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Rider's Manual (US Model) G 650 Xchallenge BMW Motorrad The Ultimate Riding Machine...
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Motorcycle/Retailer Data Motorcycle data Retailer Data Model Contact in Service Vehicle Identification Number Ms./Mr. Color number Phone number First registration Retailer's address/phone number (compa- Registration number ny stamp)
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We congratulate you on your choice of a motorcycle from We wish you many miles of safe BMW and welcome you to the and enjoyable riding community of BMW riders. Familiarize yourself with your new BMW Motorrad.
Chapter 2 of this Rider's Manu- motorcycle as well as mainte- sembled complete with al will provide you with an initial nance and adjustment proce- all the BMW optional ex- overview of your motorcycle. All dures. tras originally ordered. maintenance and repair work car-...
If your BMW is equipped with ment and accessories. Because options or accessories not de- of this, your motorcycle may dif- scribed in this Rider's Manual,...
General view, left side Adjustment of front damp- ing (compression) ( Air Damping System Onboard socket Adjustment of rear damping Level indicator ( Coolant level indicator...
General view, right side Seat lock ( Fuel filler opening ( Brake-fluid reservoir, front Adjustment of front damp- ing (rebound) ( ABS fuses, under side panel Brake-fluid reservoir, rear...
Status indicators Indicator lights Standard warning indicators Multifunction display Display Turn indicators, left Turn indicators, right Speedometer Idling Odometer, clock or battery Warnings are indicated by the High-beam headlight voltage ( warning lights 1. The possible warnings are listed on the next page.
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Overview of warning indicators Meaning Lights up Fuel down to reserve ( Lights up Engine oil pressure insufficient ( Lights up Coolant temperature too high (...
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A fuel shortage can lead to The oil pressure in the lubricating an authorized BMW Motorrad misfiring and to the engine oil circuit is too low. If the warn- retailer. dying unexpectedly. Misfiring can...
Display Have the malfunction corrected as soon as possible by a spe- cialized workshop, preferably an authorized BMW Motorrad retailer. Possible cause: Insufficient cool- ing. If possible, continue driving in the part-load range to cool down the engine.
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Overview of warning indicators Meaning Flashes Self-diagnosis not completed ( Lights up ABS deactivated ( Lights up ABS error (...
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ABS deactivated cialized workshop, preferably ABS warning light lights up. an authorized BMW Motorrad retailer. The ABS system has been deac- tivated by the driver. With OE BMW Motorrad ABS: Switching on ABS function...
Ignition switch and Pre-ride check is performed. Locking handlebars steering lock Keys With OE BMW Motorrad ABS: You receive one master key and Turn key to position 1. one spare key. In addition to the points named Ignition key and steering lock,...
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In this case, consult a specialized work- shop, preferably an authorized BMW Motorrad retailer. Each time the button is pressed, Hold down button 1. the display shows values start- Tripmeter is reset. ing with the current value in the...
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Battery voltage Hold down button 1. When desired hours have been set, wait briefly. Hours 3 are indicated. The battery voltage 1 is dis- Minutes 4 are indicated. Press button 1. played together with the battery Press button 1. Hours increase by one each symbol 2.
Driving range with fuel on longer than absolutely High-beam headlight is necessary. switched on. reserve Push high-beam switch 1 Low-beam headlight downward. The low-beam headlights switch High-beam headlight is on automatically when the igni- switched off. tion is switched on. Headlight flasher The low-beam headlight is a strain on the battery.
Turn indicators Press turn indicator button to- The engine can be switched ward front. off easily and quickly using the Operating turn indicators emergency ON/OFF switch. Turn indicator is switched off. Turn indicator lights in indicator light panel are off. Emergency ON/OFF switch Press turn indicator button 1...
BMW Motorrad ABS Switching on ABS If the ABS light continues to light up after switching function Switching off ABS the ignition off and then on again, function an ABS fault has occurred. Switch on ignition or bring mo- Mirrors torcycle to a stop.
Adjusting mirror arm Air pump Installing air pump Using the air pump, the air pres- sures in the Air Damping System 34) and in the tires can be checked and corrected if neces- sary. Removing air pump Removing seat ( Loosen nut 1.
