MTU 12V2000M94 Operating Instructions Manual
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MTU 12V2000M94 Operating Instructions Manual

MTU 12V2000M94 Operating Instructions Manual

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Operating Instructions

Diesel Engine
12V2000M94
16V2000M94
MS150061/06E

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Summary of Contents for MTU 12V2000M94

  • Page 1: Operating Instructions

    Operating Instructions Diesel Engine 12V2000M94 16V2000M94 MS150061/06E...
  • Page 2 All information in this publication was the latest information available at the time of going to print. MTU Friedrichshafen GmbH reserves the right to change, delete or supplement the information provided as and when required.

  • Page 3: Table Of Contents

    8.3.2 Instructions and comments on endoscopic and visual examination of cylinder liners 4 Technical Data 8.4 Crankcase Breather 8.4.1 Crankcase breather – Cleaning oil pre- 4.1 Engine data 12V2000M94 separator element 4.2 Engine data 16V2000M94 8.4.2 Crankcase breather – Oil separator 4.3 Firing order replacement, diaphragm check and 4.4 Engine –...
  • Page 4 8.15.8 Coolant filter – Replacement 9 Appendix A 8.16 Raw Water Pump with Connections 8.16.1 Raw water pump – Relief bore check 9.1 Abbreviations 9.2 MTU Contact/Service Partners 8.17 Belt Drive 8.17.1 Drive belt – Condition check 10 Appendix B 8.18 Battery-Charging Generator 8.18.1 Battery-charging generator drive –...

  • Page 5: Safety

    The maintenance schedules of the manufacturer must be observed over the entire life cycle of the product. Replacing components with emission labels On all MTU engines fitted with emission labels, these labels must remain on the engine throughout its opera- tional life.

  • Page 6: Correct Use For All Products

    • With preservation approved by the manufacturer in accordance with the (→ Preservation and Represerva- tion Specifications of the manufacturer) • With spare parts approved by the manufacturer in accordance with the (→ Spare Parts Catalog/MTU con- tact/Service partner) • In the original as-delivered configuration or in a configuration approved by the manufacturer in writing (in- cluding engine control/parameters) •...

  • Page 7: Personnel And Organizational Requirements

    1.3 Personnel and organizational requirements Organizational measures of the user/manufacturer This manual must be issued to all personnel involved in operation, maintenance, repair, assembly, installa- tion, or transportation. Keep this manual handy in the vicinity of the product such that it is accessible to operating, maintenance, repair, assembly, installation, and transport personnel at all times.

  • Page 8: Safety Regulations For Startup And Operation

    1.4 Safety regulations for startup and operation Safety regulations for startup Install the product correctly and carry out acceptance in accordance with the manufacturer's specifications before putting the product into service. All necessary approvals must be granted by the relevant authorities and all requirements for initial startup must be fulfilled.
  • Page 9 Follow the applicable warning instructions pertaining to such devices. MS150061/06E 2016-02 | Safety | 9...

  • Page 10: Safety Precautions When Working On The Engine

    1.5 Safety precautions when working on the engine Safety regulations prior to maintenance and repair work Have maintenance or repair work carried out by qualified and authorized personnel only. Allow the product to cool down to less than 50 °C (risk of explosion for oil vapors, fluids and lubricants, risk of burning).
  • Page 11 Never bend lines and avoid damaging lines, particularly the fuel lines. Ensure that all retainers and dampers are installed correctly. Ensure that O-rings are not installed in a slanted/twisted condition. Ensure that all fuel injection and pressurized oil lines are installed with enough clearance to prevent contact with other components.
  • Page 12 During hydraulic installation/removal of components, ensure that no persons are in the direct vicinity of the component being pressed. Working with batteries Observe the safety instructions of the battery manufacturer when working with batteries. Gases released from the battery are explosive. Avoid sparks and naked flames. Do not allow battery acids to come into contact with skin or clothing.

  • Page 13: Fire Prevention And Environmental Protection, Fluids And Lubricants, Auxiliary Materials

    The safety data sheet may be obtained from the relevant manufacturer or from MTU. Take special care when using hot, chilled or caustic materials.

  • Page 14: Check

    Compressed air Observe special safety precautions when working with compressed air: • Unauthorized use of compressed air, e.g. forcing flammable liquids (hazard class AI, AII and B) out of con- tainers, risks causing an explosion. • Wear goggles when blowing dirt off workpieces or blowing away swarf. •...

  • Page 15: Standards For Safety Notices In The Text

    1.7 Standards for safety notices in the text DANGER In the event of immediate danger. Consequences: Death, serious or permanent injury! • Remedial action. WARNING In the event of a situation involving potential danger. Consequences: Death, serious or permanent injury! •...

  • Page 16: Transport

    Make sure that the consistency and load-bearing capacity of the ground or support surface is adequate. Never set engine down on oil pan unless expressively authorized to do so by MTU on a case-to-case basis. 16 | Transport | MS150061/06E 2016-02...

  • Page 17: Lifting Requirements

    2.2 Lifting requirements Lifting requirements DANGER Suspended load. Danger to life! • Use appropriate lifting devices and appliances. • Never stand beneath a suspended load. 1 Max. admissible diagonal 3 Max. admissible diagonal 5 Max. admissible diagonal pull 40° pull 70° pull 10°...

  • Page 18: Resilient Mount - Shipping Lock

    2.3 Resilient mount – Shipping lock Shipping lock Note: The shipping lock protects the resilient mount from shock and vibration damage during engine transport. The shipping lock must be removed prior to initial engine start-up. The shipping lock must be installed according to instructions before transporting the engine. Removing shipping lock Undo nuts (4) on all outer rings of resilient mount (1) then unscrew and remove locking...

