Sea Tel Cobham 4009-91 MK3 Installation Manual
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Sea Tel Cobham 4009-91 MK3 Installation Manual

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BROADBAND-AT-SEA VSAT ANTENNA SYSTEM
Sea Tel, Inc.
4030 Nelson Avenue
Concord, CA 94520
Tel: (925) 798-7979
Fax: (925) 798-7986
Web:
http://www.cobham.com/seatel
Sea Tel Inc is also doing business as Cobham Antenna Systems
February 15, 2013

INSTALLATION MANUAL

FOR SEA TEL 4009-91MK3 KU-BAND
Sea Tel Europe
Unit 1, Orion Industrial Centre
Wide Lane, Swaythling
Southampton, UK S0 18 2HJ
Tel: 44 (0)23 80 671155
Fax: 44 (0)23 80 671166
Web:
http://www.cobham.com/seatel
Document. No. 138683 Revision A

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Summary of Contents for Sea Tel Cobham 4009-91 MK3

  • Page 1: Installation Manual

    Southampton, UK S0 18 2HJ Fax: (925) 798-7986 Tel: 44 (0)23 80 671155 Web: http://www.cobham.com/seatel Fax: 44 (0)23 80 671166 Web: http://www.cobham.com/seatel Sea Tel Inc is also doing business as Cobham Antenna Systems February 15, 2013 Document. No. 138683 Revision A...
  • Page 2 Conformity for this equipment is contained in this manual. The Sea Tel Series 12 antennas will meet the off-axis EIRP spectral density envelope set forth in FCC 47 C.F.R. § 25.222(a)(1)(i) when the input power density limitations, listed in our FCC Declaration, are met..
  • Page 4 2009 version of FCC 47 C.F.R. § 25.222. Sea Tel hereby declares that the antennas listed below will meet the off-axis EIRP spectral density requirements of § 25.222 (a)(1)(i) with an N value of 1, when the following Input Power spectral density limitations are met: *0.6 Meter Ku Band, Models 2406 and USAT-24 are limited to...

  • Page 5: Table Of Contents

    Table of Contents 4009-91MK3 Installation Manual 1. 09 SERIES SYSTEM CONFIGURATION(S) ........................... 1-1 1.1......................................1-1 YSTEM ABLES 1.2................................... 1-1 THER NPUTS TO THE YSTEM 1.3. 12 K ......................1-1 IMPLIFIED BLOCK DIAGRAM OF A ERIES AND SYSTEM 1.4................................
  • Page 6 4009-91MK3 Installation Manual Table of Contents 3.8....................................... 3-12 INAL HECKS 3.8.1. Visual/Electrical inspection ............................... 3-12 3.8.2. Electrical - Double check wiring connections ......................3-12 3.9. ™ (MXP) ............................3-13 ETUP EDIA CHANGE OINT 4. CONFIGURING A COMPUTER FOR THE MXP .......................... 4-1 5.
  • Page 7 Table of Contents 4009-91MK3 Installation Manual 13.1.4. Transit Conditions .................................. 13-8 13.2. M ™ ..................................13-8 EDIA CHANGE OINT 13.2.1. Ship's Terminal Interface (MXP) ............................. 13-8 13.2.2. MXP Box Rear Panel Connections ..........................13-9 13.2.3. Integrated SCPC Receiver ..............................13-9 13.2.4.
  • Page 8 4009-91MK3 Installation Manual Table of Contents This Page Intentionally Left Blank viii...

  • Page 9: Series System Configuration(S)

    09 Series System Configuration(s) 4009-91MK3 Installation Manual 09 Series System Configuration(s) The 09 Series Stabilized Antenna system is to be used for Transmit/Receive (TX/RX) satellite communications, it is comprised of two major groups of equipment. These are the Above Decks Equipment (ADE) and the Below Decks Equipment (BDE). There will also be interconnecting cables between the ADE &...

  • Page 10: Dual Antenna Configuration

    4009-91MK3 Installation Manual 09 Series System Configuration(s) 1.4. Dual Antenna Configuration Sometimes, due to very large blockage conditions, you may need to install a dual antenna configuration to provide uninterrupted services. Two full antenna systems are installed and the ACU control outputs are connected to an arbitrator switch panel which then is connected to the below decks equipment.

  • Page 11: Open Antenna-Modem Interface Protocol (Openamip™) Specification

    MXP/PCU (setup parameters) are actually compatible for the intended satellite(s). 1.5.2. Interface requirements: 1.5.2.1. Hardware Sea Tel Media Xchange Point (MXP) Any Satellite modem manufacturer that is compatible with OpenAMIP CAT5 Patch cable 1.5.2.2. Software Sea Tel MXP software version IMA 1.01 (latest).
  • Page 12 4009-91MK3 Installation Manual 09 Series System Configuration(s) This Page Intentionally Left Blank...