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In case of very great heating up the motorcycle. The suitable air BMW Motorrad recommends due to extreme loading of the pressure is achieved when the selecting the air pressure in the...
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For immobilization times longer than two months, the motorcycle should be parked so that both wheels are clear of the ground, for example on the BMW Mo- torrad auxiliary stand. Before the motorcycle is removed from the auxiliary stand for returning it to Screw valve cap 1 off Air Remove protective cap 4.
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Guide value for Air Damping System 97.2 psi (6.7 bar) (Single rid- er, driver with helmet and motorcycle clothing 187 lbs (85 kg)) With OA Passenger kit: 152.3 psi (10.5 bar) (Opera- Screw threaded piece 7 onto Close lock 6 of second piston, tion with passenger 331 lbs valve 8, allowing hose and air push together air pump and...
compression the damping during compression. The stiffer the damping, the greater the compensating movement of the forks is damped when riding on rough road surfaces. When soft damping is set, the forks react correspondingly faster to rough roads. Turn air pump hose 3 toward Release air and check level re- air pump and close Velcro peatedly until level indicator is...
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To reduce damping, turn ad- justing screw in - direction with a screwdriver. Rebound stage, basic setting, front Turn adjusting screw as far as possible in "+" direction, then 11 clicks in "-" direc- tion. Adjust rebound via adjusting To increase damping, turn ad- screw 1.
Adjustment on rear wheel Hard damping, adjustment Check tire pressures against screw engages. the data below. The damping of the Air Damping Turn adjusting screw 1 into System can be adjusted to the Tire pressure, front vertical position. road condition in two settings. Soft damping, adjustment The adjusting screw can be screw engages.
Make sure ground is level and workshop, preferably an autho- firm and park the motorcycle. The motorcycle is equipped with rized BMW Motorrad retailer. a symmetrical low-beam head- light, and can therefore also be used without modification in countries which drive on the op- posite side of the road as in the country of registration.
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Installing seat Raise seat 2 at rear and re- lease key. If too much pressure is ap- Remove seat. plied in the forward direc- Place seat on a clean surface tion, there is a danger that the with seat surface facing down- motorcycle will be pushed off its ward.
Do not run the engine in closed neys, and to every season of the information. rooms. year. Your authorized BMW Mo- torrad retailer will be happy to Alcohol and drugs High voltage advise you and has the correct Even small amounts of al- clothing for every purpose.
Catalytic converter Flammable materials (e.g. Tampering with control hay, leaves, grass, clothing unit of electronic engine- If misfiring causes unburned fuel and luggage, etc.) could ignite management system to enter the catalytic converter, if allowed to come into contact there is a danger of overheating Tampering with the engine with the hot exhaust pipe.
Tread depth and tire pressure Pre-ride check is performed. Firm seating of cases and lug- Starting engine gage With OE BMW Motorrad ABS: At regular intervals: Switch on ignition. Engine oil level (every time you Pre-ride check is performed. refuel)
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32 °F (0 °C), for a short time. The readiness for operation actuate the clutch after switching of the BMW Motorrad ABS is Phase 2 on the ignition. checked by the self-diagnosis. The tire parameters stored in the...
Do not exceed gear-dependent driven a few yards. as soon as possible by a spe- top speeds during break-in pe- Phase 1 cialized workshop, preferably riod. an authorized BMW Motorrad Checking the diagnosable Top speeds during retailer. system components while break-in period stopped.
Deactivatable ABS dure is essential if the tires are to the disks or brake pads. You can switch off the BMW Mo- achieve maximum grip. Brake early until the brakes are torrad ( 33) Integral ABS for New tires have not braked clean.
Brakes the braking force cannot be com- be delayed due to damp brake pletely transferred to the road disks and brake pads. How is the shortest surface. To prevent the front Brake early until the brakes are braking distance wheel from locking, the ABS sys- dry or braked until dry.
Dirt or mud on brakes under the stand is level and handlebars turned to the left than firm. with the handlebars turned to the When the motorcycle is right. Switch off the engine. ridden on loose surfaces On level ground, always turn the or muddy roads, the brakes may Pull handbrake lever.
An extended side stand can Fuel attacks plastic sur- Refuel with quality listed below catch on the ground when faces, making them cloudy at most until lower edge of filler the motorcycle is moving and or unattractive. neck is reached. lead to a fall.
