Victor CUTMASTER 152 Operating Manual
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Victor CUTMASTER 152 Operating Manual

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CUTMASTER
PLASMA CUTTING SYSTEM
Operating
Manual
120
152
™
Art # A-08619_AC
Revision: AN
Issue Date: Februrary 11, 2014 Manual No.: 0-4987
208-
460V
600V
230V
VictorThermalDynamics.com

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  • Page 1 208- 460V 600V 230V CUTMASTER ™ PLASMA CUTTING SYSTEM Operating Manual Art # A-08619_AC Revision: AN Issue Date: Februrary 11, 2014 Manual No.: 0-4987 VictorThermalDynamics.com...
  • Page 2 WE APPRECIATE YOUR BUSINESS! Congratulations on your new Victor Thermal Dynamics product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This product is backed by our extensive warranty and world-wide service network. To locate your nearest distribu- tor or service agency call 1-800-426-1888, or visit us on the web at www.thermal-dynamics.com.
  • Page 3 Manufacturer assumes no liability for its use. Plasma Cutting Power Supply CutMaster™ 152 SL100 1Torch™ Operating Manual Number 0-4987 Published by: Victor Technologies International, Inc. 82 Benning Street West Lebanon, New Hampshire, USA 03784 (603) 298-5711 www.victortechnologies.com Copyright 2008, 2009, 2010, 2012, 2013 by Victor Technologies International, Inc.
  • Page 4 This Page Intentionally Blank...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION 1: GENERAL INFORMATION .....................1-1 1.01 Notes, Cautions and Warnings ..............1-1 1.02 Important Safety Precautions ..............1-1 1.03 Publications ....................1-2 1.04 Note, Attention et Avertissement ..............1-3 1.05 Precautions De Securite Importantes ............1-3 1.06 Documents De Reference ................1-6 1.07 Statement of Warranty ................1-7 SECTION 2 SYSTEM: INTRODUCTION ......................2-1...
  • Page 6 TABLE OF CONTENTS 4T.04 Hand Torch Operation ................4T-3 4T.05 Gouging ....................4T-6 4T.06 Mechanized Torch Operation ..............4T-7 4T.07 Parts Selection for SL100 Torch Cutting ..........4T-8 4T.08 Recommended Cutting Speeds for SL100 Torch With Exposed Tip ..4T-9 4T.09 Recommended Cutting Speeds for SL100 Torch With Shielded Tip ..4T-14 PATENT INFORMATION .....................4T-20 SECTION 5 SYSTEM: SERVICE .........................5-1...

  • Page 7: General Information

    CUTMASTER 152 SECTION 1: To prevent possible injury, read, understand and follow all warnings, safety precautions GENERAL INFORMATION and instructions before using the equipment. Call 1-603-298-5711 or your local distributor if you have any questions. 1.01 Notes, Cautions and Warnings Throughout this manual, notes, cautions, and warnings are used to highlight important information.

  • Page 8: Publications

    CUTMASTER 152 • Wear dry gloves and clothing. Insulate yourself from the work piece or other parts of the welding circuit. PLASMA ARC RAYS • Repair or replace all worn or damaged parts. Plasma Arc Rays can injure your eyes and burn your •...

  • Page 9: Note, Attention Et Avertissement

    CUTMASTER 152 4. ANSI Standard Z87.1, SAFE PRACTICES FOR OC- CUPATION AND EDUCATIONAL EYE AND FACE PROTECTION, obtainable from American National ATTENTION Standards Institute, 1430 Broadway, New York, NY Toute procédure pouvant résulter l’endom- 10018 magement du matériel en cas de non-respect 5.
  • Page 10 CUTMASTER 152 CHOC ELECTRIQUE FUMÉE et GAZ Les chocs électriques peuvent blesser ou même tuer. Le La fumée et les gaz produits par le procédé de jet de procédé au jet de plasma requiert et produit de l’énergie plasma peuvent présenter des risques et des dangers électrique haute tension.
  • Page 11 CUTMASTER 152 • Il faut mesurer les niveaux sonores afin d’assurer que les décibels (le bruit) ne dépassent pas les niveaux sûrs. RAYONS D’ARC DE PLASMA • Pour des renseignements sur la manière de tester le Les rayons provenant de l’arc de plasma peuvent bles- bruit, consultez l’article 1, page 5.

