Detroit Diesel EPA04 Series 40 Operator's Manual
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Detroit Diesel EPA04 Series 40 Operator's Manual

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  • Page 3 Whenever possible, it will benefit you to rely on an authorized Detroit Diesel service outlet for all your service needs from maintenance to All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 4 Diesel service outlets. Keep this Operator's Guide with the engine installation at all times. It contains important operating, maintenance, and safety instructions. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 5: Table Of Contents

    COLD WEATHER OPERATION ............28 HOT WEATHER OPERATION ............29 EXTENDED IDLING PERIODS ............29 SERIES 40 ELECTRONIC CONTROL SYSTEM ........ 31 All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 6 ITEM 14 – AIR SYSTEM ..............67 ITEM 15 – EXHAUST SYSTEM ............67 ITEM 16 – ENGINE (STEAM CLEAN) ..........67 ITEM 17 – RADIATOR ..............67 All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 7 F. ENGINE OUT OF FUEL — HOW TO RESTART ......87 G. HOW TO SELECT COOLANT ............ 89 DEFINITIONS ................89 APPROVED COOLANTS ............89 All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 8 EXTENDED STORAGE (MORE THAN 30 DAYS) ...... 117 RESTORING ENGINE TO SERVICE .......... 120 SERVICE PUBLICATIONS ..............122 DETROIT DIESEL CUSTOMER ASSISTANCE ........123 All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 9 PLUS EXTENDER FOR POWER COOL PLUS OAT COOLANT 146 PLUS OAT INHIBITOR FOR WATER-ONLY SYSTEMS ..... 147 COOLING SYSTEM CLEANERS ..........147 COOLANT TESTING AND ANALYSIS PRODUCTS ....148 All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 10 TABLE OF CONTENTS viii All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 11: Introduction

    290,000 miles (464,000 outside of compliance with U.S. EPA kilometers) for on-highway engines. or CARB emissions standards. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 12 The use of fluids that do not meet Detroit Diesel Corporation specifications may result in early wear out or engine failure. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 13: Caution Summary

    □ On slippery roads (wet pavement, ice-or snow-covered roads, loose gravel, etc.). All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 14 All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 15 The shield adequate protective clothing prevents contact with rotating (face shield or safety goggles, parts. rubber gloves, apron, and boots). All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 16 To avoid injury from rotating belts and fans, do not remove and discard safety guards. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 17 To avoid injury from accidental engine startup while servicing the engine, disconnect/disable the starting system. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 18 6. Observe the following cautions when fueling the vehicle, replacing fuel filters or working with the engine fuel system. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 19 To avoid injury from hot surfaces, allow engine to cool before removing any component. Wear protective gloves. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 20 Lubricating oil is relatively harmless at ambient temperatures. To avoid injury from slipping and falling, immediately clean up any spilled liquids. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 21: General Information

    This operator's guide covers these current engines. Component Locations The following figures show the locations of major engine components. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 22 3. Camshaft Position Sensor 8. Vibration Damper 4. Coolant Temperature Sensor 9. Mounting Bracket 5. Thermostat Figure 1 Major Component Locations, Front View All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 23 8. Valve Cover/ Intake Manifold 18. Injection Pressure Regulating 9. Lifting Eye (2) Valve Figure 2 Major Component Locations, Left Side View All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 24 4. Exhaust Manifold 11. Oil Cooler 5. Turbocharger 12. Oil Pan 6. Valve Cover/Intake Manifold Figure 3 Major Component Locations, Right Side View All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 25 4. Road Draft Tube 2. Oil Fill Tube 5. Turbocharger 3. Oil Level Gage 6. Flywheel Housing Figure 4 Major Component Locations, Rear View All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 26: Engine Model And Serial Number Locations

    Figure 5 Model, Serial Number and Emission Label – Former Location Figure 6 Model, Serial Number and Emission Label – Current Location All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 27: Turbocharger Identification

    See Figure 6. Figure 7 Turbocharger Identification (non-wastegate turbo shown) All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 28: Operating Instructions

    filler neck to allow for with the exhaust system or expansion of the coolant. For emission control system. more detailed recommendations, All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 29: Lubrication System Checks