  • Page 19: General Information

    3 General Information 3.1 Engine side and cylinder designations 1 Left engine side (A-side) 3 Right engine side (B-side) 2 Engine free end in accord- 4 Engine driving end in ac- ance with DIN ISO 1204 cordance with (KGS = Kupplungsgegen- DIN ISO 1204 (KS = Kup- seite) plungsseite)

  • Page 20: Product Description

    3.2 Product description Description of the engine Engine The engine is a liquid-cooled four-stroke diesel engine with c.c.w. direction of rotation, direct injection, se- quential turbocharging and charge-air cooling. An electronic management system provides engine control and monitoring. Fuel system with common-rail injection Controlled by the electronic engine management system, the common rail injection system determines injec- tion pressure, injection timing and injection quantity independently of the engine speed.
  • Page 21 • Interface to ECU and EMU • MCS5 dialog interface • Control of an MTU lube-oil priming pump (power components in separate MTU PPC Box) • Connection facility for an MTU Local Operating Station (LOS) Serial RS422 interface for diagnosis The engine interface is divided into two parts.
  • Page 22 Monitoring: • Exhaust gas temperature, A-side • Exhaust temperature, B-side • Engine speed • Oil pressure • Differential oil pressure • Coolant temperature • Coolant level • Exhaust turbocharger speed • Leak fuel level • Oil temperature • Coolant pressure •...
  • Page 23 Plug-in pipe union The sleeve (3) covers the joint to prevent lateral spray. Only leak-off along the line is possible, the pressure decreases significantly if an O-ring (2) fault occurs. The connection is confirmed as compliant with SOLAS by DNV and GL. Plugs and sensors Screw-in plugs (4) are sealed toward the outside either with a copper sealing ring (1), according to DIN, or an O-ring (ISO).
  • Page 24 HP line between distributor and HP accumulator 1 Union nut 4 Thrust screw 7 Thrust ring 2 O-ring 5 O-ring 8 Pressure pipe 3 Thrust ring 6 O-ring 9 Jacket pipe 24 | General Information | MS150061/06E 2016-02...
  • Page 25 HP line between distributor and HP accumulator 1 Jacket pipe 5 O-ring 9 HP line 2 O-ring 6 Thrust screw 10 Pressure pipe 3 O-ring 7 Thrust ring 4 Thrust ring 8 O-ring Leak-off fuel caused by leakages from the sealing cones or the HP lines is returned to the HP pump, from where it is routed at atmospheric pressure into a level-monitored leak-fuel tank.

  • Page 26: Engine Overview

    3.3 Engine overview Figures also apply similarly to 16V. Engine overview – Free end 1 Engine oil heat exchanger 11 Exhaust turbocharger 21 Raw water pump 2 Engine oil filter 12 Carrier housing 22 Raw water connection from 3 Coolant filter 13 Actuating cylinder for ex- overboard 4 Diverter lever for engine oil...
  • Page 27 Engine overview – Driving end 1 Carrier housing upper sec- 6 Electric starter 11 Bleeder valve tion 7 Flywheel 12 Exhaust outlet 2 HP fuel pump 8 Flywheel housing KS Driving end 3 Oil filler neck 9 Carrier housing lower sec- 4 Oil dipstick tion 5 4-2 directional control valve...

  • Page 28: Sensors And Actuators - Overview

    3.4 Sensors and actuators – Overview Engine plan view Deviations from illustrations are insignificant. Also applies similarly to 12V. Item Designation Monitoring of Intake air temperature Charge-air temperature Lube oil temperature Charge-air pressure Turbocharger speed 28 | General Information | MS150061/06E 2016-02...
  • Page 29 Engine free end Item Designation Monitoring of Fuel pressure after filter B5.3 (optional) Lube oil pressure before filter B5.1 Lube oil pressure after filter B5.2 (optional) Lube oil pressure after filter Engine coolant level, expansion tank B21 (optional) Raw water pressure B6.2 (optional) Coolant temperature B6.1...
  • Page 30 Engine driving end Item Designation Monitoring of B1 (ECU) Camshaft speed B13.2 (optional EMU) Crankshaft speed B13 (ECU) Crankshaft speed 30 | General Information | MS150061/06E 2016-02...
  • Page 31 Engine, right side Item Designation Monitoring of 2-2-directional control valve YB33 Fuel temperature Fuel pressure (in rail) B16 (optional) Coolant pressure Leak fuel level Y27.2 4-2-directional control valve, B-side B4.22 Exhaust temperature, B-side MS150061/06E 2016-02 | General Information | 31...
  • Page 32 Engine, left side Item Designation Monitoring of B4.21 Exhaust gas temperature, A-side Y27.1 4-2-directional control valve, A-side B54 (optional) Lube oil pressure, replenishment pump System sensors These sensors are fitted outside the engine. Designation Monitoring of Starting-air pressure Fuel prefilter water level Exhaust back pressure Start interlock, switching status 32 | General Information | MS150061/06E 2016-02...

  • Page 33: Technical Data

    4 Technical Data 4.1 Engine data 12V2000M94 Explanation Index (I) Meaning Ref. value: Continuous power Ref. value: Fuel stop power Design value Guaranteed value Guideline value Limit up to which the engine can be operated without changes such as load setting...
  • Page 34 Number of cylinders Total displacement Liters 26.76 Number of inlet valves per cylinder Number of exhaust valves per cylinder Raw water circuit (open circuit) Number of cylinders Raw water pump: Inlet pressure, min. -0.4 Raw water pump: Inlet pressure, max. +0.5 Pressure loss in engine-external raw water system, max.
  • Page 35 Number of cylinders Longitudinal inclination, temporary max., driving end up (Option: max. operat- Degrees ing inclinations) (°) Transverse inclination, continuous max. (Option: max. operating inclinations) Degrees 22.5 (°) Transverse inclination, temporary max. (Option: max. operating inclinations) Degrees 32.5 (°) Capacities Number of cylinders Engine coolant, engine side (with cooling system) Liters...

  • Page 36: Engine Data 16V2000M94

    4.2 Engine data 16V2000M94 Explanation Index (I) Meaning Ref. value: Continuous power Ref. value: Fuel stop power Design value Guaranteed value Guideline value Limit up to which the engine can be operated without changes such as load setting Not yet defined value Not applicable Applicable Reference conditions...
  • Page 37 Raw water circuit (open circuit) Number of cylinders Raw water pump: Inlet pressure, min. -0.4 Raw water pump: Inlet pressure, max. +0.5 Pressure loss in engine-external raw water system, max. Lube oil system Number of cylinders Lube oil operating temperature before engine, from °C Lube oil operating temperature before engine, to °C...
  • Page 38 Capacities Number of cylinders Engine coolant, engine side (with cooling system) Liters Engine oil capacity, initial filling (standard oil system) (Option: max. operating Liters inclinations) Oil change quantity, max. (standard oil system) (Option: max. operating incli- Liters nations) Oil pan capacity at dipstick mark “min.” (standard oil system) (Option: max. Liters operating inclinations) Oil pan capacity at dipstick mark “max.”...

  • Page 39: Firing Order

    4.3 Firing order Firing order A1-B5-A5-B3-A3-B6-A6-B2-A2-B4-A4-B1 A1-B5-A3-A5-B2-B8-A2-A8-B3-A7-B4-B6-A4-A6-B1-B7 MS150061/06E 2016-02 | Technical Data | 39...

