2 inner screws from the upper heat shield. (Fig. #37) Fig. #38 Slip the top porcelain panel into the lip at the front of the fi rebox and tip the panel up to align with the screw holes. Secure with the previously removed screws.

  • Page 26: Lighting Instructions

    Lighting Instructions FOR YOUR SAFETY READ BEFORE LIGHTING - Do not touch any electric switch; do not use any phone in your WARNING: If you do not follow these instructions building. - Immediately call your gas supplier from a neighbour's phone. exactly, a fire or explosion may result causing Follow the gas supplier's instructions.

  • Page 27: Maintenance

    APPENDIX Maintenance CAUTION: Turn off gas and electrical power supply (if applicable) and allow ample time for unit to cool before servicing appliance. It is recommended that the fi replace and its venting should be inspected at least once a year by a qualifi ed service person. Glass Panel: Warning: Do not operate fi replace with glass panel removed, cracked or broken.

  • Page 28: Tcws.54Code Replacement Parts

    TCWS.54CODE Replacement Parts (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. TCWS BODY ASSEMBLY ......TCWS.54CODE ORIFICE (2pcs) ........5022.87 GLASS ASSEMBLY (c/w gasket) ..GLAS.2062ASSY MAIN GAS SUPPLY TUBES (3pcs) ..5019.223 FRAMING KIT .........TCWS.54FRKIT BURNER SUPPORT ........9498 PANEL SETS PILOT ASSEMBLY ......TCRP.5005025G BLACK PORCELAIN ......TCPN.775.C...

  • Page 29: Replacement Parts - Honeywell Control System

    Replacement Parts – Honeywell Control System (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM ..DESCRIPTION ..........PART NO. #1..CONTROL ASSEMBLY KIT ....TCRP.9000 #2..BULKHEAD ASSEMBLY KIT ....TCRP.8133 #3..CONTROL BOX KIT ........ TCRP.92762WLD #4..TEST FITTING ......... 5019.104 KIT CONTENTS: #1..

  • Page 30: Wiring Diagram

    Wiring Diagram Fig. #43 TCWS.54CODE 102813-40...

  • Page 31: Roof Termination Kit

    Roof Termination Kit TCVT.RTA Fig. #44 16 1/2" VERTICAL TERMINATION CAP TCVT.9365 9" STORM COLLAR TC42.90665 CEILING FIRESTOP ROOF SUPPORT TCVT.THIMA BRACKET TCVT.93915 TCWS.54CODE 102813-40...

  • Page 32: Vent Pipe Dimensions

    Vent Pipe Dimensions Fig. #45 11" 12" PIPE ..10 1/4" 18" PIPE ..16 1/4" 24" PIPE ..22 1/4" 48" PIPE ..46 1/4" 10 15/16" 9 1/2" TCVT.811X12ADJ 11 1/8" TCVT.811X _ _ 12 9/16" 13 1/8" TCVT.811XLB45 TCWS.54CODE 102813-40...

  • Page 33: Vent Offset Chart

    Vent Offset Chart Fig. #46 12" PIPE 18 5/8" 18" 18" PIPE 22 7/8" 22 3/8" 10 7/ 24" PIPE 27 1/8" 26 1/2" 48" PIPE 44 1/16" 43 1/2" 1 1/4Ó 11 3/8" ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 2 1/8"...

  • Page 34: Quick Panel Removal For Valve Service

    Quick Panel Removal for Valve Service Fig. #47 1. Remove front panel base. Also remove FRONT PANEL BASE rear panel base if Black Diamond Burner is fi tted.(Fig. #47) 2. Push up on the heat shield, at the right end of the unit near the middle, enough to clear the securing tab.
  • Page 35 TCWS.54CODE 102813-40...
  • Page 36 TCWS.54CODE 102813-40...
  • Page 37 TCWS.54CODE 102813-40...
  • Page 38 TCWS.54CODE 102813-40...

  • Page 39: Safety Label Location

    Safety Label Location NOTE: The Safety Label is located on a plate found in a slot between the left hand side lintel and the left hand side window frame. This plate is attached to the side casing with a cable. TCWS.54CODE 102813-40...
  • Page 40 Technical support: 1-250-748-1184 Web site: www.townandcountryfi replaces.net 2975 Allenby Rd., Duncan, BC V9L 6V8 Printed in Canada...

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