Capacities And Replacement Parts; Hardware - Cushman SHUTTLE 2+2 G Owner's Manual

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

CAPACITIES AND REPLACEMENT PARTS

HARDWARE

Normally, three classes of standard hardware and three classes of metric hardware are used in the vehicle. Grade 5
hardware is identified by the three marks on the hexagonal head; grade 8 hardware is identified by six marks on the
head; grade 2 hardware is not marked. The class specification is marked on metric hardware.
Inspect the vehicle for loose fasteners periodically. The fasteners must be tightened carefully and according to the
Torque Specifications table or as specified in the Repair and Service Manual.
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
BOLT SIZE 1/4"
Grade 2
(5)
Grade 5
(8)
Grade 8
(8)
BOLT SIZE M4
Class 5.8
(2)
(Grade 2)
5.8
Class 8.8
(3)
8.8
(Grade 5)
Class 10.9
10.9 (4)
(Grade 8)
Fuel (Early Production)
Fuel (Late Production)
Rear Axle Oil
Fuse (15 amp)
Headlight Bulb
Turn Signal Bulb
Tail Light Bulb
ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)
Unless otherwise noted in text, tighten all hardware in accordance with this chart.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
5/16" 3/8"
4 8 15
(11) (20)
6 13 23
(18) (31)
6 18 35
(24) (47)
M5 M6
1 2 4
(3) (6)
2 4 7
(6) (10)
3 6 10
(8) (14)
Torque Specifications and Bolt Grades
6.0 gal. (22.7 liters)
5.6 gal. (21.4 liters)
12 oz (1.2 liters) 30 WT Engine Oil
P/N 18392-G1
P/N 619100
P/N 619102
P/N 21759-G1
7/16" 1/2" 9/16"
24 35 55
(33) (47) (75)
35 55 80
(47) (75) (108)
55 80 110
(75) (108) (149)
M8 M10 M12
10 20 35
(14) (27) (47)
18 35 61
(24) (47) (83)
25 49 86
(34) (66) (117)
Owner's Guide
MAINTENANCE
5/8" 3/4" 7/8"
75 130 125
(102) (176) (169)
110 200 320
(149) (271) (434)
170 280 460
(230) (380) (624)
M14
55
(76.4)
97
(131)
136
(184)
B
1"
190
(258)
480
(651)
680
(922)
41