    “Full” and system should be charged with a “Add” gage lines. commercially available pressure pre-lubricator. If this is impractical, All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 30: Fuel System Checks

    Fuel System Checks Fill the tanks with the recommended fuel. Keeping tanks full reduces water All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 31: Other Checks

    Authorized Detroit Diesel service See Figure 9. outlets are properly equipped and have the trained technicians to perform this service. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 32: Starting The Engine

    fluid recommended by the gear manufacturer. Do not overfill. Check drive belts to make sure they are in good condition (not cracked, torn, worn or glazed). All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 33: Engine Diagnostic Button

    PARK or NEUTRAL. 2. Depress the clutch pedal, if equipped. Do not depress the accelerator pedal. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 34: Emergency Jump Starting

    Start an engine equipped with an air starter as follows: 1. Check the pressure in the air storage tank. If necessary, add air All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 35 All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 36: Running The Engine

    Run the engine at part throttle for about five minutes to allow it to warm up before applying a load. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 37: Avoid Unnecessary Idling

    All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 38: Road Operation

    4. Use the proper lubricating oil cause severe damage. for the ambient temperatures encountered. Refer to section A. How to Select Lubricating Oil All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 39: Hot Weather Operation

    All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 40 first applying the service brakes to lower the idle speed to 700 rpm. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 41: Series 40 Electronic Control System

    The diagnostic codes for Series 40 engines are listed in Table 1, Table 2 , Table 3, and Table 4. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 42 Cam Rev CMP Signal Noise Deleted * Indicates WARN Lamp on When Fault Set Table 1 Series 40 Diagnostic Flash Codes All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 43 Vehicle Retarder Relay OCC Fault Engine Warning Light OCC Fault * Indicates WARN Lamp on When Fault Set Table 2 Series 40 Diagnostic Flash Codes (continued) All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 44 451 – 456 (Cyl. Number Indicated) * Indicates WARN Lamp on When Fault Set Table 3 Series 40 Diagnostic Flash Codes (continued) All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 45 Calibration Level Incompatible Programmable Parameter Memory Content Corrupt * Indicates WARN Lamp on When Fault Set Table 4 Series 40 Diagnostic Flash Codes All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 46: Series 40 Engine Systems

    flow of air through the radiator and charge cooler. Electrical System The electrical system consists of the starting motor, starting switch, All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 47: Maintenance Schedules

    Table 14, Table 15, and Table item. 16. Recommended maintenance intervals for Series 40 generator drive engines are listed in Table 17, Table 18, and Table 19. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 48 I – Inspect, service, correct or replace as necessary. R – Replace. Table 5 Motor Coach Daily, 6,000 Mile, 12,000 Mile and 18,000 Mile Checks All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 49 * – See item in text. I – Inspect, service, correct or replace as necessary. R – Replace. Table 6 Motor Coach Regular Maintenance Intervals All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 50 * – See item in text. I – Inspect, service, correct or replace as necessary. R – Replace. Table 7 Motor Coach Regular Maintenance Intervals (continued) All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 51 I – Inspect, service, correct or replace as necessary. R – Replace. Table 8 Transit Coach Daily, 6,000 Mile, 12,000 Mile, and 18,000 Mile and 24,000 Mile Checks All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 52 * – See item in text. I – Inspect, service, correct or replace as necessary. R – Replace. Table 9 Transit Coach Regular Maintenance Intervals All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 53 * – See item in text. I – Inspect, service, correct or replace as necessary. R – Replace. Table 10 Transit Coach Regular Maintenance Intervals (continued) All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 54 I – Inspect, service, correct or replace as necessary. R – Replace. Table 11 Stationary or Construction/Industrial Engine Daily, 100 Hour, 150 Hour, 200 Hour, and 300 Hour Checks All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 55 * – See item in text. I – Inspect, service, correct or replace as necessary. R – Replace. Table 12 Stationary or Construction/Industrial Regular Maintenance Intervals All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 56 * – See item in text. I – Inspect, service, correct or replace as necessary. R – Replace. Table 13 Stationary or Construction/Industrial Regular Maintenance Intervals (continued) All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 57 I – Inspect, service, correct or replace as necessary. R – Replace. Table 14 Fire Fighting, Crash/Rescue and Emergency Vehicle Engine Daily, 100 Hour and 300 Hour Checks All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 58 I – Inspect, service, correct or replace as necessary. R – Replace. Table 15 Fire Fighting, Crash/Rescue and Emergency Vehicle Engine Regular Maintenance Intervals All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 59 I – Inspect, service, correct or replace as necessary. R – Replace. Table 16 Fire Fighting, Crash/Rescue and Emergency Vehicle Engine Regular Maintenance Intervals (continued) All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 60 35% of the unit's full rated output. Refer to generator set manufacturer's instructions. Table 17 Generator Set Engine Prime Daily and Standby Monthly Maintenance Intervals All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 61 * See item in text. I – Inspect, service, correct or replace as necessary. R – Replace Table 18 Generator Set Engine Regular Maintenance Intervals All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 62 * See item in text. I – Inspect, service, correct or replace as necessary. R – Replace Table 19 Generator Set Engine Regular Maintenance Intervals (continued) All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 63: Lubrication And Preventive Maintenance Intervals