  • Page 13: Site Survey

    Site Survey 4009-91MK3 Installation Manual Site Survey The objective of the Site survey is to find the best place to mount the antenna & the below decks equipment, the length and routing of the cables and any other items or materials that are required to install the system and identify any other issues that must be resolved before or during the installation.

  • Page 14: Mounting Foundation

    The height of the pedestal should be kept as short as possible, taking into account recommendations given in other Sea Tel Guidelines. The minimum height of the pedestal above a flat deck or platform to allow access into the radome for maintenance should be 0.6 meters (24 inches).

  • Page 15: Mounting Height

    2.5. Mast Configurations Sea Tel recommends the ADE be mounted on the ship in a location which has both a clear line-of-sight to the target satellites in all potential azimuth/elevation ranges and sufficient support against vibration excitement. If possible, mounting the ADE pedestal directly to ship deckhouse structures or other box stiffened structures is preferred.

  • Page 16: Vertical Masts

    4009-91MK3 Installation Manual Site Survey 2.5.1. Vertical Masts Vertical masts are a very ancient and common mast design. In essence, it is the mast derived from the sailing mast, adapted for mounting the ever-increasing array of antennae ships need to communicate with the world.

  • Page 17: Truss Mast

    For every 100 Kilograms of ADE weight over 250 Kilograms, the depth of the platform stiffeners should be increased by 50 millimeters and thickness by 2 millimeters. Sea Tel does not have a recommended arrangement for a truss mast – the variability of truss mast designs means that each installation needs to be evaluated separately.

  • Page 18: Ade/Bde Coaxial Cables

    4009-91MK3 Installation Manual Site Survey moisture exists. The ends of the conduit shall be sealed with cable glands (preferred), mastic or low VOC silicon sealant after the cables have been passed through. Cables passing through bulkheads or decks shall be routed through approved weather tight glands. 2.8.1.

  • Page 19: Grounding

    Site Survey 4009-91MK3 Installation Manual 2.9. Grounding All metal parts of the ADE shall be grounded to bare metal that is common to the hull of the ship. This is most commonly accomplished by attaching a ground wire/cable from the upper base plate ground point to a ground stud on the mounting pedestal/stanchion/mast near the base of the radome.
  • Page 20 4009-91MK3 Installation Manual Site Survey This Page Intentionally Left Blank...

  • Page 21: Installation

    Installation 4009-91MK3 Installation Manual Installation Your antenna pedestal comes completely assembled in its radome. This section contains instructions for unpacking, final assembly and installation of the equipment. It is highly recommended that installation of the system be performed by trained technicians.

  • Page 22: Installing The Ade

    4009-91MK3 Installation Manual Installation 3.3. Installing the ADE The antenna pedestal is shipped completely assembled in its radome. Please refer to the entire Site Survey chapter of this manual. Base Hatch Access - Mounting the radome directly on the deck, or platform prevents access to the hatch in the base of the radome unless an opening is designed into the mounting surface to allow such entry.

  • Page 23: Installing The 50, 60 Or 66" Radome Assembly

    Installation 4009-91MK3 Installation Manual Attach shackles and four part web lifting sling arrangement to the eyebolts. Attach a suitable length tagline to one of the eyebolts. After hoisted into place the lifting eyes are to be removed & replaced with the stainless hardware that was removed in step 4 (the eyes are galvanized with bare thread that will rust if left exposed to the weather).
  • Page 24 Other locations around the radome base are MUCH thicker, requiring longer strain reliefs than the ones provided by Sea Tel. Refer to the strain relief installation procedure provided in the Drawings chapter of this manual.
  • Page 25 Installation 4009-91MK3 Installation Manual 14. Remove the clamp bar and Roxtec® Multidiameter® blocks from their cable mounting frame in the cable passage channel. 15. Remove the rubber bar from the top of the Roxtec® Multidiameter® blocks. 16. Remove the Roxtec® Multidiameter® blocks from the cable mounting frame.

  • Page 26: Grounding The Pedestal

    Braid is the conductor of choice where flexibility is required. Sea Tel uses braid to cross axes of the antenna pedestal and to connect various subassemblies together.

  • Page 27: Removing The Shipping/Stow Restraints Prior To Power-Up

    Installation 4009-91MK3 Installation Manual Retract the ground wire provided (coiled and stored between the upper & lower base plates directly under the ground connection label). If this wire is not long enough to reach a metal surface that is common with the hull, provide a grounding strap/cable (of adequate gauge for the length) to provide a good ground drain for the antenna...