  • Page 12: Documents De Reference

    CUTMASTER 152 1.06 Documents De Reference Consultez les normes suivantes ou les révisions les plus récentes ayant été faites à celles-ci pour de plus amples renseignements : 1. OSHA, NORMES DE SÉCURITÉ DU TRAVAIL ET DE PROTECTION DE LA SANTÉ, 29CFR 1910, disponible auprès du Superintendent of Documents, U.S.

  • Page 13: Statement Of Warranty

    Payment of credit up to the purchase price less reasonable depreciation based on actual use. These remedies may be authorized by Thermal Dynamics and are FOB West Lebanon, NH or an authorized Victor Technologies service station. Product returned for service is at the owner’s expense and no reimbursement of travel or transportation is authorized.
  • Page 14 CUTMASTER 152 This Page Intentionally Blank GENERAL INFORMATION Manual 0-4987...

  • Page 15: Section 2 System: Introduction

    Additional copies of this manual may be purchased by contacting Victor Technologies at the address and phone number in your area listed on the back cover of this manual. Include the Owner’s Manual number and equipment identification numbers.

  • Page 16: Power Supply Specifications

    Output Current 30 - 120 Amps, Continuously Adjustable Power Supply Gas Particulates to 5 Microns Filtering Ability CutMaster 152 Power Supply Duty Cycle * Ambient Tempera- Duty Cycle Ratings @ 40° C (104° F) ture Operating Range 0° - 50° C...

  • Page 17: Input Wiring Specifications

    CUTMASTER 152 2.05 Input Wiring Specifications CutMaster 152 Power Supply Input Cable Wiring Requirements Input Freq Power Suggested Sizes voltage Input Volts I max I eff Fuse Flexible Cord (amps) (Min. AWG) 1 Phase 26.2 4 Type W 27.6 4 Type W 3 Phase 21.6...

  • Page 18: Power Supply Features

    CUTMASTER 152 2.06 Power Supply Features Handle and Leads Wrap Control Panel Torch Leads Receptacle Art # A-08359 Work Cable and Clamp Port for Optional Automation Interface Cable Input Power Selection Filter Assembly Gas Inlet Port Art # A-08360 Input Power Cord...

  • Page 19: Section 2 Torch: Introduction

    CUTMASTER 152 SECTION 2 TORCH: 2T.03 Specifications INTRODUCTION A. Torch Configurations 1. Hand/Manual Torch, Models 2T.01 Scope of Manual The hand torch head is at 75° to the torch handle. The hand torches include a torch handle and torch This manual contains descriptions, operating instruc- trigger assembly.

  • Page 20: 04 Options And Accessories

    CUTMASTER 152 2T.04 Options And Accessories F. Torch Ratings Manual Torch Ratings For options and accessories, see section 6. Ambient 104° F 2T.05 Introduction to Plasma Temperature 40° C Duty Cycle 100% @ 100 Amps @ 400 scfh A. Plasma Gas Flow...
  • Page 21 CUTMASTER 152 B. Gas Distribution E. Parts - In - Place (PIP) The single gas used is internally split into plasma The torch includes a 'Parts - In - Place' (PIP) circuit. and secondary gases. When the shield cup is properly installed, it closes a switch.
  • Page 22 CUTMASTER 152 This Page Intentionally Blank INTRODUCTION Manual 0-4987 2T-4...

  • Page 23: Section 3 System: Installation

    CUTMASTER 152 SECTION 3 SYSTEM: INSTALLATION 3.01 Unpacking 1. Use the packing lists to identify and account for each item. 2. Inspect each item for possible shipping damage. If damage is evident, contact your distributor and Art# A-11478 / or shipping company before proceeding with Contactor cover the installation.
  • Page 24 CUTMASTER 152 B. Connections to Three Phase Input Power These instructions are for changing the input power and or cable on the 208/230, 400, 460 VAC Power Supply to Single - Phase input power. WARNING 1. Remove the Power Supply cover per instructions found in section 5.

  • Page 25: Gas Connections

    CUTMASTER 152 3.05 Gas Connections Regulator/Filter Assembly Connecting Gas Supply to Unit The connection is the same for compressed air or high pressure cylinders. Refer to the following two subsec- Inlet Port tions if an optional air line filter is to be installed.
  • Page 26 CUTMASTER 152 Regulator/Filter Assembly 2-Stage Filter Inlet Port (IN) Regulator Input Outlet Port (OUT) Two Stage Filter Hose Clamp Assembly Gas Supply Hose 1/4 NPT to 1/4” (6mm) Fitting Art # A-07945_AC Optional Two - Stage Filter Installation Using High Pressure Air Cylinders When using high pressure air cylinders as the air supply: 1.