    Item 1 – Lubricating Oil Check the oil level daily with the engine stopped. If the engine has All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 64 Before adding lubricating oil, refer to section A. How to Select Lubricating Oil in this guide. Change All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 65: Item 2 - Fuel And Fuel Tank

    Keep the fuel tank filled to reduce condensation. Before adding fuel, refer to section D. How to Select Fuel Oil in this guide. See Figure 13. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 66: Item 3 - Fuel Lines, Flexible Hoses

    Every 120,000 miles (192,000 kilometers), 12 months, or 600 hours for construction/industrial applications tighten all fuel tank mountings and brackets. At the same All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 67: Hose Service Life

    Hose Service Life A hose has a finite service life. With this in mind, all hoses should be thoroughly inspected at least every All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 68: Item 4 - Cooling System

    Table 21. engine is running and when it is stopped. Coolant leaks may be more apparent on a engine when it is cold. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 69 300,000 miles (480,000 km), or 5,000 hours, whichever comes first. Use 1 pint to 20 gallons of OAT coolant. Table 21 Coolant Drain Intervals All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 70: Item 5 - Turbocharger, Air-To-Air Charge Cooler

    Wastegated Turbochargers – The turbocharger wastegate actuator is factory-calibrated and is not adjustable. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 71: Item 7- Drive Belts

    Refer to Item 26 – place. Keep batteries fully charged, Idler Pulley. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 72: Item 8 - Air Compressor

    If the dry type air cleaner is equipped with an aspirator, check □ Construction/Industrial for aspirator damage or clogging. Engines/Stationary Engines– Clean, repair or replace, as necessary. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 73: Air Cleaner Replacement

    Dry Type Air Cleaner in this guide 1. Oil Cooler 3. Oil Filter for additional information. Assembly Header 2. Oil Filter Figure 16 Typical Oil Filter Installation All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 74: Item 11 - Fuel Filters

    For change intervals, refer to Maintenance Intervals. For change procedure, refer to section Replace Fuel Filter and Strainer. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 75 filters are plugged to the extent that they need replacing is based on the fuel pressure at the cylinder head fuel inlet fitting. Fuel pressure should be All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 76: Fuel Pro® 382 Filters

    Item 13 – Cranking Motor For cranking motor (starter) assembly information, contact an authorized Delco Remy® distributor. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 77: Item 14 - Air System

    Authorized Detroit Diesel distributors damage to electrical equipment may are properly equipped to perform this result. service. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 78: Item 18 - Oil Pressure

    This can also and can be easily destroyed. cause damage. 3. Never disconnect the battery while the alternator is operating. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 79: Item 20 - Engine And Transmission Mounts

    Item 21 – Crankcase Pressure The crankcase pressure should be checked and recorded at the intervals in the maintenance schedules. Crankcase pressure should be no All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 80: Item 23 - Thermostat And Seal

    Every 1,500 Hours or 45,000 Agricultural, or Generator Set Engines Miles (72,000 km)* * Whichever comes first. Table 22 Valve Lash Measurement/Adjustment Schedule All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 81: Item 26 - Idler Pulley

    For this reason the vibration damper must be replaced at time of normal major engine overhaul, regardless of apparent condition. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 82: Welding Precaution