At this point in time, the ABS control cannot be relied the driver increases the brake the BMW Motorrad ABS must on in all circumstances to prevent pressure, the wheels begin to assume extremely low friction co-...
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Rear wheel spinning in place face within the limits of driving To ensure that the BMW Motor- with front brake pulled (burn physics. The system is not op- rad ABS is in an optimally main- out).
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BMW Motorrad ABS is unable to counteract their effects.
Tests for your motorcycle that are ap- conducted by these instances proved by BMW for this purpose. cannot make provision for all op- Your authorized BMW Motorrad erating conditions experienced by...
Cable routing Adjustment of air pressure in Air Damping System, of The cables from the onboard damping and of tire pressure socket to the auxiliary device to match total weight. must be routed in such a way Comply with maximum payload that they: of luggage rack.
1 Fuse clip motorcycle on DVD/CD-ROM Replacing fuses 6 3 mm socket-head (RepROM), which you can ob- Replacing headlight bulb tain from your authorized BMW 2 Open-ended wrench, 8/10 Motorrad retailer. 7 4 mm socket-head Adjusting chain tension Removing and installing body...
Replacing turn indicator bulbs 5 3x Socket wrench Onboard-toolkit service Adjusting chain tension 6 Adapter Your BMW Motorrad retailer of- 1 Pull-out tool holder Mounting for 1/4" bits fers the onboard-toolkit service Holding of all tools with adapter 9x12 mm and 3/8" jointed set for additional work.
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Checking the oil level with the Remove oil dipstick and read engine cold or after a short trip off oil level. leads to misinterpretations and therefore to incorrect oil fill quan- tities. To ensure that the display of the engine oil level is correct, only check the oil level after a longer trip.
BMW Mo- workshop, preferably by an au- torrad retailer. thorized BMW Motorrad retailer. Topping up engine oil Incorrect working practices endanger the reliability of Both too little and too the brakes. much engine oil can lead to Have all work on the brake sys- engine damage.
Brake pads of view: between wheel and preferably an authorized BMW fork tube at brake caliper. Motorrad retailer. Checking front brake pad thickness Checking rear brake pad thickness Make sure ground is level and firm and park motorcycle. Front brake-pad wear...
Have brake pads replaced by a Check thickness of rear brake specialized workshop, prefer- pads 1 with visual inspection ably an authorized BMW Mo- from behind. torrad retailer. Brake fluid Checking front brake fluid A low fluid level in the...
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The brake fluid level in the soon as possible by a special- soon as possible by a special- brake-fluid reservoir drops ized workshop, preferably an ized workshop, preferably an due to brake pad wear. authorized BMW Motorrad re- authorized BMW Motorrad re- tailer. tailer.
If coolant level is too low: Add coolant. Check coolant level on scale 1 of coolant expansion tank. If coolant level is too high: Contact a specialized work- shop, preferably an authorized BMW Motorrad retailer. Open cap of coolant expansion tank 2.
Pour in coolant up to specified Clutch Adjusting clutch lever level. play Checking clutch lever play Close cap of coolant expansion tank. Push back bellows 1. Pull clutch lever until resistance Loosen lock nut 2. is felt. Adjust clutch lever play to set- Measure clutch lever play A.
Tires have wear indicators a specialized workshop, prefer- integrated into the main ably an authorized BMW Mo- tread grooves. If the tire tread torrad retailer. has worn down to the level of the marks, the tire is completely Chain worn.
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Tighten lock nuts 2 on left and Chain sag right by turning clockwise. Locknut of drive-chain 1...1.2 in (25...30 mm) (Mo- tensioning screw torcycle standing on side stand) 18 lb/ft (25 Nm) 1.2...1.4 in (30...35 mm) Tighten quick-release axle (Rear wheel rebounded) nut 1 with specified torque.
BMW Motor- workshop, preferably an autho- rad front wheel stand. rized BMW Motorrad retailer. Mounting front wheel stand Wheels Recommended tires For every size of tire, BMW Mo- torrad has tested and approved certain makes as roadworthy. BMW Motorrad cannot evaluate...
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Pull out axle 5 using a screw- lever when the brake calipers driver. have been removed. Do not remove grease on axle. Roll front wheel out of the forks. Unscrew left-hand axle clamp- ing screws 2. Remove axle screw 3. Hold left-hand slider tube 6 in place and turn front wheel to Remove spacer sleeve 7.
