Sony XR-5880R Service Manual
  1. Manuals
  2. Brands
  3. Sony Manuals
  4. Car Receiver
  5. XR-5880R
  6. Service manual
Sony XR-5880R Service Manual

Sony XR-5880R Service Manual

Fm/mw/lw cassette car stereo
Hide thumbs Also See for XR-5880R:
Table of Contents

Advertisement

Quick Links

SERVICE MANUAL
MICROFILM
XR-5880R/5890R
Photo: XR-5890R
SPECIFICATIONS
FM/MW/LW CASSETTE CAR STEREO
Model Name Using Similar Mechanism
Tape Transport Mechanism Type
AEP Model
UK Model
XR-C6100R
MG-25G-136

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the XR-5880R and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Sony XR-5880R

Summary of Contents for Sony XR-5880R

  • Page 1 XR-5880R/5890R SERVICE MANUAL AEP Model UK Model Photo: XR-5890R Model Name Using Similar Mechanism XR-C6100R Tape Transport Mechanism Type MG-25G-136 SPECIFICATIONS FM/MW/LW CASSETTE CAR STEREO MICROFILM...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Flexible Circuit Board Repairing • Keep the temperature of the soldering iron around 270 ˚C dur- ing repairing. GENERAL • Do not touch the soldering iron on the same conductor of the Location of Controls ............3 circuit board (within 3 times).
  • Page 3 SECTION 1 This section is extracted from instruction manual. GENERAL – 3 –...
  • Page 4 – 4 –...
  • Page 5 – 5 –...
  • Page 6 – 6 –...
  • Page 7 – 7 –...

  • Page 8: Disassembly

    SECTION 2 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. FRONT PANEL ASS’Y 1 Push the button (release). 2 Remove the front panel ass’y to the direction of the arrow A . COVER ASS’Y 3 Cover ass’y –...
  • Page 9 SUB PANEL, MECHANISM DECK (MG-25G-136) 5 Screw (PTT2.6 × 6) 3 Connector (CN302) 6 Mechanism deck (MG-25G-136) 4 Flexible flat cable (CN301) 2 Sub panel 1 Three screws (PTT2.6 × 8) 1 Three screws (PTT2.6 × 8) 5 Two screws MAIN BOARD, HEAT SINK (PTT 2.6 ×...

  • Page 10: Assembly Of Mechanism Deck

    SECTION 3 ASSEMBLY OF MECHANISM DECK Note: Follow the assembly procedure in the numerical order given. HOUSING 7 Holder the hanger by bending the claw. 5 Fit projection on C part. 1 Install the catch to the hanger. 2 Install the hanger onto two claws of the housing.
  • Page 11 LEVER (LDG-A) / (LDG-B) shaft A shaft B shaft C shaft A shaft B 1 Fit the lever (LDG-A)on shafts A – C and install it. 3 type-E stop ring 2.0 2 Fit the lever (LDG-B) on shafts A and B and install it.
  • Page 12 GUIDE (C) 2 guide (C) 1 three claws MOUNTING POSITION OF CAPSTAN/REEL MOTOR (M901) 30 ° 3 Capstan/reel motor(M901) 2 Two precision screws (P 2 × 2) 1 Belt – 12 –...

  • Page 13: Mechanical Adjustments

    SECTION 4 SECTION 5 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS 1. Clean the following parts with a denatured-alcohol-moistened TEST MODE swab: This set have the test mode function. In the test mode, FM Auto playback head pinch roller Scan/Stop Level and AM (MW) Auto Scan/Stop Level adjustments rubber belt capstan can be performed easier than it in ordinary procedure.

  • Page 14: Tuner Section

    FM Stereo Separation Adjustment TUNER SECTION 0 dB=1 µV Setting: [SOURCE] button: FM Cautions during repair When the tuner unit is defective, replace it by a new one be- FM RF signal level meter cause its internal block is difficult to repair. antenna jack (J1) generator 0.01 µ...
  • Page 15 FM Signal Meter Adjustment AM (MW) Auto Scan/Stop Level Adjustment Setting: Make this adjustment after “FM Auto Scan/Stop Level Adjust- [SOURCE] ment”. button: FM Setting: FM RF signal [SOURCE] button: MW generator antenna jack (J1) 0.01 µ F 30 Ω 15 pF 65 pF Carrier frequency : 98.00 MHz : 35 dB (56.2 µ...
  • Page 16 Adjustment Location: – SET UPPER VIEW – Tape Speed Adjustment RV1 AM (MW) Auto Scan/Stop Level Adjustment RV2 FM Auto Scan/Stop Level Adjustment RV4 FM Stereo Separation Adjustment RV1 FM Signal Meter Adjustment – 16 –...