    RF (radio frequency) energy present in the arc. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 83: How-To Section

    SAE viscosity grade and application and the fuel sulfur level. API (American Petroleum Institute) All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 84: The Use Of Supplemental Additives

    For further information, refer to publication Engine Requirements – Lubricating Oil, Fuel and Filters, 7SE270, All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 85: When To Change Oil

    150 Hours or 1 Year, whichever comes first Table 23 Maximum Oil Drain and Filter Change Interval (Fuel Sulfur 0.05 Weight Percent or Less) All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 86: Disposing Of Waste Oil

    1. Oil Cooler Assembly 3. Oil Filter Header (part of oil cooler assembly) 2. Oil Filter Figure 23 Typical Oil Filter Installation All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 87: Replace Spin-On Type Oil Filter

    Range” mark on the dipstick. Refer to Item 1 – Lubricating Oil. 1. Oil Filter 2. Oil Filter Header Figure 24 Removing Oil Filter All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 88: How To Select Fuel Oil

    Engine Requirements – Lubricating Oil, Fuel and Filters (7SE270), available from authorized Detroit Diesel distributors. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 89: Fuel Contamination

    Tanks which contain such mixtures should be drained and cleaned as soon as possible. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 90: How To Replace The Fuel Filter

    filter. Dispose of the for manual priming of the system after filter in an environmentally filter replacement.See Figure 25. responsible manner, according All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 91 Install the strainer into the cover with as required. Clean the cover. the open end toward the filter header. Replace the O-ring, if damaged. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 92: Prime The Fuel System

    Do not overtighten the filter. Overtightening may crack or distort the adaptor head. 11. If previously closed, open the fuel shutoff valve. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 93 (usually three crank and leaks. Shut down the engine. hand prime cycles), reconnect the Correct any leaks with the engine CMP. off. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 94: Replace Fuel/Water Separator Element

    filter element, thermostatic switch and and tighten by hand. wiring harness. See Figure 26. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 95 filter. If installed, turn the 8. Check to make sure the sealing handle on the shutoff valve to the grommet is included in the base All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 96 16. Shut down the engine and tighten the collar again by hand . All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 97: Engine Out Of Fuel - How To Restart

    4. Prime the fuel system as follows: [a] Disconnect the CMP (camshaft position sensor) All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 98 O-ring seal is installed on Detroit Diesel distributors are properly the vent plug, reinstall the plug equipped to perform this service. and tighten by hand only. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 99: How To Select Coolant

    OAT — Organic Acid Technology. An inhibitor system based on All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 100: Eg Or Pg & Water + Sca Inhibitor

    Water — If a concentrated must be equivalent to the Power Cool ethylene glycol (EG) or propylene All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 101 Ethylene Glycol (IEG) system. Concentration (Sea Level) Figure 28 Coolant Freezing and Boiling Temperatures Versus Inhibited Propylene Glycol (IPG) Concentration (Sea Level) All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 102: Recycled Antifreeze

    TMC RP-329 Type A or recycled through filtration processes, TMC RP-330 Type A requirements, are not recommended. has been demonstrated to provide All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 103: Eg Or Pg & Water + Oat Inhibitor

    OAT (Organic Acid Technology) coolant. Detroit Diesel markets a OAT- inhibited ethylene glycol coolant, DDC Power Cool Plus, which contains all the required additives. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 104: Water Requirements

    Grains per Gallon Chlorides Sulfates Total Dissolved Solids Total Hardness – Magnesium and Calcium Table 27 Satisfactory Water Limits – Make-Up Water Only All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 105: Coolants Not Recommended

    Cooling systems operated with the fluoroelastomer seals found in chromium-inhibited coolant must the cooling system. be chemically cleaned with Power All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 106: Maintenance

    SCA. Detroit Diesel Power Cool maintenance SCAs are recommended. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 107: Maintenance Intervals

    Maintenance Intervals — Check the nitrite concentration at the regular intervals listed in Table 29 with a Power Trac 3–Way Test Strip. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 108 A. Motor Coaches, City Transit Coaches, Pick-Up and Delivery, Short Trip and Emergency Vehicles B. Industrial, Generator Set and Other Applications Table 29 Coolant Maintenance Intervals All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 109: Sca Test Procedures