  • Page 28: Removing The El Shipping/Stow Restraint

    4009-91MK3 Installation Manual Installation To un-stow the antenna, remove the pin bolt from the LOCK position. Install the pin bolt into the STOW hole and tighten. This assures that it does not get lost and will be ready for re-use if the antenna needs to be stowed again at a later date.
  • Page 29 Installation 4009-91MK3 Installation Manual To un-restrain the elevation axis of the antenna, unthread the two hex nuts. Using a ¾” open end wrench, remove the hex nuts and washer from the stow pin-bolt. Remove the stow pin-bolt from the bracket. Remove the washer from the stow pin-bolt and thread one of the 2 hex nuts onto the bolt and tighten.

  • Page 30: Removing The Cl Shipping/Stow Restraint

    4009-91MK3 Installation Manual Installation Tighten the hex nut to prevent the hardware from loosening while in the un-stowed configuration. Verify that the antenna rotates freely through its full elevation range of motion. 3.5.3. Removing the CL Shipping/Stow Restraint The CL Shipping/Stow restraint is formed by a red locking bar with adjustable bumpers at each end of the bar.

  • Page 31: Installing The Below Decks Equipment

    Assure that the Gyro Compass output is turned OFF when handling and connecting wiring to the MXP. CAUTION - Allow only an authorized dealer to install or service the your Sea Tel System components. Unauthorized installation or service can be dangerous and may invalidate the warranty.

  • Page 32: Other Bde Connections

    4009-91MK3 Installation Manual Installation 3.7.3.1. Ships Mains Connect the desired power cord from the rear panel of the MXP to power sourse (UPS power recommended). 3.7.3.2. J1 (Modem RX) Connect this RXIF Output to the satellite modem RX Input. 3.7.3.3. J2 Antenna RX Connect this RXIF Input from the antenna to the MXP.

  • Page 33: Setup - Media Xchange Point™ (Mxp)

    Installation 4009-91MK3 Installation Manual 3.9. Setup - Media Xchange Point™ (MXP) Now that you have installed the hardware, you will need to setup, calibrate and commission the antenna. You may also need to load/update the modem option file, which is not part of the scope of this manual, contact the airtime provider NOC for guidance.
  • Page 34 4009-91MK3 Installation Manual Installation This Page Intentionally Left Blank 3-14...

  • Page 35: Configuring A Computer For The Mxp

    Configuring a Computer for the MXP 4009-91MK3 Installation Manual Configuring a Computer for the MXP The first thing you need to do is to configure your computer so that it will display the MXP screens. Follow these instructions to accomplish that. Connect a LAN cable to the back of your computer.
  • Page 36 4009-91MK3 Installation Manual Configuring a Computer for the MXP From your computer desktop, click the Control Panel button. NOTE: The following displayed screen captures are form Window 7 OS, Your screens may differ, refer to your PC manual for changing network adapter settings. Click on “View network status and tasks”.
  • Page 37 Configuring a Computer for the MXP 4009-91MK3 Installation Manual Click on “Properties”. Double-Click on “Internet Protocol Version 4 (IPv4)”. 10. Click on “Use the following IP address:...
  • Page 38 4009-91MK3 Installation Manual Configuring a Computer for the MXP 11. In the IP Address boxes, enter “10.1.1.102” (This is for the IP address of your computer). NOTE: You could use 101, 102, 103, etc. as long as it is not the same as the address of the MXP, which is “10.1.1.100”...
  • Page 39 17. Open your browser, and enter the URL: “10.1.1.100”. 18. At the log in screen enter the user name (Dealer, SysAdmin, or User). Contact Sea Tel Service for the password. 19. After you log in you will see the System Status...
  • Page 40 4009-91MK3 Installation Manual Configuring a Computer for the MXP This Page Intentionally Left Blank...

  • Page 41: Setup - Ship's Gyro Compass

    Setup – Ship’s Gyro Compass 4009-91MK3 Installation Manual Setup – Ship’s Gyro Compass The Ships Gyro Compass connection provides true heading (heading of the ship relative to true North) input to the system. This allows the ICU to target the antenna to a “true” Azimuth position to acquire any desired satellite. After targeting, this input keeps the antenna stabilized in Azimuth (keeps it pointed at the targeted satellite Azimuth).

  • Page 42: If There Is No Ships Gyro Compass

    4009-91MK3 Installation Manual Setup – Ship’s Gyro Compass Click Save, at the bottom left area of the screen. 5.2. If there is NO Ships Gyro Compass Without heading input to the system the MXP will NOT be able to easily target, or stay stabilized ON, a “true” azimuth pointing angle.
  • Page 43 Setup – Ship’s Gyro Compass 4009-91MK3 Installation Manual Turn on SAT REF Mode. (It must be turned on.) This combination of settings will cause “No Gyro” Search pattern to be use to find the desired satellite (refer to the setup – Searching chapter).