  • Page 27: Section 3 Torch: Installation

    CUTMASTER 152 SECTION 3 TORCH: Check Air Quality INSTALLATION To test the quality of air: 1. Put the ON / OFF switch in the ON (up) 3T.01 Torch Connections position. If necessary, connect the torch to the Power Supply. 2. Put the Function Control switch in the SET Connect only the Thermal Dynamics model SL100 / position.
  • Page 28 CUTMASTER 152 Pinch Block Assembly Square Workpiece A-02585 Mechanical Torch Set - Up 3. The proper torch parts (shield cup, tip, start car- tridge, and electrode) must be installed for the type of operation. Refer to Section 4T.07, Torch Parts Selection for details.

  • Page 29: Section 4 System: Operation

    CUTMASTER 152 SECTION 4 SYSTEM: OPERATION 4.01 Front Panel Controls / Features See Illustration for numbering Identification 1. Output Current Control Sets the desired output current. Output settings up to 60 Amps may be used for drag cutting (with the torch tip contacting the workpiece) or higher for standoff cutting.

  • Page 30: Preparations For Operation

    CUTMASTER 152 4.02 Preparations for Operation Power ON Place the Power Supply ON / OFF switch to the At the start of each operating session: ON (up) position. AC indicator turns ON. Gas indicator turns ON if there is sufficient gas...
  • Page 31 CUTMASTER 152 Typical Cutting Speeds STANDOFF CutMaster 152 Gas Pressure Settings Cutting speeds vary according to torch output am- perage, the type of material being cut, and operator Leads SL100 SL100 skill. Refer to Section 4T.08 and following for greater...
  • Page 32 CUTMASTER 152 This Page Intentionally Blank OPERATION Manual 0-4987...

  • Page 33: Section 4 Torch: Operation

    CUTMASTER 152 SECTION 4 TORCH: 1. Unscrew and remove the shield cup assembly from the torch head. OPERATION 2. Remove the Electrode by pulling it straight out of the Torch Head. 4T.01 Torch Parts Selection Torch Head Depending on the type of operation to be done deter- mines the torch parts to be used.

  • Page 34: 02 Cut Quality

    CUTMASTER 152 Bottom Dross Buildup 4T.02 Cut Quality Molten material which is not blown out of the cut NOTE area and resolidifies on the plate. Excessive dross may require secondary cleanup operations after Cut quality depends heavily on setup and cutting.

  • Page 35: 04 Hand Torch Operation

    CUTMASTER 152 Edge Starting 4T.04 Hand Torch Operation For edge starts, hold the torch perpendicular to the Standoff Cutting With Hand Torch workpiece with the front of the tip near (not touch- ing) the edge of the workpiece at the point where NOTE the cut is to start.
  • Page 36 CUTMASTER 152 8. For a consistent standoff height from the work- piece, install the standoff guide by sliding it onto the torch shield cup. Install the guide with the legs at the sides of the shield cup body to main- tain good visibility of the cutting arc.
  • Page 37 CUTMASTER 152 1. Install the drag cutting tip and set the output 8. Cut as usual. Simply release the trigger assembly current. to stop cutting. 2. The torch can be comfortably held in one hand 9. Follow normal recommended cutting practices as or steadied with two hands.

  • Page 38: 05 Gouging

    CUTMASTER 152 NOTE Gouging Parameters The gas preflow and postflow are a character- Gouging performance depends on parameters istic of the power supply and not a function such as torch travel speed, current level, lead angle of the torch. (the angle between the torch and workpiece), and...

  • Page 39: 06 Mechanized Torch Operation

    CUTMASTER 152 Standoff Distance The tip to work distance affects gouge quality and depth. Standoff distance of 1/8 - 1/4 inch (3 - 6 mm) allows for smooth, consistent metal removal. Smaller standoff distances may result in a severance D i r cut rather than a gouge.

  • Page 40: 07 Parts Selection For Sl100 Torch Cutting

    CUTMASTER 152 4T.07 Parts Selection for SL100 Torch Cutting Ohmic Clip Automation Torch Ohmic Clip 9-8224 Manual Torch 9-8259 20-40A Shield Tip: Shield Cap, Machine Cup Body, STANDOFF 40A 9-8245 9-8237 CUTTING 9-8205 Shield Cap, Deflector Shield Cup 9-8206 9-8243...

