Sea Tel 4009-33 Installation Manual
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Sea Tel 4009-33 Installation Manual

Broadband-at-sea transmit / receive system with selectable co-pol or cross-pol receive
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FOR SEA TEL 4009-33 BROADBAND-AT-SEA
TRANSMIT / RECEIVE SYSTEM WITH SELECTABLE CO-POL OR
Sea Tel, Inc.
4030 Nelson Avenue
Concord, CA 94520
Tel: (925) 798-7979
Fax: (925) 798-7986
Email: seatel@cobham.com
Web: :
www.cobham.com\seatel
July 13, 2010

INSTALLATION MANUAL

CROSS-POL RECEIVE
Sea Tel Inc doing business as Cobham SATCOM
Sea Tel Europe
Unit 1, Orion Industrial Centre
Wide Lane, Swaythling
Southampton, UK S0 18 2HJ
Tel: 44 (0)23 80 671155
Fax: 44 (0)23 80 671166
Email: seatel@cobham.com
Web:
www.cobham.com\seatel
Document. No. 130550 Revision C

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Summary of Contents for Sea Tel 4009-33

  • Page 1: Installation Manual

    Southampton, UK S0 18 2HJ Fax: (925) 798-7986 Tel: 44 (0)23 80 671155 Email: seatel@cobham.com Fax: 44 (0)23 80 671166 Web: : www.cobham.com\seatel Email: seatel@cobham.com Web: www.cobham.com\seatel Sea Tel Inc doing business as Cobham SATCOM July 13, 2010 Document. No. 130550 Revision C...
  • Page 2 The Sea Tel Series 09 & 10 antennas will meet the off-axis EIRP spectral density envelope set forth in FCC 47 C.F.R. § 25.222(a)(1) when the input power density limitations, listed in our FCC Declaration, are met..

  • Page 5: Table Of Contents

    Table of Contents 4009-33 Installation Manual 1. 09 SERIES SYSTEM CONFIGURATION(S) ........................... 1-1 1.1. 09 B ..............................1-1 ERIES ASIC YSTEM NFORMATION 1.2......................................1-1 YSTEM ABLES 1.3................................... 1-1 THER NPUTS TO THE YSTEM 1.4........................... 1-1 IMPLIFIED BLOCK DIAGRAM OF A...
  • Page 6 4009-33 Installation Manual Table of Contents 3.6.2. Connecting the BDE AC Power Cables .......................... 3-7 3.6.3. Connecting the ADE IF Coaxes ............................3-7 3.6.4. Connect the Modem TXIF Coax ............................3-8 3.6.5. Antenna Control Unit Connections ..........................3-8 3.6.6. 133BURadio Control Serial Cable ............................. 3-8 3.6.7.
  • Page 7 Table of Contents 4009-33 Installation Manual 9.2. ) ..............9-4 ECHANICAL ALIBRATION OF ELATIVE NTENNA OSITION FFSET 10. SETUP – SEARCHING ..................................... 10-1 10.1. S ..................................... 10-1 EARCHING PERATION 10.1.1. Default Standard (Box) Search Pattern ........................10-1 10.1.2. Inclined Orbit Search Pattern ............................10-2 10.1.3.
  • Page 8 4009-33 Installation Manual Table of Contents 15.3. P : TCP/IP B ..........................15-2 LECTRICAL OOKUP ASED 15.3.1. PC/Laptop Direct to ACU ..............................15-2 15.3.2. PC/Laptop LAN to ACU ................................ 15-2 15.4. P ..........................15-3 LECTRICAL OOKUP ERIAL ASED 15.4.1. PC/Laptop Native 9 Pin Serial Port to ACU ....................... 15-3 15.4.2.
  • Page 9 ONSUMPTION 17.5. C ........................................... 17-5 ABLES 17.5.1. IF Signal Cables ..................................17-5 17.5.2. SBS/Synchro Gyro Compass Interface Cable (Customer Furnished) ............17-5 18. 4009-33 TECHNICAL SPECIFICATIONS ..........................18-1 18.1. A 4009 ................................18-1 NTENNA EFLECTOR 18.2. SMW Q LNB ................................... 18-1 18.3.
  • Page 10 4009-33 Installation Manual Table of Contents 18.15.1. Antenna Control Cable (Provided from ACU to the Base MUX) ..............18-8 18.15.2. Antenna L-Band IF Coax Cables (Customer Furnished) ..................18-8 18.15.3. Multi-conductor Cables (Customer Furnished) ..................... 18-8 19. DRAWINGS ........................................19-1 19.1.

  • Page 11: Series System Configuration(S)

    09 Series System Configuration(s) 4009-33 Installation Manual 09 Series System Configuration(s) The 09 Series Stabilized Antenna system is to be used for Transmit/Receive (TX/RX) satellite communications, it is comprised of two major groups of equipment. These are the Above Decks Equipment (ADE) and the Below Decks Equipment (BDE). There will also be interconnecting cables between the ADE &...