  • Page 45: Setup - Satellite Configuration

    The satellite selection will in turn control the hardware on the antenna pedestal to select the correct TX & RX hardware and the correct tracking settings. Sea Tel provides quad-band LNBs as standard on the Series 12 Ku-Band antennas. Access the Satellite Configuration screen.
  • Page 46 4009-91MK3 Installation Manual Setup – Satellite Configuration Enter the known skew for this satellite in degrees, leave at zero if this satellite is not skewed. 10. Select the desired type of search pattern to use for this satellite. 11. Select desired TX Polarity from the drop down menu.
  • Page 47 Setup – Satellite Configuration 4009-91MK3 Installation Manual 13. Assure that reflector is set to “Primary”. 14. Select Cross-Pol LNB (XPol) or Co-Pol LNB (CoPol) as is appropriate for this satellite. 15. Click the Save button to save this satellite. 16. Repeat as necessary for all of the satellites that the system may need to use as the ship travels.
  • Page 48 4009-91MK3 Installation Manual Setup – Satellite Configuration This Page Intentionally Left Blank...

  • Page 49: Setup - Home Flag

    Setup – Home Flag 4009-91MK3 Installation Manual Setup – Home Flag Home Flag is used to calibrate the relative azimuth value of the antenna to the bow line of the ship. This assures that the encoder input increments/decrements from this initialization value so that the encoder does not have to be precision aligned. When the antenna is pointed in-line with the bow (parallel to the bow) the “Relative”...

  • Page 50: You Observe "Home" Pointing Is Left Of The Bow-Line

    4009-91MK3 Installation Manual Setup – Home Flag 7.1.1. You Observe “Home” Pointing is LEFT of the Bow-line: In this example, I observe that the Home position is short of the bow line. I estimate that it is about 45 degrees away. I target my desired satellite and record the Calculated Azimuth to be 180.5.

  • Page 51: Entering A Large Value As Home Flag

    Setup – Home Flag 4009-91MK3 Installation Manual 7.1.3. Entering a large value as Home Flag If the amount of offset is greater than +/-5 degrees, enter it as Home Flag. If it is within +/-5 degrees, you could enter it in AZ TRIM, however, the amount of this error will cause you blockage zone(s) to be off by this amount &...

  • Page 52: Entering A Small Value As Az Trim

    4009-91MK3 Installation Manual Setup – Home Flag 7.1.1. Entering a small value as AZ TRIM If the amount of offset is greater than +/-5 degrees, enter it as Home Flag. If it is within +/-5 degrees, you should enter it in AZ TRIM. Access the Reflector Configuration screen Use Auto Trim, or enter the small...

  • Page 53: Setup - Blockage Zones

    Setup – Blockage Zones 4009-91MK3 Installation Manual Setup – Blockage Zones The Blockage Zones function inhibits the antenna from transmitting within certain pre-set zones. To set up the blockage zones go to the System Configuration screen. Enter a name for this particular blockage zone to help you identify it (ie “Mast”...
  • Page 54 4009-91MK3 Installation Manual Setup – Blockage Zones This Page Intentionally Left Blank...

  • Page 55: Setup - Calibrating Targeting

    Setup – Calibrating Targeting 4009-91MK3 Installation Manual Setup – Calibrating Targeting In this chapter you will learn how to optimize the targeting of the antenna to taget on or near a desired satellite (within +/-1 degree). 9.1. AUTO TRIM The Auto Trim function will automatically calculate and set the required Azimuth and Elevation trim offset parameters required to properly calibrate the antennas display to the mechanical angle of the antenna itself, while peaked ON satellite.
  • Page 56 4009-91MK3 Installation Manual Setup – Calibrating Targeting To activate the Auto Trim function go to the Reflector Configuration screen. Click on the Auto Trim button. When Auto Trim completes and enters the trim values for Azimuth and Elevation, Click SAVE...

  • Page 57: Manually Calibrating Targeting

    Setup – Calibrating Targeting 4009-91MK3 Installation Manual 9.2. Manually Calibrating Targeting Access the Satellite Search screen Assure that your Ship Latitude & Longitude (under ship position) and Heading (in the banner) settings in the MXP are correct. Target the desired satellite by selecting it from the drop down list.
  • Page 58 4009-91MK3 Installation Manual Setup – Calibrating Targeting 10. Enter the Elevation Trim in the EL field. 11. Enter the Azimuth Trim in the AZ field. 12. Click Save. 13. Re-target the satellite several times to verify that targeting is now driving the antenna to a position that is within +/- 1.0 degrees of where the satellite signal is located.