  • Page 41: 08 Recommended Cutting Speeds For Sl100 Torch With Exposed Tip

    CUTMASTER 152 4T.08 Recommended Cutting Speeds for SL100 Torch With Exposed Tip Type Torch: SL100 With Exposed Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press...
  • Page 42 CUTMASTER 152 Type Torch: SL100 With Exposed Tip Type Material: Aluminum Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches mm (Cat. No.) Volts(VDC)
  • Page 43 CUTMASTER 152 Type Torch: SL100 With Exposed Tip Type Material: Aluminum Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches mm (Cat. No.) Volts(VDC)
  • Page 44 CUTMASTER 152 Type Torch: SL100 with Exposed Tip Type Material: Aluminum Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches mm (Cat. No.) Volts(VDC)
  • Page 45 CUTMASTER 152 Type Torch: SL100 With Exposed Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches mm (Cat. No.) Volts(VDC)

  • Page 46: 09 Recommended Cutting Speeds For Sl100 Torch With Shielded Tip

    CUTMASTER 152 4T.09 Recommended Cutting Speeds for SL100 Torch With Shielded Tip Type Torch: SL100 With Shielded Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press...
  • Page 47 CUTMASTER 152 Type Torch: SL100 With Shielded Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches mm (Cat. No.) Volts(VDC)
  • Page 48 CUTMASTER 152 Type Torch: SL100 With Shielded Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches mm (Cat. No.)
  • Page 49 CUTMASTER 152 Type Torch: SL100 With Shielded Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches (Cat. No.)
  • Page 50 CUTMASTER 152 Type Torch: SL100 With Shielded Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches (Cat. No.)
  • Page 51 CUTMASTER 152 This Page Intentionally Blank Manual 0-4987 OPERATION 4T-19...

  • Page 52: Patent Information

    CUTMASTER 152 PATENT INFORMATION Plasma Cutting Torch Patents The following parts are covered under U.S. and Foreign Patents as follows: Catalog # Description Patent(s) 9-8215 Electrode US Pat No(s) 6163008; 6987238 Other Pat(s) Pending 9-8213 Cartridge US Pat No(s) 6903301; 6717096; 6936786;...
  • Page 53 CUTMASTER 152 Catalog # Description Patent(s) 9-8245 Shield Cap US Pat No(s) 6914211; D496951 Other Pat(s) Pending The following parts are also licensed under U.S. Patent No. 5,120,930 and 5,132,512: Catalog # Description 9-8235 Shield Cap 9-8236 Shield Cap 9-8237...
  • Page 54 CUTMASTER 152 This Page Intentionally Blank OPERATION Manual 0-4987 4T-22...

  • Page 55: Section 5 System: Service

    CUTMASTER 152 SECTION 5 SYSTEM: SERVICE 5.01 General Maintenance Maintain more often Warning! if used under severe Disconnect input power before maintaining. conditions Each Use Visual check of torch tip and electrode Weekly Visually inspect the cables and leads. Replace as needed...

  • Page 56: Maintenance Schedule

    CUTMASTER 152 5.02 Maintenance Schedule 5.03 Common Faults Problem - Symptom Common Cause NOTE Insufficient 1. Cutting speed too fast. The actual frequency of maintenance may Penetration 2. Torch tilted too much. need to be adjusted according to the operat- 3.

  • Page 57: Fault Indicator

    CUTMASTER 152 5.04 Fault Indicator At initial power up, two lights will temporarily illumi- nate for 2-3 seconds to show the version of software used. To determine the first digit, count the function indicators left to right, 1 through 5. To determine the second digit count the pressure indicators, reading from bottom to top, 0 through 7.

  • Page 58: Basic Troubleshooting Guide

    CUTMASTER 152 5.05 Basic Troubleshooting Guide WARNING There are extremely dangerous voltage and power levels present inside this unit. Do not attempt to diagnose or repair unless you have had training in power electronics measurement and troubleshooting techniques. Problem - Symptom Possible Cause...
  • Page 59 CUTMASTER 152 Problem - Symptom Possible Cause Recommended Action FAULT & 80 PSI 1. Torch shield cup is loose. 1. Tighten shield cup by hand. Do not overtighten. indicators flashing. 2. Torch tip, electrode or starter 2. Turn OFF power supply. Remove shield cup. Install missing Gas flow is cycling parts.

