Sony XR-4300RV Service Manual
Sony XR-4300RV Service Manual

Sony XR-4300RV Service Manual

Fm/mw/lw cassette car stereo

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XR-4300RV / C5300RV
QQ
3 7 63 1515 0
SERVICE MANUAL
Ver 1.1 2001.05
TE
L 13942296513
Tape track
Wow and flutter
Frequency response
Signal-to-noise ratio
FM
Tuning range
Aerial terminal
Intermediate frequency
Usable sensitivity
Selectivity
Signal-to-noise ratio
Harmonic distortion at 1 kHz
Separation
Frequency response
MW/LW
Tuning range
Aerial terminal
Intermediate frequency
Sensitivity
www
.
Sony Corporation
9-870-064-12
2001E0500-1
e Vehicle Company
C 2001.5
Shinagawa Tec Service Manual Production Group
http://www.xiaoyu163.com
Photo: XR-C5300RV
Cassette player section
4-track 2-channel stereo
0.08 % (WRMS)
30 – 18,000 Hz
Cassette type
TYPE II, IV
TYPE I
Tuner section
87.5 – 108.0 MHz
External aerial connector
10.7 MHz/450kHz
8 dBf
75 dB at 400 kHz
66 dB (stereo),
72 dB (mono)
0.6 % (stereo),
0.3 % (mono)
35 dB at 1 kHz
30 – 15,000 Hz
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
External aerial connector
10.7 MHz/450 kHz
MW: 30 µV
LW: 40 µV
x
ao
y
i
http://www.xiaoyu163.com
8
Model Name Using Similar Mechanism
Tape Transport Mechanism Type
SPECIFICATIONS
Power amplifier section
Q Q
3
6 7
1 3
Outputs
Speaker impedance
Maximum power output 50 W × 4 (at 4 ohms)
61 dB
General
58 dB
Outputs
Tone controls
Power requirements
Dimensions
Mounting dimensions
Mass
Supplied accessories
Design and specifications are subject to change
without notice.
FM/MW/LW CASSETTE CAR STEREO
u163
.
2 9
9 4
2 8
AEP Model
1 5
0 5
8
2 9
9 4
Speaker outputs
(sure seal connectors)
4 – 8 ohms
Audio output
Power aerial relay control
lead
Power amplifier control
lead
Telephone ATT control
lead
Bass ±9 dB at 100 Hz
Treble ±9 dB at 10 kHz
12 V DC car battery
(negative earth)
Approx. 178 × 50 × 183 mm
(w/h/d)
Approx. 182 × 53 × 162 mm
(w/h/d)
Approx. 1.2 kg
Parts for installation and
connections (1 set)
Front panel case (1)
m
co
9 9
UK Model
XR-C5300R
MG-25G-136
2 8
9 9

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Summary of Contents for Sony XR-4300RV

  • Page 1 XR-4300RV / C5300RV 3 7 63 1515 0 SERVICE MANUAL AEP Model UK Model Ver 1.1 2001.05 Photo: XR-C5300RV Model Name Using Similar Mechanism XR-C5300R Tape Transport Mechanism Type MG-25G-136 SPECIFICATIONS Cassette player section Power amplifier section L 13942296513...
  • Page 2: Table Of Contents

    http://www.xiaoyu163.com 3 7 63 1515 0 TABLE OF CONTENTS Flexible Circuit Board Repairing GENERAL • Keep the temperature of the soldering iron around 270 ˚C dur- ing repairing. Location of controls ............3 • Do not touch the soldering iron on the same conductor of the Setting the clock ..............
  • Page 3: General

    Manual search 13, 25 PRST/DISC +/– (cursor up/down) buttons 8, 9, 11, 12, 13, 15, 17, 18, 19, 22, 24 qg ENTER button XR-4300RV: 9, 11, 12, 13, 15, 17, 18, 19, 22, 24 The minute indication flashes. PRST +/– (cursor up/down) buttons...
  • Page 4: Installation

    Precauções Precautions •If you mount other Sony equipment with this •Si monta otro equipo Sony con esta unidad, es •Om du monterar annan Sony-utrustning till •É preferível montar este aparelho na posição unit, it is better to mount this unit in the lower preferible montar esta unidad en la posición más...
  • Page 5: Connections