  • Page 59: Quick Start Operation

    Quick Start Operation 4009-91MK3 Installation Manual Quick Start Operation If your system has been set up correctly, and if the ship has not moved since the system was used last, the system should automatically acquire the satellite from a cold (power-up) start. Once the satellite has been acquired, the modem then should achieve lock and you should be able to use the system.
  • Page 60 4009-91MK3 Installation Manual Quick Start Operation Not finding a signal greater than Threshold, the bar graph will stay red and the antenna will reach the end of the prescribed search pattern. The antenna will retarget and the cycle will repeat (Search Delay timeout, conduct search pattern followed by retarget).

  • Page 61: If Satellite Signal Is Found But Network Lock Is Not Achieved

    Quick Start Operation 4009-91MK3 Installation Manual 10.3. If satellite signal is found but network lock is NOT achieved: The Tracking LED will flash for a short period of time (Search Delay) followed by the Search LED coming The ICU will automatically move the antenna in the selected Search pattern until it receives a signal value that is greater than the threshold...

  • Page 62: T Otarget A Different Satellite

    4009-91MK3 Installation Manual Quick Start Operation If the Latitude & Longitude values are not correct, access the Communication Interfaces screen and enter the ships Latitude & Longitude position in the fields provided. Click Save. If the Heading value is not correct, enter the correct value in the lower left field of the Communication Interfaces screen.
  • Page 63 Quick Start Operation 4009-91MK3 Installation Manual When you make that selection you will see the temporary message: Acquiring Satellite Signal…Please Wait Shortly after that you will see the temporary message: Satellite Signal Found. Modem Lock: LOCKED 10-5...
  • Page 64 4009-91MK3 Installation Manual Quick Start Operation This Page Intentionally Left Blank 10-6...

  • Page 65: Optimizing Cross-Pol Isolation

    Optimizing Cross-Pol Isolation 4009-91MK3 Installation Manual Optimizing Cross-Pol Isolation Now that all of the other setup items have been checked and changed as necessary, it is time to contact the NOC to arrange for cross-pol isolation testing and whatever other commissioning the NOC asks for. Read this procedure thoroughly before you are asked to begin.
  • Page 66 4009-91MK3 Installation Manual Optimizing Cross-Pol Isolation Double check with the NOC to assure that cross-pol is still optimized. Conduct any other testing as directed by the NOC (ie P1dB compression). 11-2...

  • Page 67: Codan Mini-Buc Ethernet M&C Install & Operation

    Codan Mini-BUC Ethernet M&C Install & Operation 4009-91MK3 Installation Manual Codan Mini-BUC Ethernet M&C Install & Operation Below are general instructions only. Please refer to your Codan Manual for more detailed instructions, updated information and a complete list of commands. 12.1.

  • Page 68: Issuing Set, Output And View Commands Via Telnet

    4009-91MK3 Installation Manual Codan Mini-BUC Ethernet M&C Install & Operation 12. Install the Codan GUI M&C Software program on the desired computer. 13. Open the Codan GUI M&C Software program. 14. Login using: Username: netuser Password: codan 15. Click Submit 16.
  • Page 69 Codan Mini-BUC Ethernet M&C Install & Operation 4009-91MK3 Installation Manual From the Start menu, select Run. Type telnet <IP address of the Mini-BUC> 6000 in the Open field, then click on OK. For example, type telnet 192.168.0.12 6000 At the Login: prompt type netuser codan, then press Enter. Type hlp then press Enter, or refer to the Codan Manual for a complete list of commands.
  • Page 70 4009-91MK3 Installation Manual Codan Mini-BUC Ethernet M&C Install & Operation This Page Intentionally Left Blank 12-4...

  • Page 71: Series 09Mk3 Ku-Band Technical Specifications

    Series 09MK3 Ku-Band Technical Specifications The specifications of your antenna system are below. For Naval Engineering level information on this subject, please refer to Antenna Installation Guideline – Site Arrangement, document number 130040_A available on the Sea Tel Dealer Support Site. 13.1.

  • Page 72: 13.4. Co-Pol Equipment

    4009-91MK3 Installation Manual Series 09MK3 Ku-Band Technical Specifications 13.4. Co-Pol Equipment Co-Pol Diplexer DPX75K-002 Common Port (to feed) WR-75 Flange, 10.70-14.5 GHz Transmit Output (from SSPB) WR-75 Flange, 13.75-14.5 GHz Receive Output (to Co-Pol LNB) WR-75 Flange, 10.70-12.75 GHz Co-Pol LNB Refer to LNB spec 13.5.