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Installing front wheel workshop, preferably an authorized BMW Motorrad retailer. Install axle screw 3 with speci- fied torque, bracing with screw- driver on right-hand side if nec- essary. Nut on front quick-re- lease axle Install axle 5. Insert spacer sleeve 7.
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With OE BMW Motorrad ABS: Mounting auxiliary stand Tighten axle clamping screw 4 with specified torque. Mount ABS sensor in hold- er and install screw 1 of ABS Front axle clamping Remove screws 1 and pull cov- sensor. er 2 downward somewhat.
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Loosen lock nuts 5 on left and The chain sprocket and right by turning counterclock- the spacer sleeves on the wise. left and right are loosely inserted in the wheel. When removing, Loosen adjusting screws 6 on make sure that these parts are left and right by turning clock- not damaged or lost.
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Mount left-hand adjusting Insert right-hand adjusting Mount speed sensor in holder plate 10 in swinging arm and plate 7. and install screw 3 of speed install quick-release axle 8 in sensor. brake caliper and rear wheel. Make sure that axle fits in cutout of adjusting plate.
Remove auxiliary stand. BMW Motorrad auxiliary stand Mounting auxiliary stand Make sure ground is level and firm and park motorcycle. Use auxiliary stand with number (001631) and H-adapter with Insert bolt 1 half way into Position motorcycle horizontal- number (001639).
Push two mounts 2 far enough before lifting it with the BMW apart that front forks fit be- Motorrad front wheel stand. tween them. Use locating pins 3 to set front Place motorcycle on an auxil- wheel stand to desired height.
Removing fuse cal system checked by a special- There is a danger of fire ized workshop, preferably an au- if defective fuses are by- thorized BMW Motorrad retailer. passed. Fuse assignment Always replace defective fuses with new fuses. Switch off ignition.
Information Spare fuse (15 A) ized workshop, preferably an au- A defective bulb places thorized BMW Motorrad retailer. Installing fuse your safety at risk because ABS fuse assignment it is easier for other users to Replace defective fuse with oversee the motorcycle.
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torcycle is provided in the chap- ter "Technical Data". Do not touch the glass of new bulbs with your fin- gers. For installation, use a clean, dry cloth. Dirt deposits, in par- ticular oil and grease, interfere with heat radiation from the bulb. Overheating and therefore short service life of the bulbs are the Remove two screws 1.
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Bulb for low-beam and high-beam headlight H4 / 12 V / 55...60 W Remove spring strap 3 from Fold closed spring strap 3 and detents and fold up. insert in detents. Install bulb 4. Remove bulb 4. Install rubber cap 2. Replace defective bulb.
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Installing headlight Replacing parking light housing bulb If it is not standing firmly, the motorcycle could topple in the course of the operations described below. Make sure that the motorcycle is steady on its stand. Make sure ground is level and Connect plug 1.
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Replacing front and rear turn indicator bulbs If it is not standing firmly, the motorcycle could topple in the course of the operations described below. Make sure that the motorcycle is steady on its stand. Make sure ground is level and Pull the bulb 2 out of the sock- Insert bulb 2 into socket 3.
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Bulbs for flashing turn indicators, front RY10W / 12 V / 10 W Bulbs for flashing turn indicators, rear RY10W / 12 V / 10 W Pull glass on screw connection Insert inside end of lens into side out of mirror housing. light housing and close.
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In this case, consult a W5W / 12 V / 5 W specialized workshop, preferably an authorized BMW Motorrad retailer. Replacing license-plate bulb Pull bulb socket 1 out of bulb holder.
With OE BMW Motorrad ABS: Insert bulb socket 1 into bulb Remove screws 3. holder. Pull side panels out of hold- To achieve better accessibility, ers 4. loosen screw 1 of brake line Air filter Press side panels apart and distributor on right side.
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Remove screws 1 and screw 2 Remove frame 4 on right-hand Insert air filter insert 5 and in- and take off air filter cover. side and take out air filter in- sert frame 4. sert 5. Knock out or replace air filter insert depending on degree of soiling.