    http://www.xiaoyu163.com 3 7 63 1515 0 Connections Anslutning Ligações Conexiones Säkerhetsföreskrifter Cuidado Cautions Precauciones •This unit is designed for negative earth 12 V DC •Esta unidad ha sido diseñada para alimentarse •Denna bilstereo är endast avsedd för anslutning •Este aparelho foi concebido para funcionar operation only.
  • Page 6 http://www.xiaoyu163.com 3 7 63 1515 0 Connection example Note for the aerial connecting Nota sobre la conexión de la antena Angående antennanslutning Nota referente à ligação da antena If your car aerial is an ISO Si la antena del automóvil es del Om bilantennen är av ISO-typ Se a antena do automóvel for uma Ejemplo de conexiones...
  • Page 7 http://www.xiaoyu163.com 3 7 63 1515 0 Connection diagram Diagrama de conexiones Kopplingsschema Diagrama de ligações Equipment used in illustrations (not supplied) Equipo utilizado en las ilustraciones (no suministrado) Utrustning som visas i illustrationer (medföljer inte) Equipamento utilizado nas ilustrações (não fornecido) Power amplifier Front speaker Amplificador de potencia...
  • Page 8: Disassembly

    http://www.xiaoyu163.com SECTION 2 DISASSEMBLY 3 7 63 1515 0 Note: Follow the disassembly procedure in the numerical order given. MECHANISM DECK (MG-25G-136) 7 screw (PTT2.6 × 6) 8 mechanism deck (MG-25G-136) 6 connector (CN302) 5 flexible board (CN301) 2 two claws 4 sub panel ass’y 1 screw (PTT2.6 ×...
  • Page 9 http://www.xiaoyu163.com 3 7 63 1515 0 HEAT SINK 1 screw (PTT2.6 × 10) XR-C5300RV 1 two screws (PTT2.6 × 10) 2 heat sink 1 two screws (PTT2.6 × 10) 1 two screws (PTT2.6 × 10) L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 10: Assembly Of Mechanism Deck

    http://www.xiaoyu163.com SECTION 3 ASSEMBLY OF MECHANISM DECK 3 7 63 1515 0 Note: Follow the assembly procedure in the numerical order given. HOUSING 7 Hold the hanger by bending the claw. 5 Fit projection on C part. 1 Install the catch to the hanger. 2 Install the hanger onto two claws of the housing.
  • Page 11 http://www.xiaoyu163.com 3 7 63 1515 0 LEVER (LDG-A) / (LDG-B) shaft A shaft A shaft B shaft B shaft C 1 Fit the lever (LDG-A) on 3 type-E stop ring 2.0 shafts A – C and install it. 2 Fit the lever (LDG-B) on shafts A and B and install it.
  • Page 12 http://www.xiaoyu163.com 3 7 63 1515 0 GUIDE (C) 2 guide (C) 1 three claws L 13942296513 MOUNTING POSITION OF CAPSTAN/REEL MOTOR (M901) two precision screws (P2 × 2) capstan/reel motor (M901) u163 30˚ http://www.xiaoyu163.com...
  • Page 13: Mechanical Adjustment

    http://www.xiaoyu163.com SECTION 4 SECTION 5 MECHANICAL ADJUSTMENT ELECTRICAL ADJUSTMENT 3 7 6 3 1 5 1 5 0 1. Clean the following parts with a denatured-alcohol-moistened TAPE DECK SECTION 0 dB=0.775 V swab: playback head pinch roller rubber belt capstan Tape Speed Adjustment Setting: idler...
  • Page 14: Diagrams

    XR-4300RV/C5300RV SECTION 6 DIAGRAMS 3 7 6 3 1 5 1 5 0 6-1. BLOCK DIAGRAM – TUNER Section – BACKUP +5V TUNER +8.7V TUNER +5V FM/AM TUNER UNIT (FM/AM ANTENNA) 2 FM-ANT (Page 15) AM-ANT MUTING Q151 AM-DET...
  • Page 15: Block Diagram - Tape/Main Section

    XR-4300RV/C5300RV 3 7 6 3 1 5 1 5 0 6-2. BLOCK DIAGRAM – TAPE/MAIN Section – INPUT SELECT, (XR-C5300RV) CNJ151 (1/2) ELECTRICAL VOLUME IC331 AUDIO IN OUT LF TONE LOUDNESS SOFT VOLUME MUTE CONTROL CNJ151 (2/2) FD1L- R-CH...
  • Page 16: Block Diagram - Display/Key Control/Bus Control/Power Supply Section

    XR-4300RV/C5300RV 3 7 6 3 1 5 1 5 0 6-3. BLOCK DIAGRAM – DISPLAY/KEY CONTROL/BUS CONTROL/POWER SUPPLY Section – (XR-C5300RV) CN581 BUS CONTROL IN (FOR SONY BUS) D587 SIRCS BUFFER SIRCS Q582 SYSTEM CONTROLLER LIQUID CRYSTAL DISPLAY DRIVER IC501 (3/3)
  • Page 17: Note For Printed Wiring Boards And Schematic Diagrams

    http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 6-4. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS • Waveforms – MAIN Board – Note on Printed Wiring Board: Note on Schematic Diagram: 1 IC51 5 (OSCI) • X : parts extracted from the component side. •...
  • Page 18: Printed Wiring Board - Main Board (Component Side)