  • Page 60: Power Supply Basic Parts Replacement

    CUTMASTER 152 5.06 Power Supply Basic Parts C. Filter Element Assembly Replacement Replacement The Filter Element Assembly is in the rear panel. For better system performance, the filter element should be checked per the Maintenance Schedule (Subsection 5.02), and either cleaned or replaced.
  • Page 61 CUTMASTER 152 5. Remove the fitting from the filter element as- Optional Single-Stage Filter Element Replacement sembly by inserting a 6 mm hex wrench into These instructions apply to power supplies where the the internal hex fitting and turning it counter optional Single-Stage Filter has been installed.
  • Page 62 CUTMASTER 152 Optional Two-Stage Filter Element Replacement The Two-Stage Air Filter has two Filter Elements. When the Filter Elements become dirty the Power Supply will continue to operate but cut quality may become unac- ceptable. Refer to Section 6, Parts List, for replacement filter element catalog number.

  • Page 63: Section 5 Torch: Service

    CUTMASTER 152 SECTION 5 TORCH: SERVICE Upper Groove 5T.01 General Maintenance with Vent Holes Must Remain Open NOTE Upper O-Ring Refer to Previous "Section 5 System" for com- in Correct Groove mon and fault indicator descriptions. Threads Cleaning Torch Lower O-Ring...

  • Page 64: 02 Inspection And Replacement Of Consumable Torch Parts

    CUTMASTER 152 4. Remove the tip. Check for excessive wear (indi- 5T.02 Inspection and Replacement of cated by an elongated or oversized orifice). Clean Consumable Torch Parts or replace the tip if necessary. Good Tip Worn Tip WARNING Disconnect primary power to the system before disassembling the torch or torch leads.

  • Page 65: Parts Lists

    The following items are included with the replacement power supply: work cable & clamp, input power cable, gas pressure regulator / filter, and operating manual. Description Catalog # CutMaster 152 Power Supply 208/230 - 460VAC, Single or 3 Phase, 60Hz, with 208/230 single phase input power cable and plug 3-1730-1...

  • Page 66: Replacement Power Supply Parts

    CUTMASTER 152 6.04 Replacement Power Supply Parts Description Catalog # Regulator 9-0115 Filter Assembly Replacement Element 9-0116 Input Power Cord for 208 / 230 V Power Supply 9-0191 460/600V Power Supply 9-0209 6.05 Options and Accessories Description Catalog # Single - Stage Filter Kit (includes Filter & Hose)

  • Page 67: Replacement Parts For Hand Torch

    CUTMASTER 152 6.06 Replacement Parts for Hand Torch Item # Description Catalog # Torch Handle Replacement Kit (includes items No. 2 & 3) 9-7030 Trigger Assembly Replacement Kit 9-7034 Handle Screw Kit (5 each, 6-32 x 1/2” cap screw, and wrench) 9-8062 Torch Head Assembly Replacement Kit (includes items No.

  • Page 68: Replacement Parts - For Machine Torches With Unshielded Leads

    CUTMASTER 152 6.07 Replacement Parts - for Machine Torches with Unshielded Leads Item No. Qty Description Catalog No. Torch Head Assembly without leads (includes items 2, 3, and 14) 9-8220 Large O-ring 8-3487 Small O-ring 8-3486 PIP Switch Kit 9-7036 Unshielded Automated Leads Assemblies with ATC connectors 5 - foot / 1.5 m Leads Assembly with ATC connector...
  • Page 69 CUTMASTER 152 5 & 6 A-07994_AB Manual 0-4987 PARTS LIST...

  • Page 70: Replacement Shielded Machine Torch Leads Assemblies

    CUTMASTER 152 6.08 Replacement Shielded Machine Torch Leads Assemblies Item No. Qty Description Catalog No. Mechanized Shielded Leads Assemblies with ATC Connectors 5 - foot / 1.5 m Leads Assembly with ATC Connector 4-7846 10 - foot / 3.05 m Leads Assembly with ATC Connector 4-7847 25 - foot / 7.6 m Leads Assembly with ATC Connector...

  • Page 71: Torch Consumable Parts (Sl100)

    CUTMASTER 152 6.09 Torch Consumable Parts (SL100) Ohmic Clip Automation Torch Ohmic Clip 9-8224 Manual Torch 9-8259 20-40A Shield Tip: Shield Cap, Machine Cup Body, STANDOFF 40A 9-8245 9-8237 CUTTING 9-8205 Shield Cap, Deflector Shield Cup 9-8206 9-8243 9-8218 9-8208...
  • Page 72 CUTMASTER 152 This Page Intentionally Blank PARTS LIST Manual 0-4987...

