DAELIM S4 50cc Service Manual page 141

FRONT WHEEL / FRONT BRAKE / FRONT FORK / STEERING STEM
FRONT FORK SPRING FRONT FORK SPRING FRONT FORK SPRING FRONT FORK SPRING FRONT FORK SPRING FRONT FORK SPRING FRONT FORK SPRING
FRONT FORK SPRING FRONT FORK SPRING FRONT FORK SPRING FRONT FORK SPRING FRONT FORK SPRING FRONT FORK SPRING
FRONT FORK SPRING FRONT FORK SPRING
FRONT FORK SPRING FRONT FORK SPRING FRONT FORK SPRING FRONT FORK SPRING FRONT FORK SPRING FRONT FORK SPRING FRONT FORK SPRING
BOTTOM CASE
OIL LOCK PEACE
REBOUND SPRING
SOCKET
BOLT
FORK PIPE
FORK PIPE FORK PIPE FORK PIPE
FORK PIPE FORK PIPE FORK PIPE FORK PIPE
FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE
FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE
FORK PIPE FORK PIPE FORK PIPE
BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE
BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE
BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE
BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE
OIL SEAL DUST SEAL
OIL SEAL STOP RING
PIPE SEAT
CUSHION SPRING
FORK SEAL DRIVE FORK SEAL DRIVE FORK SEAL DRIVE FORK SEAL DRIVE FORK SEAL DRIVE FORK SEAL DRIVE FORK SEAL DRIVE
FORK SEAL DRIVE FORK SEAL DRIVE FORK SEAL DRIVE FORK SEAL DRIVE FORK SEAL DRIVE FORK SEAL DRIVE
FORK SEAL DRIVE FORK SEAL DRIVE FORK SEAL DRIVE FORK SEAL DRIVE
FORK SEAL DRIVE FORK SEAL DRIVE FORK SEAL DRIVE FORK SEAL DRIVE FORK SEAL DRIVE
INSPECTION
● Place the fork spring on a level place, and measure
the free length.
● If the free length deviates from the service limit,
replace the springs with now ones.
SERVICE LIMIT: 232 MM
● Check components for damage or abnormal wear.
Replace defective parts with new ones.
● Set the fork pipe on a V-blocks, and measure fork
pipe deflection by rotating with a dial gauge.
● Replace if the defletion is greater than 0.2mm.
● Check the contact side of slider bush.
● Replace bottom case when serisously damaged.
ASSEMBLY
● Wash parts with clean oil prior to assembling.
● Assemble the rebound spring and fork piston to the
fork pipe.
● Assemble oil seal
● Assemble oil seal stop ring
● Apply ATF to the new oil seal.
● Assemble the oil seal to the bottom case.
● Insert the oil seal with special tools until the
attachment groove of the bottom case set ring is
exposed.
TOOL: FORK SEAL DRIVER
FORK SEAL DRIVER BODY