  • Page 73: Integrated Control Unit (Icu)

    Series 09MK3 Ku-Band Technical Specifications 4009-91MK3 Installation Manual 13.6. Integrated Control Unit (ICU) Connectors AC Power 100-240 VAC, 2A-1A Mini USB GPS Input RJ-11 Motor Control DA-15S Rotary Joint L-Band SMA Connector, L-Band Input RF M&C DE-9S Feed DB-25S Service DE-9S Coax Switch LNB-A...

  • Page 74: Stabilized Antenna Pedestal Assembly

    Roll +/- 20° at 8 second period Pitch 10° Fixed Az Relative 0, 45 and 90° with respect to roll input Mounting Height Sea Tel recommends that you not exceed tangential accelerations of 0.5G (See below chart) 13-4...

  • Page 75: Gps (Integrated On Pedestal)

    Series 09MK3 Ku-Band Technical Specifications 4009-91MK3 Installation Manual Pedestal Mounting Height vs Roll Period @ 25 degrees of Roll amplitude Recomended Reduced System Performance Possible Full System Performance Mechanical Reduced Stabilization Accuracy Failure Full System Performance Full Stabilization Accuracy Roll Period in Seconds 13.9.

  • Page 76: Radome Assembly , 50

    Ingress Protection Rating All Sea Tel radomes have an IP rating of 56 Cable Passage - The radome base is designed with a bottom center cable passage and Roxtec® Multidiameter® blocks for cable strain relief. Bottom center cable passage is recommended, however, a strain relief kit is provided with the system if off-center cable entry is required.

  • Page 77: Chemically Active Substances

    Series 09MK3 Ku-Band Technical Specifications 4009-91MK3 Installation Manual 13.1.2. Chemically Active Substances Environmental Condition Test Level Sea Salt 5 percent solution 13.1.3. Mechanical Conditions Systematic Vibration Amplitude (single peak) 5.0 millimeters Acceleration 2.0 G (20m/s2) Frequency Range 1Hz-150Hz Shock (Transient Vibration) Response Spectrum I - II - III Peak Accel., m/s2...

  • Page 78: Transit Conditions

    4009-91MK3 Installation Manual Series 09MK3 Ku-Band Technical Specifications 13.1.4. Transit Conditions Drop (Transit Shock) Complies with ISTA Standard 13.2. Media Xchange Point ™ 13.2.1. Ship's Terminal Interface (MXP) Standard 19 Inch Rack mount One Unit High (Slide Rails optional) Physical Dimensions 43.18 x 43.18 x 4.45 (cm) / 17 X 17 X 1.75 (Inches) Input Voltage 110-240 VAC, 47-63 Hz, single phase...

  • Page 79: Mxp Box Rear Panel Connections

    Series 09MK3 Ku-Band Technical Specifications 4009-91MK3 Installation Manual 13.2.2. MXP Box Rear Panel Connections 4 Ethernet Port (RJ-45) 1 Ethernet Port Internal (RJ-45) 1 Power Input 1 SMA Connector (RX from Rotary Joint to Diplexer) 1 F-Connector from Diplexer to Modem RX Port 8 Tri Colored MXP status LEDs Small Form Factor Pluggable USB Devise (Mini B)

  • Page 80: Control Interface

    4009-91MK3 Installation Manual Series 09MK3 Ku-Band Technical Specifications 13.2.4. Control Interface External AGC Connectors 2 screw terminal connections Input Voltage Level 0-5 VDC Impedance 30K Ohm Control (Logic Sense can be reversed by Low Level (<1.25VDC)= Modem Lock adding 128 to the system type) High Level (>1.25 VDC)= Modem Unlock Switched outputs 4.7K pull up or Pull Down...

  • Page 81: Icu/Pedestal Power Supply

    Series 09MK3 Ku-Band Technical Specifications 4009-91MK3 Installation Manual 13.2.8. ICU/Pedestal Power Supply Voltage 24VDC Wattage 150W Current Capacity 6.5A 13.2.9. BUC Power Supply Voltage 24VDC Wattage 150W Current Capacity 6.5A 13.3. BDE Environmental Conditions Temperature 0 to 40 degrees C Humidity Up to 100% @ 40 degrees C, Non-Condensing 13.4.

  • Page 82: Cables

    Antenna L-Band IF Coax Cables (Customer Furnished) Due to the loss across the length of the RF coaxes at L-Band, Sea Tel recommends the following 50 ohm coax cable types (and their equivalent conductor size) for our standard pedestal installations. Type N male...