1 and screw 2. right. motorcycle. Touching live parts of the With OE BMW Motorrad ABS: ignition system with the engine running can cause electric shock. Do not touch parts of the igni- tion system when the engine is running.
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fully insulated crocodile clips at both ends. Jump-starting with a donor- battery voltage higher than 12 V can damage the motorcycle electronics. The battery of the donor vehicle must have a voltage of 12 V. Removing right fairing side Remove rubber tensioning Begin by connecting one end panel ( strap 1 from holder at bottom...
Allow both engines to idle for a Keep the surface of the battery Charging connected few minutes before disconnect- clean and dry battery ing jump leads. Do not open the battery Charging the connected First disconnect jumper ca- Do not top up with water battery directly at the bat- bles from negative terminal Be sure to read and comply...
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Charging disconnected Always observe the proper sequence. battery Charge battery using a suitable Remove battery ground wire 4 charger. first. Comply with operating instruc- Then remove positive battery tions of charger. cable 3. Once battery is fully charged, Installing battery disconnect charger's terminal clips from battery terminals.
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Then install negative battery Installing right fairing side cable 4. panel Remove screw 1 at front right. First insert fairing side panel in- Insert battery 2 with negative to holder 4, then into holder 3. terminal first. Hook in clamping strap 1. Installing right fairing side panel Setting clock ( Removing right fairing...
Installing license-plate carrier Install screw 1 at front right. Remove four screws 1. Installing seat ( Thread in cable, position License-plate carrier license-plate carrier and press Removing license-plate upward. Pin 4 audibly engages. carrier Make sure ground is level and firm and park motorcycle.
BMW Motorrad recommends effect of salt. products available at your au- that you use BMW Insect Re- Only use cold water to remove thorized BMW Motorrad retailer. mover to soften and wash off road salt.
Use chrome pol- Remove this type of soiling with ish for additional treatment. cleaning naphtha or spirit on a clean cloth or cotton ball. BMW Motorrad recommends remov- ing tar spots with BMW Tar Re-...
To preserve the finish of your the engine oil and the oil filter motorcycle, BMW Motorrad rec- element changed by a special- ommends using BMW Car Wax ist workshop, preferably an au- or agents that contain carnauba thorized BMW Motorrad retailer.
Troubleshooting chart Engine does not start at all or is very difficult to start Possible cause Remedy Emergency ON/OFF switch activated. Emergency ON/OFF switch in operating position. Side stand extended and gear engaged. Retract side stand ( 46). Gear engaged and clutch not operated. Place transmission in neutral or disengage clutch 46).
Threaded fasteners Front wheel Value Valid Nut on front quick-release axle M20 x 1.25 59 lb/ft (80 Nm) Front axle clamping 7 lb/ft (10 Nm) Rear wheel Value Valid Nut on rear quick-release axle M20 x 1.25 59 lb/ft (80 Nm) Locknut of drive-chain tension- ing screw 18 lb/ft (25 Nm)
Engine Engine design Single-cylinder, four-stroke engine, DOHC control with bush roller-chain drive, 4 valves actuated by bucket tappets, compensating shaft, liquid cooling for cylinders and cylinder head. Integrated water pump, 5-speed transmission and dry-sump lubri- cation Displacement 652 cc (652 cm Cylinder bore 3.9 in (100 mm) Piston stroke...
Engine oil 15W-40 Oil grades Mineral engine oils with the API classification SF to SH. BMW Motorrad does not recommend us- ing oil additives, as these can worsen the opera- tion of the clutch. BMW Motorrad recommends not using synthetic oils for the first 6,000 miles (10,000 km).
Rear-wheel drive Type of final drive Chain drive Type of rear suspension Two-arm cast aluminum swinging arm Secondary gear ratio 3.1 (15:47 teeth) Running gear Type of front suspension Upside-down telescopic forks Spring travel, front 10.6 in (270 mm), On wheel Type of rear suspension Air Damping System, rebound-stage damping se- lectable in 2 stages between Comfort and Sport...
Brakes Type of front brake Hydraulic single-rotor disk brake with 2-piston floating caliper and fixed brake disk Brake-pad material, front Organic Type of rear brake Hydraulic single-rotor disk brake with 1-piston floating caliper and fixed brake disk Brake-pad material, rear Organic...