    XR-4300RV/C5300RV 3 7 6 3 1 5 1 5 0 • Semiconductor 6-5. PRINTED WIRING BOARD – MAIN Board (Component Side) – Location Ref. No. Location I-11 E-11 G-12 G-12 F-12 D351 D501 D551 D552 D553 D554 D558 D571...
  • Page 19: Printed Wiring Board - Main Board (Conductor Side)

    XR-4300RV/C5300RV 6-6. PRINTED WIRING BOARD – MAIN Board (Conductor Side) – 3 7 6 3 1 5 1 5 0 CN601 (FRONT VIEW) F901 REAR RCH (+) FRONT RCH (+) FRONT LCH (+) REAR LCH (+) GRN/BLK REAR LCH (–) WHT/BLK FRONT LCH (–)
  • Page 20: Schematic Diagram - Main Board (1/2)

    XR-4300RV/C5300RV 6-7. SCHEMATIC DIAGRAM – MAIN Board (1/2) – • See page 17 for Waveforms. • See page 25 for IC Block Diagrams. 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3...
  • Page 21: Schematic Diagram - Main Board (2/2)

    XR-4300RV/C5300RV 6-8. SCHEMATIC DIAGRAM – MAIN Board (2/2) – • See page 25 for IC Block Diagrams. 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 (Page 24)
  • Page 22: Printed Wiring Board - Key Board

    XR-4300RV/C5300RV 3 7 6 3 1 5 1 5 0 6-9. PRINTED WIRING BOARD – KEY Board – • Semiconductor Location Ref. No. Location IC951 LED901 LED902 LED903 LED904 LED910 B-12 LED911 B-12 LED912 A-12 LED913 (C5300RV) LED914 LED915...
  • Page 23: Schematic Diagram - Key Board

    XR-4300RV/C5300RV 3 7 6 3 1 5 1 5 0 6-10. SCHEMATIC DIAGRAM – KEY Board – (Page 1 3 9 4 2 2 9 6 5 1 3 – KEY Board – 1 IC901 y; (OSC) w w w u 1 6 3 2.6 Vp-p...
  • Page 24: Printed Wiring Board - Sub Board

    XR-4300RV/C5300RV 6-11. PRINTED WIRING BOARD – SUB Board – 6-12. SCHEMATIC DIAGRAM – SUB Board – 3 7 6 3 1 5 1 5 0 (Page 23) 1 3 9 4 2 2 9 6 5 1 3 (Page 21)
  • Page 25 http://www.xiaoyu163.com 3 7 63 1515 0 • IC Block Diagrams – MAIN BOARD – IC51 SAA6588T/V2-118 POWER SUPPLY PAUSE & RESET DETECTOR MULTI PATH 57kHz DETECTOR 8th ORDER BAND-PASS FILTER CLOCKED SIGNAL QUALITY COMPARATOR DECODER CLOCK CLOCK RDS/RDBS RDS/RDBS INTERFACE DATA DEMODULATOR DECODER...
  • Page 26 http://www.xiaoyu163.com 3 7 63 1515 0 IC331 TDA7402TR 33 32 31 24 23 MIXER MONO- MONO- MONO- MONO- MONO- MONO- FADER FADER FADER FADER FADER FADER ACINLF FRONT SUBWOOFER SWINR ACIN +PHASE OUTPUT SWINL REAR CONTROL SELECTOR ACOUTR MAIN ACOUTL SECOND CREF VOICE...
  • Page 27 http://www.xiaoyu163.com 3 7 63 1515 0 IC361 LB1930M-TLM BUFFER OUT1 MOTOR CONTROL DRIVE CIRCUIT CIRCUIT OUT2 BUFFER S-GND P-GND IC671 BA4908-V3 REGULATOR OVER VOLTAGE PROTECT – L 13942296513 2 3 4 IC701 MM1175XFF BUS ON RESET RESET RESET SWITCH BATT BUS ON BATT SWITCH...
  • Page 28: Ic Pin Function Description