  • Page 83: Drawings

    DRAWINGS 4009-91MK3 Installation Manual DRAWINGS 14.1. 4009-91MK3 Ku-Band Model Specific Drawings Drawing Title 138604-621_A1 System, 4009-91MK3 in 50” Radome 14-3 138359-2_A3 System Block Diagram, 4009-91MK3, Ku-Band 14-5 138360_A3 Antenna Schematic, 4009-91MK3 14-8 137389_A2 Pedestal Schematic, 09 MK3 14-9 138605-2_A General Assembly 4009-91MK3 14-10 133010_C Mounting Assembly, Mini-BUC, 4009-91MK3...
  • Page 84 4009-91MK3 Installation Manual DRAWINGS This Page Intentionally Left Blank 14-2...
  • Page 85 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 138605-2 GENERAL ASS'Y, 4009-91, MK3, W/ETHERN 1 EA 137777-1 RADOME ASS'Y, GA INSTALL, 50 IN, TX/R 1 EA 132345-4 A2 SSPB, KU, 16W, CODAN MINI, 4916(L)-W/ 2 EA 136128-2 LNB, SMW, QUAD LO, KU BAND, TYPE N 1 EA 134725-1...
  • Page 86 Sea Tel - Strictly Confidential & Proprietary. Do Not Copy, Distribute or Disclose Without Prior 138604 Written Approval From Sea Tel. 4009 3rd ANGLE 1 OF 1 Copyright c Sea Tel, Inc 2011 - Unpublished Work FIRST USED: SHEET NUMBER PROJECTION...
  • Page 87 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 138605-X (REF) GENERAL ASS'Y, 4009-91, MK3 1 EA 126802-3 ANTENNA ASS'Y, 4009 1 EA 128043-2 H2 FEED ASS'Y, 4009, KU-BAND 2 EA 136128-2 LNB, SMW, QUAD LO, KU BAND, TYPE N 1 EA 132345-X (REF) SSPB, KU, CODAN MINI 1 EA 132956-1...
  • Page 88 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 128059 B1 FILTER, TX REJECT, WR-75, 13.75-14.5 1 EA 126144-1 D1 WAVEGUIDE, WR-75, 180 DEG E-BEND 1 EA 115551-220 E4 WAVEGUIDE, WR-75, EXTENSION, 2 IN 1 EA 132633-2 A2 WR-75, E-H BEND W/FLEX, 1.33 X 1.37 X 1 EA 110172-23...
  • Page 92 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 137694-3 PEDESTAL ASS'Y, 4009, MK3 1 EA 138606-2 ELECTRONIC EQUIPMENT FRAME ASS'Y, 400 1 EA 126802-3 ANTENNA ASS'Y, 4009 1 EA 133011 WAVEGUIDE ASS'Y, 4009-91 1 EA 131645-1 INSTALL ASS'Y, GPS, NAVMAN, XX09/XX10 1 EA 130444-1...
  • Page 93 4X DETAIL E 137389 PEDESTAL SCHEMATIC 2X DETAIL D NOTES: UNLESS OTHERWISE SPECIFIED MANUFACTURE PER SEA TEL SPEC. 122298. DRAWN BY: UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES. SET 20 MM GAP AS SHOWN BETWEEN YOKE BOTTOM X.X = .050 DRAWN DATE: AND PEDESTAL FRAME.
  • Page 94 CABLE & HARNESS PHOTOS (CONTINUED ON SHEET 3) SIZE SCALE: DRAWING NUMBER 138605 2 OF 3 SHEET NUMBER...
  • Page 95 CABLE AND HARNESS PHOTOS (CONTINUED FROM SHEET 2). SIZE SCALE: DRAWING NUMBER 138605 3 OF 3 SHEET NUMBER...
  • Page 96 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 123861 MOUNTING PLATE 2 EA 126288-17 UNISTRUT, 1-5/8 H-CHANNEL, 17 IN, AL 8 EA 126279-3 A4 NUT, 1 5/8 UNISTRUT, 1/4-20, W/SPRING 6 EA 114586-537 SCREW, HEX HD, 1/4-20 x 3/4, S.S.
  • Page 97 MOVED BUC BY 1 HOLE POSITION FORWARD. UPDATED NOTES TO CURRENT STANDARD. SSPB SHOWN FOR REFERENCE ONLY. SEE BRACKET MOUNTING DETAIL NOTES: UNLESS OTHERWISE SPECIFIED 1. MANUFACTURE PER SEA TEL SPEC. 122298. USE LOCTITE 242 ON INDICATED FASTENERS. DRAWN BY: UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES. X.X = .050...
  • Page 98 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 131355-3 C3 POWER SUPPLY ASS'Y, 300W / 48V, CABL 1 EA 134735-1 E2 ENCLOSURE ASS'Y, ICU 1 EA 123861 MOUNTING PLATE 2 EA 126288-17 UNISTRUT, 1-5/8 H-CHANNEL, 17 IN, AL 1 EA 131374-1 WEIGHT, COUNTER, 1-1/2 X 3/4 X 17...
  • Page 99 Sea Tel - Strictly Confidential & Proprietary. Do Not Copy, Distribute or Disclose Without Prior 138610 Written Approval From Sea Tel. 4009 3rd ANGLE 1 OF 1 Copyright c Sea Tel, Inc 2011 - Unpublished Work FIRST USED: SHEET NUMBER PROJECTION...