The permissible top speed must be specified as a reminder within the driver's field of vision (e.g. sticker). You can obtain an overview of the current tire approvals from your authorized BMW Motorrad retailer or on the Internet at www.bmw-motor- rad.com.
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Front wheel Front wheel design Spoke wheel Front-wheel rim size 1.60" x 21" Front tire designation 90/90 x 21 Rear wheel Rear wheel design Spoke wheel Rear-wheel rim size 2.50" x 18" Rear tire designation 140/80 x 18 Tire pressures Tire pressure, front 26.1 psi (1.8 bar), Single rider, with cold tire 27.6 psi (1.9 bar), Driver with passenger and/or...
Electrical system Electrical rating of onboard socket With OE BMW Motorrad ABS Or With OA Onboard socket: Fuses "Minifuse" blade-type fuses with 7.5 A and 15 A With OE BMW Motorrad ABS: "Minifuse" blade-type fuses with 10 A, 20 A and...
Bulbs Bulb for low-beam and high-beam headlight H4 / 12 V / 55...60 W Bulb for parking light W5W / 12 V / 5 W Bulbs for flashing turn indicators, front RY10W / 12 V / 10 W Bulbs for flashing turn indicators, rear RY10W / 12 V / 10 W Bulb for license-plate light W5W / 12 V / 5 W...
Dimensions Motorcycle length 86.8 in (2205 mm) Motorcycle height 49.4 in (1255 mm), Without mirrors 58.7 in (1490 mm), With mirrors Motorcycle width 35.7 in (907 mm), Across mirrors Driver's seat height 36.6 in (930 mm), Without driver at unladen weight Ground clearance 11.2 in (285 mm)
Service BMW Motorrad Service ... . 118 BMW Motorrad Service Quality ..118 BMW Motorrad Service Card - On- the-spot breakdown assistance ..118 BMW Motorrad Service Network .
BMW Motorrad Service your motorcycle carried out by a quality of service. specialized workshop, preferably Card - On-the-spot To ensure that your BMW is al- by an authorized BMW Motorrad breakdown assistance ways in optimum condition, BMW retailer. Motorrad recommends that you...
(1,200 km). over 100 countries around the BMW Service globe. In Germany alone, there BMW Service is carried out once are approximately 200 authorized a year. The scope of the ser- BMW Motorrad retailers ready to vices performed may be depen- assist you.
Confirmation of maintenance work BMW Pre-Delivery BMW Running-in Check Check Conducted Conducted Odometer reading Next service at the latest or, if reached sooner, Odometer reading Stamp, Signature Stamp, Signature...
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BMW Service BMW Service BMW Service Conducted Conducted Conducted Odometer reading Odometer reading Odometer reading Next service Next service Next service at the latest at the latest at the latest or, if reached sooner, or, if reached sooner, or, if reached sooner,...
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BMW Service BMW Service BMW Service Conducted Conducted Conducted Odometer reading Odometer reading Odometer reading Next service Next service Next service at the latest at the latest at the latest or, if reached sooner, or, if reached sooner, or, if reached sooner,...
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BMW Service BMW Service BMW Service Conducted Conducted Conducted Odometer reading Odometer reading Odometer reading Next service Next service Next service at the latest at the latest at the latest or, if reached sooner, or, if reached sooner, or, if reached sooner,...
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BMW Service BMW Service BMW Service Conducted Conducted Conducted Odometer reading Odometer reading Odometer reading Next service Next service Next service at the latest at the latest at the latest or, if reached sooner, or, if reached sooner, or, if reached sooner,...
Confirmation of service The table is intended as proof of maintenance, warranty and repair work, the installed optional acces- sories and any special campaign (recall) work carried out. Work carried out Odometer Date reading...
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Work carried out Odometer Date reading...
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15, 33 Technical data, 113 Checklist, 45 Technology in detail, 53 Voltage gauge, 20, 30 Clock, 20 Warning indicators, 23 BMW Motorrad Service, 118 Adjusting, 17, 29 Accessories BMW Motorrad Service Clutch Information, 58 Card, 118...
Highway Traffic Safety Washington, DC 20590. between you, your Administration (NHTSA) You can also obtain other dealer, or BMW of in addition to notifying North America, LCC. information about motor BMW of North America, LLC. vehicle safety from...