Capacities And Replacement Parts - Cushman 2012 Hauler 800 Owner's Manual

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Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

CAPACITIES AND REPLACEMENT PARTS

Hardware
Periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with the
Torque Specifications table
Use care when tightening fasteners and refer to the Technician's Repair and Service Manual for specific torque values.
Generally, three grades of hardware are used in the vehicle. Grade 5 hardware can be identified by the three marks on
the hexagonal head and grade 8 hardware is identified by 6 marks on the head. Unmarked hardware is Grade 2.
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
BOLT SIZE
1/4"
4
Grade 2
(5)
6
Grade 5
(8)
6
Grade 8
(8)
BOLT SIZE
M4
Class 5.8
1
(Grade 2)
(2)
5.8
2
Class 8.8
(3)
8.8
(Grade 5)
3
Class 10.9
10.9
(4)
(Grade 8)
(Early Prod.) 5.3 gal (20.0 liters) / 87 Octane Min
Fuel Tank / Fuel
(Early Prod.) 5.7 gal (21.5 liters) / 87 Octane Min
Engine Oil
1.4 US qt (1.3 liters)
Oil Filter
P/N 607454
Air Filter
P/N 28463G01
NGK BPR2ES (P/N 607462)
Spark Plug
.028" - .031" (.7 mm - .8 mm) Gap
Starter/Generator Belt
P/N 26414G1
Clutch Belt
P/N 618630
Rear Axle Oil
51 oz (1.5 liters) / SAE 30
Fuse
15 amp (P/N 18392G1)
LED Bulb
(P/N 619101)
(P/N 619100)
Headlight Bulb
Turn Signal Bulb
(P/N 619102)
#1157 (P/N 611242)
Tail Light Bulb
2 oz (60 mL) (P/N 625753)
Friction Modifier (Rear Axle)
ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)
Unless otherwise noted in text, tighten all hardware in accordance with this chart.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
5/16"
3/8"
7/16"
8
15
24
(11)
(20)
(33)
13
23
35
(18)
(31)
(47)
18
35
55
(24)
(47)
(75)
M5
M6
M8
2
4
10
(3)
(6)
(14)
4
7
18
(6)
(10)
(24)
6
10
25
(8)
(14)
(34)
MAINTENANCE
1/2"
9/16"
5/8"
35
55
75
(47)
(75)
(102)
55
80
110
(75)
(108)
(149)
80
110
170
(108)
(149)
(230)
M10
M12
M14
20
35
55
(27)
(47)
(76.4)
35
61
97
(47)
(83)
(131)
49
86
136
(66)
(117)
(184)
3/4"
7/8"
1"
130
125
190
(176)
(169)
(258)
200
320
480
(271)
(434)
(651)
280
460
680
(380)
(624)
(922)
5 - 25
5

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2012 hauler 1200

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