  • Page 40: Engine - Main Dimensions

    4.4 Engine – Main dimensions Main dimensions Engine model Length (A) Width (B) Height (C) 12V2000M94 Approx. 2137 mm Approx. 1292.6 mm Approx. 1376 mm 16V2000M94 Approx. 2554 mm Approx. 1292.6 mm Approx. 1416 mm 40 | Technical Data | MS150061/06E 2016-02...

  • Page 41: Operation

    5.1 Putting the engine into operation after extended out-of-service periods (>3 months) Preconditions ☑ Engine is stopped and starting disabled. ☑ MTU Preservation and Represervation Instructions (A001070/..) available. Putting the engine into operation (out-of-service period > 3 months) Item Action Engine Depreserve (→...

  • Page 42: Engine - Putting Into Operation After Scheduled Out-Of-Service-Period

    5.2 Engine – Putting into operation after scheduled out-of-service- period Preconditions ☑ Engine is stopped and starting disabled. Putting into operation Item Action Lube oil system Check engine oil level (→ Page 99). Coolant circuit Check coolant level (→ Page 111). Coolant circuit Heat engine coolant with coolant preheating unit.

  • Page 43: Tasks After Extended Out-Of-Service Periods (>3 Weeks)

    5.3 Tasks after extended out-of-service periods (>3 weeks) Tasks after extended out-of-service periods (>3 weeks) Note: Operate fuel treatment system for at least 5 minutes. Start up fuel treatment system (→ Page 45). Shut down fuel treatment system (→ Page 53). MS150061/06E 2016-02 | Operation | 43...

  • Page 44: Checks Prior To Start-Up

    Check tank and the entire pipework for cleanness. If microorganisms are detected: a) Clean affected components. b) Disinfect affected components with biocides (→ MTU Fluids and Lubricants Specifications A001061/..). Close drain valves on housing. Open all supply and discharge valves.

  • Page 45: Fuel Treatment System - Putting Into Operation

    5.5 Fuel treatment system – Putting into operation Fuel treatment system – Overview Switch on fuel treatment system (→ Page 48). Check the differential pressure at differential pressure gauge (8). Differential pressure in a new system: 0.1 bar to 0.3 bar. Result: If no differential pressure is measured, the coalescer filter element is probably being bypassed.

  • Page 46: Check

    Simulation of filter replacement with the engine running: HAT Switch on fuel treatment system (→ Page 48). Start engine (→ Page 49). Run engine at idling speed. Close ball cock (5) at the inlet to the fuel treatment system. Result: The pressure upstream of the fuel treatment system increases until the overflow valve at the pump unit opens and fuel flows through bypass (3) and bypass (2).

  • Page 47: Operational Checks

    5.6 Operational checks DANGER Rotating and moving engine parts. Risk of crushing, danger of parts of the body being caught or pulled in! • Only run the engine at low power. Keep away from the engine's danger zone. WARNING High level of engine noise when the engine is running. Risk of damage to hearing! •...

  • Page 48: Fuel Treatment System - Switching On

    5.7 Fuel treatment system – Switching on Preconditions ☑ The on-board power supply is switched on. NOTICE Risk of damage to engine/system. Risk of severe damage to property! • Before switching on, ensure that the engine/system is ready for operation. •...

  • Page 49: Starting The Engine

    5.8 Starting the engine Preconditions ☑ External start interlock is not active. ☑ Emergency air shut-off flaps (if fitted) are open. DANGER Rotating and moving engine parts. Risk of crushing, danger of parts of the body being caught or pulled in! •...

  • Page 50: Engine - Shutdown

    5.9 Engine – Shutdown Preconditions ☑ Engine is running in Local mode CAUTION Shutting down from full-load operation may cause hot water to escape from the expansion tank. Risk of scalding! • Allow engine to cool down. • Wear protective clothing, protective gloves, and safety goggles / safety mask. NOTICE Stopping the engine when it is running at full load causes extreme stress to the engine.

  • Page 51: Emergency Engine Shutdown

    5.10 Emergency engine shutdown CAUTION Shutting down from full-load operation may cause hot water to escape from the expansion tank. Risk of scalding! • Allow engine to cool down. • Wear protective clothing, protective gloves, and safety goggles / safety mask. NOTICE An emergency stop subjects the engine system to an extremely high load.

  • Page 52: After Stopping The Engine

    Switch off. Air intake and exhaust sys- Out-of-service-period > 1 week • Seal engine's air and exhaust sides. Engine Out-of-service-period > 1 month • Carry out engine preservation (→ MTU Preservation and Represervation Specifications A001070/..) 52 | Operation | MS150061/06E 2016-02...

  • Page 53: Fuel Treatment System - Shutdown

    5.12 Fuel treatment system – Shutdown Shutting down fuel treatment system Press the illuminated pushbutton "Water drain" on the switch cabinet until water discharge from the outlet stops. Switch off fuel treatment system. Close ball valve at the inlet to the fuel treatment system. Close ball valve at the outlet of the fuel treatment system.

  • Page 54: Plant - Cleaning

    5.13 Plant – Cleaning Preconditions ☑ Engine is stopped and starting disabled. ☑ No operating voltage is applied. Special tools, Material, Spare parts Designation / Use Part No. Qty. High-pressure cleaning unit Cleaner (Hakupur 50/136) X00056700 WARNING Compressed air gun ejects a jet of pressurized air. Risk of injury to eyes and damage to hearing, risk of rupturing internal organs! •...

  • Page 55: Maintenance

    6 Maintenance 6.1 Maintenance task reference table [QL1] The maintenance tasks and intervals for this product are defined in the Maintenance Schedule. The Mainte- nance Schedule is a stand-alone publication. The task numbers in this table provide reference to the maintenance tasks specified in the Maintenance Schedule.

  • Page 56: Control Cabinet Of Fuel Treatment System - Troubleshooting

    7 Troubleshooting 7.1 Control cabinet of fuel treatment system – Troubleshooting Water alarm Cause Corrective action When the maximum water level is 1. Press illuminated pushbutton 'Water alarm' for acknowledgment. reached, the water level electrode 2. In addition to the automatic water drain function, water can also be opens the water drain valve and drained manually: Press illuminated pushbutton 'Water drain'.