    Tuner system power supply on/off control signal output terminal “H”: tuner power on ANT CUT Not used (open) Bus on/off control signal output to the SONY bus interface (IC701) “L”: bus on BUS-ON Used for the XR-C5300RV,not used (open) for the XR-4300RV...
  • Page 29 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Description 40, 41 Not used (open) AVCC — Power supply terminal (+5V) (for A/D converter) AVRH Reference voltage (+5V) input terminal (for A/D converter) AVRL Reference voltage (0V) input terminal (for A/D converter) AVSS —...
  • Page 30 KEYACK and eject keys in the power off status On at input of “H” Battery detect signal input from the SONY bus interface (IC701) and battery detect circuit BU-IN “L” is input at low voltage IC701: Used for the XR-C5300RV...
  • Page 31 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Description Dolby control in/out terminal At initial mode: valid/invalid selection input of dolby function (valid at “L” input) DOLON At normal mode: dolby on/off control signal output terminal (dolby on at “H” output) Not used this function (fixed at “H”) Tape muting on/off control signal output to the CXA2509AQ (IC301) “H”: muting on TAPE ATT...
  • Page 32: Exploded Views

    http://www.xiaoyu163.com SECTION 7 EXPLODED VIEWS 3 7 63 1515 0 NOTE: • Items marked “*” are not stocked since they • -XX and -X mean standardized parts, so they may have some difference from the original are seldom required for routine service. Some one.
  • Page 33 http://www.xiaoyu163.com 3 7 63 1515 0 (2) FRONT PANEL SECTION not supplied (KEY board) L 13942296513 LCD901 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-040-988-01 BUTTON (1-6) (1. 2. 3. 4. 5. 6) * 63 3-040-997-01 PLATE (LCD), GROUND 3-040-987-01 BUTTON (OFF) 1-694-660-11 CONDUCTIVE BOARD, CONNECTION...
  • Page 34 http://www.xiaoyu163.com 3 7 63 1515 0 (3) MECHANISM DECK SECTION (MG-25G-136) HP901 M901 L 13942296513 not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3291-667-A CLUTCH (FR) ASSY 3-933-346-01 CATCHER * 152 3-019-130-01 LEVER (LDG-A) 3-933-344-01 GUIDE (C) * 153 3-019-131-01 LEVER (LDG-B)
  • Page 35: Electrical Parts List

    http://www.xiaoyu163.com SECTION 8 3 7 63 1515 0 ELECTRICAL PARTS LIST NOTE: When indicating parts by reference • Due to standardization, replacements in the • Items marked “*” are not stocked since they number, please include the board. parts list may be different from the parts speci- are seldom required for routine service.
  • Page 36 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R917 1-216-655-11 METAL CHIP 1.5K 0.5% 1/10W R918 1-216-659-11 METAL CHIP 2.2K 0.5% 1/10W 7-685-794-09 SCREW +PTT 2.6X10 (S) R919 1-216-663-11 METAL CHIP 3.3K 0.5% 1/10W...
  • Page 37 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C182 1-163-181-00 CERAMIC CHIP 100PF C507 1-162-919-11 CERAMIC CHIP 22PF C183 1-127-715-11 CERAMIC CHIP 0.22uF C509 1-162-970-11 CERAMIC CHIP 0.01uF C184 1-162-927-11 CERAMIC CHIP 100PF C510...
  • Page 38 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark CNJ151 1-774-699-12 JACK, PIN 4P (BUS AUDIO IN, AUDIO OUT D781 8-719-049-38 DIODE 1N5404TU (LINE OUT)) (C5300RV) < IC > < DIODE > IC51 8-759-650-68 IC SAA6588T/V2-118 8-719-067-56 DIODE MA112-TX...
  • Page 39 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < RESISTOR > R241 1-216-825-11 METAL CHIP 2.2K 1/16W 1-216-809-11 METAL CHIP 1/16W (C5300RV) 1-216-809-11 METAL CHIP 1/16W R242 1-216-841-11 METAL CHIP 1/16W 1-216-837-11 METAL CHIP 1/16W...
  • Page 40 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R543 1-216-845-11 METAL CHIP 100K 1/16W R708 1-216-821-11 METAL CHIP 1/16W R544 1-216-845-11 METAL CHIP 100K 1/16W R545 1-216-809-11 METAL CHIP 1/16W R709 1-216-821-11 METAL CHIP...
  • Page 41 http://www.xiaoyu163.com Ver 1.1 2001.05 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark MISCELLANEOUS PARTS FOR INSTALLATION AND CONNECTIONS *************** ************************************** 1-792-195-11 CABLE, FLEXIBLE FLAT X-3373-602-1 FRAME ASSY 1-782-381-11 CORD (WITH CONNECTOR) (ISO P&S) X-3366-405-1 SCREW ASSY (EXP), FITTING (POWER) (EXCEPT GERMAN) 3-040-979-01 COLLAR...
  • Page 42 XR-4300RV/C5300RV 3 7 63 1515 0 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page.

This manual is also suitable for:

Xr-c530rvXr-5300rMg-25g-136

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