Orbitalum ESG Plus Operating Instructions With Spare Parts List
Tungsten grinder
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- Translation of original operating instructions (168 pages) ,
- Translation of original operating instructions (18 pages)
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Summary of Contents for Orbitalum ESG Plus
- Page 1 Operating instructions with spare parts list Tungsten Grinder ESG Plus Code 790 052 774 │ Machine-no: ________________________________...
- Page 2 All rights reserved, in particular the rights of duplication and distribution as well as translation. Duplication and reproduction in any form (print, photocopy, microfilm or electronic) require the written permission of Orbitalum Tools GmbH.
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Page 3: Table Of Contents
Operating instructions with spare parts list ESG Plus Table of contents Table of contents Page About these instructions Warning messages Further symbols and displays Abbreviations Safety notes Proper use Safety regulations Work safely Waste disposal / environmental protection Further safety regulations... - Page 4 Table of contents Operating instructions with spare parts list ESG Plus 10 Spare parts list orbitalum tools gmbh (12.07) MT_ESG Plus_BA_04_790052774_07.doc...
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Page 5: About These Instructions
Operating instructions with spare parts list ESG Plus 0 About these instructions About these instructions To allow quick understanding of these instructions and safe handling of the machine, all the warning messages, notes and symbols used in these instructions are presented here along with their meaning. -
Page 6: Further Symbols And Displays
0 About these instructions Operating instructions with spare parts list ESG Plus Further symbols and displays Symbol Meaning Notes: Contain particularly important information for Important comprehension. Note Instruction: You must take notice of this symbol. Request for action in a sequence of actions: You have to do something here. -
Page 7: Safety Notes
• Only operate the ESG Plus if the electrical protective devices function. • The tapped holes at the ESG Plus must always be free of dust, clean if necessary. • Pull out the power plug before carrying out repair and maintenance work. -
Page 8: Waste Disposal / Environmental Protection
• Turn the device off at the end of each operating cycle. • Before cleaning pull out the ESG Plus power plug and let the device coast. Danger of being injured! Keep hands away from the tool during processing. Wear safety gloves. -
Page 9: Construction Of The Product
Operating instructions with spare parts list ESG Plus 2 Construction of the product Construction of the product Standard Motor ON/OFF switch Identification plate ESG Plus grinding head Fastening bolt head to motor orbitalum tools gmbh (12.07) MT_ESG Plus_BA_04_790052774_07.doc... -
Page 10: Accessories (Optional)
2 Construction of the product Operating instructions with spare parts list ESG Plus Accessories (optional) 2.2.1 Diamond grinding wheels Exchangeable grinding wheel diamond-coated on both sides. Version Code Standard 790 052 487 Rough 790 052 488 2.2.2 Cutting device To cut tungsten electrodes to fixed length. -
Page 11: Wall/Table/Vice-Mounting Plate
Code 790 052 496 2.2.7 Double-Decker Kit ESG Possibility to use 2 different grinding wheels at the same time on one ESG Plus (scrubbing and smoothing). Easy and fast assembly to the ESG Plus (see chapter 7, p. 15). Including: •... -
Page 12: Characteristics And Range Of Applications
Operating instructions with spare parts list ESG Plus Characteristics and range of applications Characteristics The ESG Plus is the perfect hand-held grinder for cutting, grinding and planing electrodes which are used in WIG or TIG welding machines. The ESG Plus has the following characteristics: •... -
Page 13: Technical Data
Operating instructions with spare parts list ESG Plus 4 Technical data Technical data Dimensions Ø 65 x 350 mm Ø 2.560 x 13.780 inch Weight complete with grinding wheel approx. 1.4 kg Power consumption 500 W Voltage 230 V, 50-60 Hz... -
Page 14: Commissioning
1 Tool to replace the grinding wheel • 1 Operating instructions with spare parts list Transportation The ESG Plus is a portable, hand-operated machine. Special transportation aids are not required. Danger of death by electric shock! Non-observance could result in death or critical injury. -
Page 15: Operation
Operating instructions with spare parts list ESG Plus 6 Operation Operation Switching on the ESG Plus 1. Connect the ESG Plus (consider main voltage). 2. Press the ON/OFF switch (1). The ESG Plus starts. Grinding the electrodes Hot dust! Danger of injury to eyes! Do not use thorium-coated tungsten electrodes without a suitable suction devices or a suitable breathing mask. -
Page 16: Combination Of Grinding Angle And Electrode Diameter
6 Operation Operating instructions with spare parts list ESG Plus 6.2.1 Combination of grinding angle and electrode diameter 15° 18° 22,5° 30° 6.2.2 Sharpening electrodes 1. Insert the electrode with the corresponding hole diameter and the desired angle until the grinding wheel is touched. -
Page 17: Surface-Grinding The Electrode Tip
Operating instructions with spare parts list ESG Plus 6 Operation 6.2.3 Surface-grinding the electrode tip Precision ground point. Although able to grind flat land on tip. Insert the electrode (1.0 / 1.6 / 2.0 / 2.4 / 3.2 or 4.0 mm) through the openings at the front end onto the grinding wheel and square the electrode tip. -
Page 18: Replacing Grinding Wheels
6. Insert the grinding wheel on the shaft. The hole of the diamond grinding wheel has to be inserted centrally on the motor shaft. 7. Tighten the Torx screw and assemble the ESG Plus grinding head to the motor. orbitalum tools gmbh... -
Page 19: Assembly Of The Double-Decker Kit Esg
(see chapter 2.2.7, p. 7). 1. Dismantle and remove the cylinder head screw with collar (M4x15) at the Disassembly of the ESG Plus grinding head. Do not remove the arrest nut (1). ESG Plus head 2. Remove the ESG Plus grinding head. - Page 20 7 Assembly of the Double-decker Kit ESG2 Operating instructions with spare parts list ESG Plus 5. Attach the shaft elongation and fasten. For easier fastening of the shaft elongation we recommend to slide a screw Note driver through the cross hole of the shaft elongation.
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Page 21: Maintenance
Check whether ESG Plus head and/or the Torx screw sit firm, if necessary tighten. Check the power supply cable for damage. The tapped holes at the ESG Plus must always be free of dust, clean if necessary. Weekly/daily Remove dust from the inside of the housing, clean. -
Page 22: What To Do If
9 What to do if...? Operating instructions with spare parts list ESG Plus What to do if...? Fault elimination Fault Possible cause Remedy Motor of the ESG Plus does not Power cable defective. Replace the power cable. run. Motor defective. -
Page 23: Spare Parts List
Operating instructions with spare parts list ESG Plus 10 Spare parts list 10 Spare parts list Item No. Part Number Quan. Description Electric motor 230 V, 50/60 Hz 790 052 526 (only available together with motor flange, item no. 7) - Page 24 Orbitalum Tools GmbH Freibühlstraße 19 78224 Singen, Deutschland Tel. +49 (0) 77 31 / 792-0 Fax +49 (0) 77 31 / 792-500 tools@orbitalum.com www.orbitalum.com An ITW Company 790 052 774_07/04 (12.07) © Orbitalum Tools GmbH D-78224 Singen 2007 Printed in Germany...
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