  • Page 57: Troubleshooting

    7.2 Troubleshooting Engine does not turn when starter is actuated Cause Corrective action Battery low or faulty u Charge or replace (see manufacturer's documentation). u Check if cable connections are properly secured (see Battery: Cable connections faulty manufacturer's documentation). Engine cabling or starter faulty u Check firm seating of cable connections, contact Service.
  • Page 58 Air in fuel system u Contact Service. Engine Control Unit defective Charge-air temperature too high Cause Corrective action u Check (MTU test kit). Incorrect coolant concentration Charge-air cooler clogged u Contact Service. Engine room: Air-intake u Check fans and air supply/ventilation ducts.
  • Page 59 White exhaust gas Cause Corrective action u Run engine to reach operating temperature. Engine is not at operating temperature Water in fuel u Drain fuel prefilter (→ Page 88). Charge-air cooler leaking u Contact Service. MS150061/06E 2016-02 | Troubleshooting | 59...

  • Page 60: Task Description

    8 Task Description 8.1 SOLAS 8.1.1 SOLAS shielding as per MTN 5233 – Installation Preconditions ☑ Engine is stopped and starting disabled. Special tools, Material, Spare parts Designation / Use Part No. Qty. Shield A4 735233000100 Shield A5 735233000101 Shield A7 735233000103 Shield A8 735233000104...

  • Page 61: Solas Shielding - Installation

    8.1.2 SOLAS shielding – Installation Preconditions ☑ Engine is stopped and starting disabled. ☑ Engine is cooled down to ambient temperature. Special tools, Material, Spare parts Designation / Use Part No. Qty. Oil filter shield X00009628 Fuel filter shield X00009654 Installing SOLAS shield on oil fil- ter and fuel filter Pinpoint installation location (→...

  • Page 62: Installation Locations For Solas Shielding

    8.1.3 Installation locations for SOLAS shielding General information Install SOLAS shielding as per MTN 5233 as a matter of priority (→ Page 60). Free end, B side Item Type of shielding Comments Shield (A7) On fuel delivery pump Shield (A7) On HP fuel pump Free end 62 | SOLAS | MS150061/06E 2016-02...
  • Page 63 Item Type of shielding Comments Shield (A8) On fuel filter Shield (A7) Above fuel priming pump Shield (A7) Below fuel priming pump Driving end, A-side Item Type of shielding Comments Shield (A5) On air flap Shield (A4) On brazed-on union Shield (A5) On exhaust turbocharger flap Shield (A5)
  • Page 64 Item Type of shielding Comments Shield (A5) To exhaust turbocharger lubrication Shield (A5) On valve plate Driving end Item Type of shielding Comments Shield (A4) Turbocharger lubrication, left side Shield (A4) Exhaust turbocharger lubrication, center Driving end Item Type of shielding Comments Shield (A4) Turbocharger lubrication, right side...
  • Page 65 Driving end, B-side Item Type of shielding Comments Shield (A5) Turbocharger flap Shield (A5) Turbocharger flap Shield (A4) On brazed-on union Shield (A5) On air flap Shield (A4) To exhaust turbocharger lubrication Driving end, B-side Item Type of shielding Comments Shield (A5) On valve plate MS150061/06E 2016-02 | SOLAS | 65...
  • Page 66 Driving end, A-side Item Type of shielding Comments Shield (A5) To flap control Driving end, B-side Item Type of shielding Comments Shield (A5) To flap control 66 | SOLAS | MS150061/06E 2016-02...

  • Page 67: Engine

    8.2 Engine 8.2.1 Engine – Barring manually Preconditions ☑ Engine is stopped and starting disabled. Special tools, Material, Spare parts Designation / Use Part No. Qty. Engine barring device F6783914 Ratchet with extension F30006212 DANGER Rotating and moving engine parts. Risk of crushing, danger of parts of the body being caught or pulled in! •...

  • Page 68: Engine - Barring With Starting System

    8.2.2 Engine – Barring with starting system Preconditions ☑ Engine is disengaged. ☑ Engine is stopped and starting disabled. ☑ LOP is accessible and open. DANGER Rotating and moving engine parts. Risk of crushing, danger of parts of the body being caught or pulled in! •...

  • Page 69: Cylinder Liner

    8.3 Cylinder Liner 8.3.1 Cylinder liner – Endoscopic examination Preconditions ☑ Engine is stopped and starting disabled Special tools, Material, Spare parts Designation / Use Part No. Qty. Barring device F6555766 Ratchet with extension F30006212 Endoscope Y20097353 Preparatory steps Remove cylinder head cover (→ Page 79). Remove injector (→...
  • Page 70 Compile endoscopic report using the table. Use technical terms to describe the liner surface (→ Page 71). Depending on findings: • Do not take any action or • carry out a further endoscopic examination as part of maintenance work or •...

  • Page 71: Instructions And Comments On Endoscopic And Visual Examination Of Cylinder Liners

    8.3.2 Instructions and comments on endoscopic and visual examination of cylinder liners Terms used for endoscopic examination Use the terms listed below to describe the condition of the cylinder-liner surface in the endoscopic examina- tion report. Findings Explanations/Action Minor dirt scores Minor dirt scores can occur during the assembly of a new engine (honing products, particles, broken-off burrs).
  • Page 72 Evaluation of findings and further measures The findings in the start phase of oxidation discoloration and heat discoloration are similar. A thorough inves- tigation and compliance with the above evaluation criteria allow an unambiguous evaluation. To avoid unnec- essary disassembly work, it is recommended that another inspection be carried out after further operation of the engine.

  • Page 73: Crankcase Breather

    8.4 Crankcase Breather 8.4.1 Crankcase breather – Cleaning oil pre-separator element Preconditions ☑ Engine is stopped and starting disabled. WARNING Fuels are combustible and explosive. Risk of fire and explosion! • Avoid open flames, electrical sparks and ignition sources. • Do not smoke. •...

  • Page 74: Crankcase Breather - Oil Separator Replacement, Diaphragm Check And Replacement

    8.4.2 Crankcase breather – Oil separator replacement, diaphragm check and replacement Preconditions ☑ Engine is stopped and starting disabled. Special tools, Material, Spare parts Designation / Use Part No. Qty. Torque wrench, 8-40 Nm F30043446 Ratchet adapter F30027340 Engine oil Filter element (→...

  • Page 75: Check

    Checking diaphragm Remove cover (4). Remove spring (5), gasket (2) and dia- phragm (3). Check diaphragm (3) for damage, fit new dia- phragm if used one is damaged. Install diaphragm (3) on housing (1). Install new gasket (2) and spring (5) together with cover (4).