  • Page 17: Diagrams

    XR-5880R/5890R SECTION 6 DIAGRAMS 6-1. PRINTED WIRING BOARD — MAIN SECTION — (SIDE A) • Semiconductor Location Ref. No. Location Ref. No. Location F-14 D701 D707 D-11 E-12 K-10 IC51 I-11 IC90 J-10 IC301 G-11 IC361 D361 IC401 D501 IC501...
  • Page 18 XR-5880R/5890R — MAIN SECTION — (SIDE B) • Semiconductor Location Ref. No. Location D362 H-13 D601 C-13 D651 F-13 D672 E-13 D673 E-13 Q631 J-12 Noteon Printed Wiring Board: (Page 26) • X : parts extracted from the component side.

  • Page 19: Schematic Diagram - Main (1/2) Section

    XR-5880R/5890R 6-2. SCHEMATIC DIAGRAM — MAIN (1/2) SECTION — • Refer to page 29 for IC Block Diagrams. • Waveforms 5.4Vp-p 32.8KHz IC501 &£ 5.6Vp-p 3.68MHz IC501 (£ 5.4Vp-p 4.332MHz IC51 4 Note on Schematic Diagram: • All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.

  • Page 20: Schematic Diagram - Main (2/2) Section

    XR-5880R/5890R 6-3. SCHEMATIC DIAGRAM — MAIN (2/2) SECTION — • Refer to page 29 for IC Block Diagrams. (Page 21, 22) Note on Schematic Diagram: • All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.

  • Page 21: Printed Wiring Board - Panel Section

    XR-5880R/5890R 6-4. PRINTED WIRING BOARD • Semiconductor — PANEL SECTION — (SIDE A) Location Ref. No. Location D902 B-12 D903 B-12 D904 B-11 D951 Q941 Q942 Q943 Q944 Q945 — PANEL SECTION — (SIDE B) (Page 19) • Semiconductor Note: Location •...

  • Page 22: Schematic Diagram - Panel Section

    XR-5880R/5890R 6-5. SCHEMATIC DIAGRAM — PANEL SECTION — (Page 23) Note on Schematic Diagram: • All capacitors are in µF unless otherwise noted. pF: µµF • Voltage and waveforms are dc with respect to ground • Circled numbers refer to waveforms.
  • Page 23 • IC Block Diagrams – MAIN Board – IC1 TB2118F (EL) IC90 BA4558F IC51 SAA6588T-118 OUT1 24 23 22 21 16 15 14 13 OUT2 –IN1 POWER SUPPLY PAUSE & RESET DETECTOR MULTI +IN1 –IN2 PATH 57kHz DETECTOR 8th ORDER BAND-PASS FILTER –...
  • Page 24 IC611 TDA7385 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 IC671 BA3918-V3 REGULATOR OVER VOLTAGE PROTECT – 2 3 4 – 31 –...

  • Page 25: Ic Pin Function Description

    6-6. IC PIN FUNCTION DESCRIPTION • IC501 MASTER U-COM (MB90574PFV-G-177-BND) Pin No. Pin Name Function SEKOUT Seek out AFSEEK AF seek – – Not used ST IND Stereo display input and control MONO output TUMUTE Tuner mute output FM ON FM_ON output TU ON TUNER_ON output...
  • Page 26 Pin No. Pin Name Function – Power supply terminal +5V RAMBU RAM reset detection input (Non RDS) PW SEL Power select initial setting input – – Not used TESTIN Test mode detection input DOORIND Not used – – Not used COLOR SW Color switching, L:2 color, H:Single color COLER SEL...
  • Page 27 Pin No. Pin Name Function TAPEON TAPE power supply control output N ROUT FOR/REV control output AMSON AMS control output MTLON Metal control input/output DOLON DOLBY control input/output TAPMUT Audio signal selection control output terminal AMPON Power IC standby control output –...