  • Page 73: Appendix 1: Sequence Of Operation (Block Diagram

    CUTMASTER 152 APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM) ACTION: ACTION: ACTION: ACTION: RUN / Rapid Auto Restart / ON / OFF switch to ON Close external RUN / SET / LATCH disconnect switch. Rapid Auto Restart / switch to RUN...

  • Page 74: Appendix 2: Data Tag Information

    CUTMASTER 152 APPENDIX 2: DATA TAG INFORMATION West Lebanon, NH USA 03784 Manufacturer's Name and/or Logo, Location, Model and M odel : Revision Level, Serial Number and Production Code Dat e of M f r : Made in USA Type of Power...

  • Page 75: Appendix 3: Torch Pin - Out Diagrams

    CUTMASTER 152 APPENDIX 3: TORCH PIN - OUT DIAGRAMS A. Hand Torch Pin - Out Diagram ATC Female Receptacle ATC Male Connector Front View Front View Negative / Negative / Plasma Plasma 8 - Open 8 - Ground 4 - Green /...

  • Page 76: Appendix 4: Torch Connection Diagrams

    CUTMASTER 152 APPENDIX 4: TORCH CONNECTION DIAGRAMS A. Hand Torch Connection Diagram Torch: SL60 / SL100 Hand Torch Leads: Torch Leads with ATC Connector Power Supply: with ATC Receptacle Male ATC Leads ATC Female Connector Receptacle Power Torch Supply Torch...
  • Page 77 CUTMASTER 152 This Page Intentionally Blank Manual 0-4987 APPENDIX...

  • Page 78: Appendix 5: System Schematic, 208/460V Units

    CUTMASTER 152 APPENDIX 5: SYSTEM SCHEMATIC, 208/460V UNITS PRI 3 PRI 3 PRI 4 PRI 4 BIAS SUPPLY PRI 2 PRI 2 PRI 2 PRI 2 INRUSH +12VDC RESISTORS PRI 1 PRI 1 PRI 1 PRI 1 MTH1 MTH1 MTH2...
  • Page 79 CUTMASTER 152 A120 ONLY 1TORCH PIP SWITCH PIP SWITCH TORCH SWITCH TORCH SWITCH SEC1 SEC1 SEC2 SEC2 CHOKE1 CHOKE1 +12VDC ATC CONNECTOR AUTOMATION TEMP /OVERTEMP TORCH SOLENOID CIRCUIT -V OUT 1 -V OUT 1 ELECTRODE1 ELECTRODE1 TIP1 TIP1 PILOT IGBT...

  • Page 80: Appendix 6: System Schematic, 600V Units

    CUTMASTER 152 APPENDIX 6: SYSTEM SCHEMATIC, 600V UNITS PRI 4 PRI 4 PRI 3 PRI 3 BIAS SUPPLY PRI 2 PRI 2 PRI 2 PRI 2 INRUSH +12VDC RESISTORS PRI 1 PRI 1 PRI 1 PRI 1 MTH1 MTH1 MTH2...
  • Page 81 CUTMASTER 152 1TORCH PIP SWITCH PIP SWITCH TORCH SWITCH TORCH SWITCH SEC1 SEC1 SEC2 SEC2 CHOKE1 CHOKE1 +12VDC ATC CONNECTOR AUTOMATION TEMP /OVERTEMP TORCH SOLENOID CIRCUIT -V OUT 1 -V OUT 1 ELECTRODE1 ELECTRODE1 TIP1 TIP1 PILOT IGBT PILOT IGBT...

  • Page 82: Appendix 7: Publication History

    Oct. 18, 2013 Updated Declaration of Conformity; Made the following changes per ECO B2527: updated cover to show new Victor Thermal Dynamics trade dress, updated thank you text, changed headers and footers, changed logo on art on pages A-2, A-7, A-9, updated rear cover.
  • Page 83 This Page Intentionally Blank...
  • Page 84 I N N O V A T I O N T O S H A P E T H E W O R L D ™ U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714 International Customer Care: 940-381-1212 / FAX 940-483-8178 Printed in Mexico © 2012 Victor Technologies International, Inc. www.victortechnologies.com...

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