  • Page 76: Valve Drive

    8.5 Valve Drive 8.5.1 Valve clearance – Check and adjustment Preconditions ☑ Engine is stopped and starting disabled. ☑ Engine coolant temperature is max. 40 °C. ☑ Valves are closed. Special tools, Material, Spare parts Designation / Use Part No. Qty.

  • Page 77: Adjusting Valve Clearance

    Checking valve clearance at two crankshaft positions Check TDC position of piston in cylinder 1 bank A: • If rocker arms on cylinder 1 bank A are unloaded, the piston is in firing TDC. • If rocker arms on cylinder 1 bank A are loaded, the piston is in overlap TDC. Check valve clearance with cold engine: •...
  • Page 78 Final steps Remove barring device. Install cylinder head cover (→ Page 79). Install air filter (→ Page 96). 78 | Valve Drive | MS150061/06E 2016-02...

  • Page 79: Cylinder Head Cover - Removal And Installation

    8.5.2 Cylinder head cover – Removal and installation Preconditions ☑ Engine is stopped and starting disabled. Special tools, Material, Spare parts Designation / Use Part No. Qty. Torque wrench, 8-40 Nm F30043446 Centering device F6783025 Gasket (→ Spare Parts Catalog) Preparatory steps Remove air filter (→...

  • Page 80: Injector

    8.6 Injector 8.6.1 Injector – Replacement Special tools, Material, Spare parts Designation / Use Part No. Qty. Injector (→ Spare Parts Catalog) Injector – Replacement Remove injector and install new one (→ Page 81). 80 | Injector | MS150061/06E 2016-02...

  • Page 81: Injector - Removal And Installation

    8.6.2 Injector – Removal and installation Preconditions ☑ Engine is stopped and starting disabled. Special tools, Material, Spare parts Designation / Use Part No. Qty. Socket wrench F30451502 Puller F6790629 Double-head box wrench F30011450 Open-end wrench bit F30025897 Box wrench F30451199 Alignment device F6790507...
  • Page 82 Installing injector Prior to installation, remove all blanking plugs. Fit new O-rings on injector and coat with as- sembly compound. Secure new sealing ring with assembly com- pound on injector, observing installation posi- tion of sealing ring. Clean sealing surface on cylinder head and protective sleeve.

  • Page 83: Fuel System

    8.7 Fuel System 8.7.1 Fuel system – Venting Preconditions ☑ Engine is stopped and starting disabled. WARNING Fuels are combustible and explosive. Risk of fire and explosion! • Avoid open flames, electrical sparks and ignition sources. • Do not smoke. •...

  • Page 84: Fuel Filter

    8.8 Fuel Filter 8.8.1 Fuel filter – Replacement Special tools, Material, Spare parts Designation / Use Part No. Qty. Oil filter wrench F30379104 Easy-change filter (→ Spare Parts Catalog) DANGER Rotating and moving engine parts. Risk of crushing, danger of parts of the body being caught or pulled in! •...

  • Page 85: Check

    Note: Filter replacement on a running engine is per- missible only with a short-time cutout of the filter to be replaced. Turn three-way cock to setting (B) to cut out the filter (2) which is to be replaced: Result: Fuel filter (2) is cut out of the fuel circuit, but is still under pressure.
  • Page 86 Stop engine and disable engine start. Turn three-way cock to setting (B) to cut out the filter (1) which is to be replaced. Unscrew switched off easy-change filter (1) with oil filter wrench. Clean sealing surface on filter head. Lightly oil sealing ring of new easy-change fil- ter.

  • Page 87: Fuel Prefilter - Differential Pressure Check And Adjustment Of Gauge

    8.8.2 Fuel prefilter – Differential pressure check and adjustment of gauge DANGER Rotating and moving engine parts. Risk of crushing, danger of parts of the body being caught or pulled in! • Only run the engine at low power. Keep away from the engine's danger zone. WARNING High level of engine noise when the engine is running.

  • Page 88: Fuel Prefilter - Draining

    8.8.3 Fuel prefilter – Draining Preconditions ☑ Engine is stopped and starting disabled. WARNING Liquid or gaseous media, e.g. fuel, are poisonous. Escaping vapors of highly volatile media, e.g. fuel or ether. Risk of fatal injury through swallowing; risk of poisoning through inhalation; irritation to eyes and skin! •...
  • Page 89 Open threaded vent plug (1) of the filter to be drained. Open drain valve (2). Drain water and contaminants from the filter until pure fuel emerges. Close drain valve (2). Connect filling pump to filling connection (1) on the intake side of the filter. Open vent valve (2) and fill with fuel until fuel emerges from the vent pipe (3).

  • Page 90: Fuel Prefilter - Flushing

    8.8.4 Fuel prefilter – Flushing Special tools, Material, Spare parts Designation / Use Part No. Qty. Diesel fuel DANGER Rotating and moving engine parts. Risk of crushing, danger of parts of the body being caught or pulled in! • Only run the engine at low power. Keep away from the engine's danger zone. WARNING Liquid or gaseous media, e.g.

  • Page 91: Check

    Open threaded vent plug (1) of filter to be flushed. Open drain valve (2) and drain fuel. Result: Fuel flows from filtered side back to the unfil- tered side, flushing the filter deposits down- wards out of the filter. Close threaded vent plug (1) and drain valve (2).

  • Page 92: Fuel Prefilter - Filter Element Replacement

    8.8.5 Fuel prefilter – Filter element replacement Preconditions ☑ Engine is stopped and starting disabled. Special tools, Material, Spare parts Designation / Use Part No. Qty. Diesel fuel Filter element (→ Spare Parts Catalog) Gasket (→ Spare Parts Catalog) WARNING Liquid or gaseous media, e.g.
  • Page 93 Open threaded vent plug (1) of contaminated filter. Unlock drain valve (5) by pressing toggle and open it. Drain water and dirt from filter. Close drain valve (5). Remove screws securing cover (2) and take off cover. Remove spring cartridge (3) and filter ele- ment (4).

  • Page 94: Charge-Air Cooling

    8.9 Charge-Air Cooling 8.9.1 Charge-air cooler – Checking condensate drain line for coolant discharge and obstruction DANGER Rotating and moving engine parts. Risk of crushing, danger of parts of the body being caught or pulled in! • Only run the engine at low power. Keep away from the engine's danger zone. WARNING High level of engine noise when the engine is running.