  • Page 28: Exploded Views

    A-3317-342-A MAIN BOARD, COMPLETE (XR-5890R: G) 3-937-650-01 PLATE (C), GROUND A-3317-355-A MAIN BOARD, COMPLETE 3-031-828-01 BRACKET (REG.IC) (XR-5880R: SE,UK,AEP) 1-782-381-11 CORD (WITH CONNECTOR)(ISO-P&S) A-3317-356-A MAIN BOARD, COMPLETE (XR-5880R: G) 3-915-923-01 SCREW, GROUND POINT F781 1-532-877-11 FUSE (BLADE TYPE) (AUTO FUSE)(10A) – 35 –...
  • Page 29 3-030-835-01 BUTTON (1-6) 3-030-827-01 PANEL, FRONT BACK 3-031-027-01 BUTTON (P/P/A) X-3376-781-1 FRONT PANEL ASSY (XR-5890R) 3-030-831-01 BUTTON (SOURCE) X-3376-782-1 FRONT PANEL ASSY (XR-5880R) 3-030-830-01 KNOB (VOL) * 67 3-030-497-01 PLATE (B), GROUND LCD901 1-803-497-11 DISPLAY PANEL, LIQUID CRYSTAL – 36 –...
  • Page 30 (3) MECHANISM DECK SECTION (MG-25G-136) HP901 M901 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3291-667-A CLUTCH (FR) ASSY 3-933-346-01 CATCHER * 152 3-019-130-01 LEVER (LDG-A) 3-933-344-01 GUIDE (C) 3-019-131-01 LEVER (LDG-B) 3-014-798-01 SCREW (HEAD), SPECIAL 3-020-539-01 SPRING (LD-1), TENSION 3-364-151-01 WASHER 3-020-540-01 SPRING (LD-2), TENSION...

  • Page 31: Electrical Parts List

    SECTION 8 ELECTRICAL PARTS LIST Note: • SEMICONDUCTORS • Due to standardization, replacements in the parts list The components identified by In each case, u: µ , for example: may be different from the parts specified in the mark ! or dotted line with mark diagrams or the components used on the set.
  • Page 32 (XR-5890R: G) 1-124-234-00 ELECT 22uF 1-164-004-11 CERAMIC CHIP 0.1uF A-3317-355-A MAIN MOUNTED BOARD, COMPLETE 1-163-009-11 CERAMIC CHIP 0.001uF ***************************** (XR-5880R: SE,UK,AEP) 1-163-009-11 CERAMIC CHIP 0.001uF 1-163-009-11 CERAMIC CHIP 0.001uF A-3317-356-A MAIN MOUNTED BOARD, COMPLETE 1-163-263-11 CERAMIC CHIP 330PF 1-163-227-11 CERAMIC CHIP 10PF 0.5PF...
  • Page 33 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C173 1-164-489-11 CERAMIC CHIP 0.22uF C614 1-107-909-11 ELECT 47uF C616 1-107-823-11 CERAMIC CHIP 0.47uF C174 1-163-251-11 CERAMIC CHIP 100PF C617 1-136-165-00 FILM 0.1uF C181 1-126-163-11 ELECT 4.7uF C621 1-124-589-11 ELECT 47uF...
  • Page 34 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D614 8-719-053-18 DIODE 1SR154-400TE-25 Q181 8-729-920-21 TRANSISTOR DTC314TKH04 D615 8-719-053-18 DIODE 1SR154-400TE-25 D616 8-719-053-18 DIODE 1SR154-400TE-25 Q251 8-729-920-21 TRANSISTOR DTC314TKH04 D617 8-719-053-18 DIODE 1SR154-400TE-25 Q271 8-729-920-21 TRANSISTOR DTC314TKH04 D618 8-719-053-18 DIODE 1SR154-400TE-25 Q281...
  • Page 35 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R105 1-216-109-00 METAL CHIP 330K 1/10W R520 1-216-097-00 RES,CHIP 100K 1/10W R106 1-216-077-00 METAL CHIP 1/10W R522 1-216-097-00 RES,CHIP 100K 1/10W R107 1-216-079-00 METAL CHIP 1/10W R523 1-216-097-00 RES,CHIP 100K 1/10W...
  • Page 36 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < COMPOSITION CIRCUIT BLOCK > ************* RB601 1-233-413-11 RES, CHIP NETWORK 2.2K (3216) HARDWARE LIST RB602 1-233-810-21 RES, NETWORK 100K (3216) ************* RB701 1-233-810-21 RES, NETWORK 100K (3216) 7-621-772-10 SCREW +B 2X4 <...
  • Page 37 XR-5880R/5890R Sony Corporation 99A097542-1 Personal & Mobile Communication Company 9-926-406-11 Printed in Hungary © 1999. 1 – 44 – Published by Quality Assurance Dept.

This manual is also suitable for:

Xr-5890r

Table of Contents