    NOTE: In non-OAT systems, nitrite concentration of 5000 PPM or higher on a Series 40 engine suggests problematic additive All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 110: Need-Release Filters (Non-Oat Systems)

    Detroit Diesel. Promptly replace and tighten the test strip container cap after each use. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 111: Dropout

    A properly maintained OAT-inhibited engine and clean it with a caustic coolant will last 600,000 miles solution or physically clean individual components. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 112: Chronic Coolant System Problems

    SCAs are water-soluble chemical compounds. These products are available in coolant filter elements, liquid packages, and in fully formulated Power Cool antifreeze. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 113: Summary Of Coolant Recommendations

    Mixing RP-329 “Type A” (EG) or of different manufacturers' TMC RP-330 “Type A” (PG) All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 114 □ HVAC coolant comes first. At this time the system must be completely □ Phosphated coolants All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 115: How To Replace The Coolant Filter

    In the closed position, the handle will be pointing straight up. 3. Loosen and remove the coolant filter by turning counter-clockwise using a All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 116: How To Drain And Flush The Cooling System

    Specifications section. If the engine is warm, fill slowly to prevent the rapid cooling and distortion of the metal castings. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 117 filler must be checked at the intervals neck or the level indicated on the listed in Table 28. deaeration tank . All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 118: When To Service The Dry Type Air Cleaner

    Inspection and cleaning of elements must be done in accordance with the air cleaner element manufacturer's recommendations, if any. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 119: Basic Troubleshooting

    Table 32. Abnormal operating condition symptoms are listed in Table 33. Abnormal coolant temperature symptoms are listed in Table 34. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 120 Electronic control system malfunction Installation/operation of fuel check valve or shutoff valve Low Compression Worn intake and exhaust valves Worn piston rings/liners All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 121 Will Not Probable Causes Start Leaking cylinder head gasket Improper intake or exhaust valve adjustments Table 30 Hard Starting Symptoms and Probable Causes All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 122 Thin air (high altitude) Cetane rating of fuel too low Air in the fuel system Table 31 Objectionable Exhaust Symptoms and Probable Causes All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 123 Oil picked up by inlet airstream Faulty injector operation Incorrect injector height setting Table 32 Abnormal Engine Operation Symptoms and Probable Causes All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 124 Faulty electrical components (for gage) Plugged oil line or orifice * Indicates high crankcase pressure Table 33 Abnormal Operating Condition Symptoms and Probable Causes All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 125 Faulty radiator pressure cap Air in coolant Thermostat not fully closed Leakage around thermostat seal Table 34 Abnormal Coolant Temperature Symptoms and Probable Causes All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 126: Engine Storage

    1. With the engine at ambient cylinder liners. temperature and cool to the touch, All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 127: Extended Storage (More Than 30 Days)

    Mil-L-21260C, Grade 2 Specification. 6. Drain the fuel tank. Refill with enough clean No. 1 diesel fuel All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 128 five (5) minutes to circulate the the engine crankcase. Reinstall clean fuel throughout the system and tighten the oil drain plug. and ensure the system is full. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 129 Use moisture-resistant tape and cardboard, plywood or metal covers where practical. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 130: Restoring Engine To Service

    Refer to section G. How to Select 2. Remove the plugs from the inlet Coolant. and outlet fuel lines and reconnect the lines to their proper positions. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 131 14. Refer to section Lubrication normal operating temperature. Then System Checks in section monitor the electronic control system diagnostic data link for trouble codes. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 132: Service Publications

    Technician's Guide – Used Lubricating Oil Analysis 7SE398 Technician's Guide – Turbocharger 7SE374 Technician's Guide – Cooling System 7SE390 Table 35 Service Publications All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 133: Detroit Diesel Customer Assistance