  • Page 95: Air Filter

    8.10 Air Filter 8.10.1 Air filter – Replacement Special tools, Material, Spare parts Designation / Use Part No. Qty. Air filter (→ Spare Parts Catalog) Replacing the air filter Remove old air filter and install new air filter (→ Page 96). Reset signal ring of contamination indicator (→...
  • Page 96 8.10.2 Air filter – Removal and installation Preconditions ☑ Engine is stopped and starting disabled. Special tools, Material, Spare parts Designation / Use Part No. Qty. Torque screwdriver, 1–5 Nm F30452774 Removing and installing air fil- Release clamp (2). Remove air filter (1) and clamp (2) from con- necting flange of intake housing (3).

  • Page 97: Air Intake

    8.11 Air Intake 8.11.1 Service indicator – Signal ring position check Preconditions ☑ Engine is stopped and starting disabled. Checking signal ring position If the signal ring is completely visible in the control window (2), replace air filter (→ Page 95). After installation of new filter, press reset button (1).

  • Page 98: Starting Equipment

    8.12 Starting Equipment 8.12.1 Starter – Condition check Preconditions ☑ Engine is stopped and starting disabled. Checking starter condition Check securing screws of starter for secure seating and tighten if required. Check wiring (→ Page 127). 98 | Starting Equipment | MS150061/06E 2016-02...
  • Page 99 8.13 Lube Oil System, Lube Oil Circuit 8.13.1 Engine oil – Level check Preconditions ☑ Engine is stopped and starting disabled. Oil level check prior to engine start Withdraw oil dipstick from guide tube and wipe it. Insert oil dipstick into guide tube up to the stop, withdraw after approx.
  • Page 100 8.13.2 Engine oil – Change Preconditions ☑ Engine is stopped and starting disabled. ☑ Engine is at operating temperature. ☑ MTU Fluids and Lubricants Specifications (A001061/..) are available. Special tools, Material, Spare parts Designation / Use Part No. Qty. Engine oil WARNING Hot oil.
  • Page 101 8.14 Oil Filtration / Cooling 8.14.1 Engine oil filter – Replacement Special tools, Material, Spare parts Designation / Use Part No. Qty. Oil filter wrench F30379104 Engine oil Oil filter (→ Spare Parts Catalog) SOLAS shield (→ Spare Parts Catalog) DANGER Rotating and moving engine parts.
  • Page 102 Unscrew cut-out oil filter with oil filter wrench. Clean sealing surface on connecting piece. Check condition of new oil filter sealing ring and coat it with oil. Fit SOLAS shield (→ Page 60). Screw on and tighten new oil filter by hand. Replace other oil filters in the same way.
  • Page 103 8.14.2 Centrifugal oil filter and filter sleeve – Cleaning and replacement Preconditions ☑ Engine is stopped and starting disabled. Special tools, Material, Spare parts Designation / Use Part No. Qty. Oil filter wrench F30379104 Cold cleaner(Hakutex 50) X00056751 Filter sleeve (→...
  • Page 104 Cleaning centrifugal oil filter and replacing filter sleeve Remove nut, holding the rotor with an oil fil- ter wrench. Remove nut (1), washer (2), rotor cap (3) and O-ring (4). Remove filter sleeve (1). Measure the layer thickness of the oil resi- due.
  • Page 105 Fit new O-ring (4). Set on rotor cap (3), observe marks. Fit washer (2). Hold rotor (new design) with oil filter wrench and tighten nut (1) to specified torque using a torque wrench. Name Size Type Lubricant Value/Standard M18 x 1.5 Tightening torque 10 Nm Hold rotor (old design) with oil filter wrench and tighten nut (1) to specified torque using a torque wrench.
  • Page 106 8.15 Coolant Circuit, General, High-Temperature Circuit 8.15.1 Draining and venting points Figures also apply similarly to 12V and 16V. Plan view 1 Overflow line, expansion 2 Filler neck tank 106 | Coolant Circuit, General, High-Temperature Circuit | MS150061/06E 2016-02...
  • Page 107 Free end (KGS) 1 Fuel filter vent screws 3 Raw water pump filling plug 5 Raw water pump drain plug 2 Engine coolant drain plug 4 Measuring point, pressure 6 Oil extraction connection before raw water pump MS150061/06E 2016-02 | Coolant Circuit, General, High-Temperature Circuit | 107...
  • Page 108 Left side 1 Engine coolant drain plug 2 Engine coolant drain plug (M14x1.5) 108 | Coolant Circuit, General, High-Temperature Circuit | MS150061/06E 2016-02...
  • Page 109 Right side 1 Engine coolant drain plug 3 Oil dipstick (connection on (M14x1.5) left or right engine selecta- 2 Oil filler neck (connection ble) on left or right engine se- 4 Leak-fuel tank lectable) MS150061/06E 2016-02 | Coolant Circuit, General, High-Temperature Circuit | 109...
  • Page 110 Driving end (KS) 1 Engine coolant drain plug 2 Oil extraction connection 110 | Coolant Circuit, General, High-Temperature Circuit | MS150061/06E 2016-02...
  • Page 111 8.15.2 Engine coolant level – Check Preconditions ☑ Engine is stopped and starting disabled. ☑ MTU Fluids and Lubricants Specifications (A001061/..) are available. WARNING Coolant is hot and under pressure. Risk of injury and scalding! • Let the engine cool down.
  • Page 112 8.15.3 Engine coolant – Change Special tools, Material, Spare parts Designation / Use Part No. Qty. Coolant Engine coolant change Drain engine coolant (→ Page 113). Fill with engine coolant (→ Page 114). 112 | Coolant Circuit, General, High-Temperature Circuit | MS150061/06E 2016-02...

  • Page 113: Draining Engine Coolant

    8.15.4 Engine coolant – Draining Preconditions ☑ Engine is stopped and starting disabled. WARNING Coolant is hot and under pressure. Risk of injury and scalding! • Let the engine cool down. • Wear protective clothing, gloves, and goggles / safety mask. Preparatory steps Provide an appropriate container to collect the coolant or Switch on the extraction device.
  • Page 114 8.15.5 Engine coolant – Filling Preconditions ☑ Engine is stopped and starting disabled. ☑ MTU Fluids and Lubricants Specifications (A001061/..) are available. Special tools, Material, Spare parts Designation / Use Part No. Qty. Engine coolant WARNING Coolant is hot and under pressure.
  • Page 115 8.15.6 HT coolant pump – Relief bore check DANGER Rotating and moving engine parts. Risk of crushing, danger of parts of the body being caught or pulled in! • Only run the engine at low power. Keep away from the engine's danger zone. WARNING High level of engine noise when the engine is running.
  • Page 116 • pH value. Fit breather valve and close it. Replace engine coolant corresponding to coolant operation times as per (→ MTU Fluids and Lubricants Speci- fications A001061/..) (→ Page 113). 116 | Coolant Circuit, General, High-Temperature Circuit | MS150061/06E 2016-02...
  • Page 117 8.15.8 Coolant filter – Replacement Preconditions ☑ Engine is stopped and starting disabled. Special tools, Material, Spare parts Designation / Use Part No. Qty. Oil filter wrench F30379104 Coolant filter (→ Spare Parts Catalog) WARNING Coolant is hot and under pressure. Risk of injury and scalding! •...