  • Page 100 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 2 EA 112573-2 D WEIGHT, TRIM, 1/2 x 2.75 x 3, 1.17 LB 1 EA 118560 D WEIGHT, TRIM, 1 x 3.38 x 3, 2.8 LBS 4 EA 126279-3 A4 NUT, 1 5/8 UNISTRUT, 1/4-20, W/SPRING 4 EA 114586-540...
  • Page 101 Sea Tel - Strictly Confidential & Proprietary. Do Not Copy, Distribute or Disclose Without Prior 138611 Written Approval From Sea Tel. 4009, MK3 3rd ANGLE 1 OF 1 Copyright c Sea Tel, Inc 2011 - Unpublished Work FIRST USED: SHEET NUMBER PROJECTION...
  • Page 102 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 131829-1 RADOME ASS'Y, 50 IN, TUNED, WHITE 1 EA 130390-1 KIT, HARDWARE, GA TO RADOME, STD 2 EA 119801-012 CABLE TIE, NYLON, 4 IN, NATURAL 1 EA 111679-7 CABLE CLAMP, NYLON, .50 DIA, #8 MTG H 1 EA 111679-25...
  • Page 103 1. APPLY ADHESIVE PER SEA TEL SPEC. 121730. 2. TORQUE THREADED FASTENERS PER SEA TEL SPEC. 122305. HARDWARE SHOWN 3. ROUTE ALL HARNESS AND CABLES ASSEMBLIES PER SEA TEL SPEC. 121872. IS FOR TRANSIT ONLY. REMOVE AND REPLACE BOW MARKER LOCATION DIRECTLY ACROSS FROM ACCESS HATCH.
  • Page 104 POSITION GAWITH CABLE EXIT TOWARDS CABLE PASS-THRU PLATE ROUTE CABLES AS SHOWN (GA) BASE PLATE DETAIL J (4 PLACES) DETAIL J GENERAL ASSEMBLY (GA) ATTACHMENT GROUND STRAP NOT SHOWN CABLE PASS THRU ASS'Y DETAIL D APPLY SUFFICIENT AMOUNT OF ITEM 10 (AS SHOWN).
  • Page 106 Purpose. To define the installation procedure for installing strain reliefs in “smooth base” radomes. Scope. This installation procedure applies to fiberglass radomes having Sea Tel’s standard four-hole mounting pattern, and M12 mounting hardware , in the 80-180 cm (34-66 in) nominal size range, typically referred to as “smooth”...
  • Page 107 Procedure, Radome Strain Relief Installation Making the holes PLANNING: Space has been allowed for up to 5 ea. strain reliefs, but, install only as many as needed. (Typically only 2-3 for TX/RX systems). Refer to Fig 2 then plan which hole positions to use. For 76-inch radomes lowest holes may be approx 1.5 inches from inside wall corner with floor (ref drawing 129416).
  • Page 108 Procedure, Radome Strain Relief Installation Measure, mark and drill pilot holes CAUTION: The hole locations cannot be determined accurately from outside of the radome. Using full scale drawing 132234, provided in the strain relief kit, measure mark and drill pilot holes from the inside out, and using only light pressure, use the small drill bit, (~1/8”...
  • Page 109 Procedure, Radome Strain Relief Installation Fig. 5 – Outside view. Rotate General Assembly (G.A.) Once cables have been installed, rotate General Assembly (G.A.), to ensure cables are routed properly and do not interfere with azimuth rotation. Fig. 6 – Inside view. Records.
  • Page 110 Procedure, Radome Strain Relief Installation Strain relief positioning for 80-180 cm (34-66 in) smooth based radomes, (May use Sea Tel drawing 132234 as template.) Document No Page 5 of 6 131226 Rev A Form # 117140-B...
  • Page 111 Procedure, Radome Strain Relief Installation Strain relief positioning for 193 cm (76-inch) radomes. (May use Sea Tel drawing 132234 as template.) Document No Page 6 of 6 131226 Rev A Form # 117140-B...
  • Page 112 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 138633-4 BDE CABLE KIT, 4012GX (MXP) 1 EA 136872 A1 BRACKET ASS'Y, CONNECTOR, RACK MOUNT BELOW DECK KIT, 4012GX (MXP) PROD FAMILY EFF. DATE DRAWING SHT 1 OF COMMON...

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