    □ Engine serial and model numbers. □ Product information and literature. Refer to section ENGINE MODEL AND SERIAL All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 134 ENGINE MODEL AND SERIAL cannot be readily resolved at the NUMBER LOCATIONS for location distributor level without additional of engine model and serial numbers. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 135 Diesel international regional offices equipment, and personnel. Therefore, are listed in Table 38. Figure 31 Detroit Diesel NAFTA On-Highway Regions All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 136 150 Dufferin Ave., Suite 701 London, ON N5A 5N6 Phone: 519-661-0149 Fax: 519-661-0171 Table 36 Detroit Diesel North American NAFTA On-Highway Offices All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 137 Customer Assurance (M24) 13400 Outer Drive, West Detroit, MI 48239-4001 Telephone: 313-592-5550 Fax: 313-592-5717 Table 37 DDC-MTU Off-Highway Sales and Customer Assurance Center Offices All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 138 Col. Ampliacion Norte San Juan Ixtacala, Tlanepantla C.P. 54160, Edo de Mexico Phone: 525-333-1802 Fax: 525-333-1870 Table 38 Detroit Diesel International Off-Highway Regional Offices All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 139: Warranty

    To obtain warranty repairs, you must request the needed repairs within the WARRANTY PERIOD from an authorized DDC service outlet. Only new genuine parts or remanufactured All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 140 Reasonable labor costs for Engine Maintenance removal and reinstallation, when necessary to make a warranty repair, are covered by this warranty. THIS WARRANTY DOES NOT COVER: All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 141 Engine or the Accessories. THIS LIMITED WARRANTY AND THE EMISSIONS WARRANTY ARE THE ONLY WARRANTIES APPLICABLE TO THE ENGINE All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 142: Fire Truck Or Crash Vehicle Engine Warranty

    DDC will be used. DDC may, at its discretion, replace rather than repair components. A reasonable time must be allowed to perform All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 143 THIS WARRANTY DOES NOT Refer to section MAINTENANCE COVER: SCHEDULES in this guide for details. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 144 OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. DETROIT DIESEL CORPORATION SHALL NOT BE LIABLE FOR ANY INCIDENTAL All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 145: Construction/Industrial Engine Warranty

    DDC will be used. DDC may, at its discretion, replace rather than repair components. A reasonable time must be allowed to perform All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 146 Negligence or Certain Modifications Mechanic's Travel Expenses DDC will pay reasonable travel expenses for the repairing mechanic to travel to and from the repair site. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 147 AS DESCRIBED ABOVE. Damages DDC is not responsible for incidental or consequential costs or expenses which the owner may incur as a result All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 148 This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 149: Prime And Stand-By Power Generator Set Engine Warranty

    DDC will be used. DDC may, at its discretion, replace rather than repair components. A reasonable All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 150 DDC specifications are not covered by this warranty. Mechanic's Travel Expenses All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...
  • Page 151 This warranty gives you specific legal rights, and you may also have other rights which may vary from state to Incidental or Consequential state. Damage All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 152: Specifications

    28 quarts to the FULL mark with filter installed and filter and oil galleries charged Table 44 Series 40 Engine Oil Capacity All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 153: Power Cool Engine Products

    Per Case Pre-Blended 67:33 23524923 55 Gallon Drum Bulk Delivery – 1,000 23524924 Gallon Minimum Table 46 POWER COOL Latin American Coolant All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 154: 2000 Supplemental Coolant Additive

    For POWER COOL Per Case IEG Coolant 23507856 5 Gallon Pail 23507857 55 Gallon Drum Table 48 POWER COOL 3000 Supplemental Coolant Additive All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 155: 3000 Supplemental Additive Coolant Filters

    For POWER COOL For 8 – 20 Gallon IEG Coolant 23516489 Systems Table 50 POWER COOL SUPPLEMENTAL ADDITIVE NEED RELEASE COOLANT FILTERS All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 156: Plus Extended Life Oat Coolant

    Quart Bottle – 6 Per 23519400 For Power Cool Plus Case Table 52 POWER COOL Plus Extender for Use with POWER COOL Plus OAT Coolant All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 157: Plus Extender For Power Cool Plus Oat Coolant 146 Plus Oat Inhibitor For Water-Only Systems

    5 Gallon Pail 200155 55 Gallon Drum Twin Pack 201549 Twin Pack – 2 Per Case Table 54 Power Cool Cooling System Cleaners All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

  • Page 158: Coolant Testing And Analysis Products

    (Carton of 6) Laboratory Coolant Organic Coolant Analysis Bottle 23523398 Analysis (Carton of 6) Table 55 Power Trac Coolant Testing and Analysis Products All information subject to change without notice. (Rev. May 2004) DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION...

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