  • Page 118: Raw Water Pump With Connections

    8.16 Raw Water Pump with Connections 8.16.1 Raw water pump – Relief bore check DANGER Rotating and moving engine parts. Risk of crushing, danger of parts of the body being caught or pulled in! • Only run the engine at low power. Keep away from the engine's danger zone. WARNING High level of engine noise when the engine is running.

  • Page 119: Belt Drive

    8.17 Belt Drive 8.17.1 Drive belt – Condition check Preconditions ☑ Engine is stopped and starting disabled. ☑ Guard is removed. Drive belt – Condition check Item Findings Action Drive belt A Singular cracks None Drive belt B Cracks on entire circumference Replace (→...

  • Page 120: Battery-Charging Generator

    8.18 Battery-Charging Generator 8.18.1 Battery-charging generator drive – Drive belt replacement Preconditions ☑ Engine is stopped and starting disabled. Special tools, Material, Spare parts Designation / Use Part No. Qty. Drive belt (→ Spare Parts Catalog) Preparatory steps Remove safety equipment (if fitted). Remove screws of protective cover (engine free end).

  • Page 121: Fuel Supply System

    8.19 Fuel Supply System 8.19.1 Water drain valve – Check Water drain valve – Check Open water drain valve. Check water outlet for obstructions. Close water drain valve. MS150061/06E 2016-02 | Fuel Supply System | 121...
  • Page 122 8.19.2 Differential pressure gauge – Check WARNING Fuels are combustible and explosive. Risk of fire and explosion! • Avoid open flames, electrical sparks and ignition sources. • Do not smoke. • Wear protective clothing, protective gloves, and safety glasses / facial protection. Checking differential pressure gauge Switch on fuel treatment system (→...
  • Page 123 8.19.3 Water level probe (3-in-1 rod electrode) – Check Preconditions ☑ System is put out of service and emptied. WARNING Fuels are combustible and explosive. Risk of fire and explosion! • Avoid open flames, electrical sparks and ignition sources. • Do not smoke. •...
  • Page 124 8.19.4 Pump capacity – Check WARNING Fuels are combustible and explosive. Risk of fire and explosion! • Avoid open flames, electrical sparks and ignition sources. • Do not smoke. • Wear protective clothing, protective gloves, and safety glasses / facial protection. Checking pump capacity Install suitable pressure gauge in the intake connection of the pump.
  • Page 125 8.19.5 Coalescer filter element – Replacement Preconditions ☑ System is switched off and starting disabled. Special tools, Material, Spare parts Designation / Use Part No. Qty. Torque wrench, 8-40 Nm F30043446 Ratchet adapter F30027340 Diesel fuel Engine oil Coalescer filter element (→...
  • Page 126 Use torque wrench to tighten nut (3) to the specified tightening torque. Name Size Type Lubricant Value/Standard Tightening torque (Engine oil) 30 Nm +3 Nm Fit gasket (10). Install cover. Install screws (1), washers (2) and nuts (9). Tighten nuts (9). Open ball valve at the inlet and outlet of the fuel treatment system.
  • Page 127 8.20 Wiring (General) for Engine/Gearbox/Unit 8.20.1 Engine cabling – Check Preconditions ☑ Engine is stopped and starting disabled. Special tools, Material, Spare parts Designation / Use Part No. Qty. Solvent (isopropyl alcohol) X00058037 Engine cabling – Check Check securing screws of cable clamps on engine and tighten loose screw connections. Ensure that cables are securely seated in clamps and cannot move freely.
  • Page 128 8.21 Accessories for (Electronic) Engine Governor / Control System 8.21.1 Engine governor and connector – Cleaning Preconditions ☑ Engine is stopped and starting disabled. Special tools, Material, Spare parts Designation / Use Part No. Qty. Solvent (isopropyl alcohol) X00058037 NOTICE Insertion of unsuitable test probe, e.g.
  • Page 129 8.21.2 EMU and connectors – Cleaning Preconditions ☑ Engine is stopped and starting disabled. Special tools, Material, Spare parts Designation / Use Part No. Qty. Solvent (isopropyl alcohol) X00058037 NOTICE Insertion of unsuitable test probe, e.g. test prod. The contacts in the plug connection can be bent! •...
  • Page 130 8.21.3 Engine governor plug connections – Check Preconditions ☑ Engine stopped and starting disabled. ☑ Electronic engine management system is de-energized. NOTICE Insertion of unsuitable test probe, e.g. test prod. The contacts in the plug connection can be bent! • Carry out check of plug connection only with test connectors. Checking plug connections at engine governor Check all plug connections for secure seating.
  • Page 131 8.21.4 Engine Monitoring Unit EMU 7 – Plug connection check Preconditions ☑ Engine is stopped and starting disabled. Checking EMU plug connections Check both connectors on EMU (2) for firm seating. Ensure that the clips (1) are engag- Check screws (3) of cable clamps on EMU (2) for firm seating.
  • Page 132 8.21.5 Interface module EIM plug connections – Check Preconditions ☑ Engine is stopped and starting disabled. Checking EIM plug connections Check both Tyco plugs (62-pole) (2) on EIM for firm seating. Ensure that clips (3) are en- gaged. Check screws (1) of cable clamps on EIM for firm seating.
  • Page 133 8.21.6 Engine Control Unit – Self-test DANGER Electric voltage supply for operation. Danger of burns and fatal electric shock! • Make certain that the power supply to the product is switched off before starting work. Secure against unintentional switching on! ECU7 self-test Switch off power supply to system.
  • Page 134 8.21.7 Engine governor ECU 7 – Removal and installation Preconditions ☑ Engine is stopped and starting disabled. ☑ Engine electronics is powered off. NOTICE Wrong engine governor installed. Engine damage! • When reassembling an engine, make sure that the governor with the data record for the given engine is installed.
  • Page 135 8.21.8 Engine Monitoring Unit – Removal and installation Preconditions ☑ Engine is stopped and starting disabled. NOTICE Wrong engine governor installed. Engine damage! • When reassembling an engine, make sure that the governor with the data record for the given engine is installed.
  • Page 136 8.21.9 Engine Interface Module EIM – Removal and installation Preconditions ☑ Engine is stopped and starting disabled. Removing EIM from the engine Note or mark assignment of cables and con- nectors. Unscrew all screws (1). Undo clips (2) on connectors. Disconnect all connectors.
  • Page 137 8.21.10 Diagnostic features on EIM Diagnostic lamp (DILA) A diagnostic lamp (LED, blue) is integrated in the housing of the Engine Interface Module (EIM). It indicates the operating status of the EIM. Functions of diagnostic lamp DILA DILA lights Engine Interface Module (EIM) is OK. DILA dark EIM supply voltage missing or diagnostic lamp activation is faulty.
  • Page 138 1 Preamble 6 VSP current path failed (S5) 11 ES pushbutton current path 2 ECU current path failed (S1) 7 SLD current path failed (S6) failed – 24 V external (S10) 3 MCS current path failed 8 DDV current path failed (S7) 12 Key switch current path (S2) 9 Gear monitoring current...
  • Page 139 Sample flashing sequences A Fuse S5 failure (1/2 second B Fuse S1 and fuse S4 failure steps) (1/2 second steps) Note: These bit patterns are continuously transmitted. The CAN message "Status of internal power supply" also contains information on the current path states of the EIM.
  • Page 140 Association of American standardization organiza- tions Abgasturbolader Exhaust turbocharger (ETC) Baureihe Series Betriebsstoffvorschrift MTU Fluids and Lubricants Specifications, Publication No. A01061/.. Controller Area Network Data bus system, bus standard Cross Connection Gear Transfer gearbox CODAG Combined Diesel (engine) And Gas (tur-...
  • Page 141 Abbrevia- Meaning Explanation tion International Organization for Stand- International umbrella organization for all national ardization standardization institutes Kraftgegenseite Engine free end in accordance with DIN ISO 1204 Kraftseite Engine driving end in accordance with DIN ISO 1204 Liquid Crystal Display, Liquid Crystal Device Local Control Unit LOP subassembly...
  • Page 142 Abbrevia- Meaning Explanation tion Werkzeugkatalog Tool Catalog (TC) Zugehörigkeit-Kategorie-Parameter Assignment category parameter; number scheme for signals from the ADEC engine governor 142 | Appendix A | MS150061/06E 2016-02...
  • Page 143 Local Support Experienced and qualified specialists place their knowledge and expertise at your disposal. For locally available support, go to the MTU Internet site: http://www.mtu-online.com 24h Hotline With our 24h hotline and high flexibility, we're your contact around the clock: during each operating phase, preventive maintenance and corrective operations in case of a malfunction, for information on changes in conditions of use and for supplying spare parts.

  • Page 144: Appendix B

    10 Appendix B 10.1 Special Tools Alignment device Part No.: F6790507 Qty.: Used in: 8.6.2 Injector – Removal and installation (→ Page 81) Angular screw driver Part No.: F30453001 Qty.: Used in: 8.5.1 Valve clearance – Check and adjustment (→ Page 76) Barring device Part No.: F6555766...
  • Page 145 Box wrench Part No.: F30451199 Qty.: Used in: 8.6.2 Injector – Removal and installation (→ Page 81) Centering device Part No.: F6783025 Qty.: Used in: 8.5.2 Cylinder head cover – Removal and installation (→ Page 79) Crossbeam Part No.: T80091731 Qty.: Used in: 2.1 Transportation (→...
  • Page 146 Double-head box wrench Part No.: F30002800 Qty.: Used in: 8.5.1 Valve clearance – Check and adjustment (→ Page 76) Double-head box wrench Part No.: F30011450 Qty.: Used in: 8.6.2 Injector – Removal and installation (→ Page 81) Endoscope Part No.: Y20097353 Qty.: Used in:...
  • Page 147 Measuring instrument Part No.: Y4345888 Qty.: Used in: 8.5.1 Valve clearance – Check and adjustment (→ Page 76) MTU test kit Part No.: 5605892099/00 Qty.: Used in: 8.15.7 Engine coolant sample extraction and analysis (→ Page 116) Oil filter wrench Part No.:...
  • Page 148 Open-end wrench bit Part No.: F30025897 Qty.: Used in: 8.6.2 Injector – Removal and installation (→ Page 81) Puller Part No.: F6790629 Qty.: Used in: 8.6.2 Injector – Removal and installation (→ Page 81) Ratchet adapter Part No.: F30027340 Qty.: Used in: 8.4.2 Crankcase breather –...
  • Page 149 Socket wrench Part No.: F30030450 Qty.: Used in: 8.5.1 Valve clearance – Check and adjustment (→ Page 76) Socket wrench Part No.: F30451502 Qty.: Used in: 8.6.2 Injector – Removal and installation (→ Page 81) Torque screwdriver, 1–5 Nm Part No.: F30452774 Qty.: Used in:...
  • Page 150 Torque wrench, 8-40 Nm Part No.: F30043446 Qty.: Used in: 8.4.2 Crankcase breather – Oil separator replacement, di- aphragm check and replacement (→ Page 74) Qty.: Used in: 8.5.2 Cylinder head cover – Removal and installation (→ Page 79) Qty.: Used in: 8.19.5 Coalescer filter element –...
  • Page 151  114 Cylinder  – Sample   – Designation  19 – Analysis  116 Cylinder head cover  Engine coolant level  – Installation  79 – Check  111 – Removal  79 Engine data  – 12V2000M94  33 – 16V2000M94  36 MS150061/06E 2016-02 | Index | 151...
  • Page 152 – Engine  40 – Plug connection check  131 Maintenance schedule  Engine oil  – Maintenance task reference table [QL1]  55 – Change  100 MTU contact persons 143 Engine oil filter  – Replacement  101 Engine oil level  Oil filter  – Check  99 – Replacement  101...
  • Page 153 Safety regulations  – Auxiliary materials  13 – Environmental protection  13 – Fire prevention  13 – Fluids and lubricants  13 – Important provisions  5, 6 – Maintenance work  10 – Operation  8 – Organizational requirements  7 – Personnel requirements  7 – Repair work  10 –...

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