  • Page 12: Dual Antenna Configuration

    4009-33 Installation Manual 09 Series System Configuration(s) • Customer Furnished Equipment - Satellite Modem and other below decks equipment required for the desired communications purposes (including LAN and VOIP equipment). • Appropriate Coax, Ethernet, and telephone cables 1.5. Dual Antenna Configuration Sometimes, due to very large blockage conditions, you may need to install a dual antenna configuration to provide uninterrupted services.

  • Page 13: Dual Antenna Arbitrator

    09 Series System Configuration(s) 4009-33 Installation Manual 1.6. Dual Antenna Arbitrator The Dual Antenna Arbitrator panel can pass LNB voltages (and handle 250-400 ma of current) and the RXIF signals on the RX connections. TXIF, Reference and BUC supply voltage can be passed through this arbitrator panel to the antenna, but it is not recommended that BUC power be supplied through the dual channel rotary joint of the antenna (a BUC power supply is provided on all Series 09 Antenna Pedestals).

  • Page 14: Interface Requirements

    (proper option files) and the ACU/PCU (setup parameters) are actually compatible for the intended satellite(s). 1.7.2. Interface requirements: 1.7.2.1. Hardware Sea Tel Antenna Control Units Model DAC2202 or DAC2302. Any Satellite modem manufacturer that is compatible with OpenAMIP CAT5 Patch cable 1.7.2.2. Software Sea Tel model DAC2202: ACU software version 6.06 or greater...

  • Page 15: Site Survey

    For Naval Engineering level information on this subject, please refer to Antenna Installation Guideline – Site Arrangement, document number 130040_A available on the Sea Tel Dealer Support Site.

  • Page 16: Mounting Foundation

    The height of the pedestal should be kept as short as possible, taking into account recommendations given in other Sea Tel Guidelines. The minimum height of the pedestal above a flat deck or platform to allow access into the radome for maintenance should be 0.6 meters (24 inches).

  • Page 17: Mounting Height

    2.5. Mast Configurations Sea Tel recommends the ADE be mounted on the ship in a location which has both a clear line-of-sight to the target satellites in all potential azimuth/elevation ranges and sufficient support against vibration excitement. If possible, mounting the ADE pedestal directly to ship deckhouse structures or other box stiffened structures is preferred.

  • Page 18: Vertical Masts

    4009-33 Installation Manual Site Survey 2.5.1. Vertical Masts Vertical masts are a very ancient and common mast design. In essence, it is the mast derived from the sailing mast, adapted for mounting the ever-increasing array of antennae ships need to communicate with the world.

  • Page 19: Truss Mast

    For every 100 Kilograms of ADE weight over 250 Kilograms, the depth of the platform stiffeners should be increased by 50 millimeters and thickness by 2 millimeters. Sea Tel does not have a recommended arrangement for a truss mast – the variability of truss mast designs means that each installation needs to be evaluated separately.

  • Page 20: Ade/Bde Coaxial Cables

    4009-33 Installation Manual Site Survey 2.8.1. ADE/BDE Coaxial Cables The first concern about the coaxial cables installed between the ADE & BDE is length. This length is used to determine the loss of the various possible coax, Heliax or fiber-optic cables that might be used. You should always provide the lowest loss cables to provide the strongest signal level into the satellite modem.

  • Page 21: Installation

    Installation 4009-33 Installation Manual Installation Your antenna pedestal comes completely assembled in its radome. This section contains instructions for unpacking, final assembly and installation of the equipment. It is highly recommended that installation of the system be performed by trained technicians.

  • Page 22: Installing The Ade

    4009-33 Installation Manual Installation 3.3. Installing the ADE The antenna pedestal is shipped completely assembled in its radome. Please refer to the entire Site Survey chapter of this manual. Base Hatch Access - Mounting the radome directly on the deck, or platform prevents access to the hatch in the base of the radome unless an opening is designed into the mounting surface to allow such entry.

  • Page 23: Installing The 50, 60 Or 66" Radome Assembly

    Installation 4009-33 Installation Manual Attach shackles and four part web lifting sling arrangement to the eyebolts. Attach a suitable length tagline to one of the eyebolts. 3.3.2. Installing the 50, 60 or 66” Radome Assembly The antenna pedestal is shipped completely assembled in its radome.
  • Page 24 Other locations around the radome base are MUCH thicker, requiring longer strain reliefs than the ones provided by Sea Tel. Refer to the strain relief installation procedure provided in the Drawings chapter of this manual.
  • Page 25 Installation 4009-33 Installation Manual 15. Remove the rubber bar from the top of the Roxtec® Multidiameter® blocks. 16. Remove the Roxtec® Multidiameter® blocks from the cable mounting frame. 17. Pass the coaxes and power cable through the cable mounting frame.

  • Page 26: Cable Installation

    Assure that the Gyro Compass output is turned OFF when handling and connecting wiring to the Terminal Mounting Strip. CAUTION - Allow only an authorized dealer to install or service the your Sea Tel System components. Unauthorized installation or service can be dangerous and may invalidate the warranty.

  • Page 27: System Configuration

    Installation 4009-33 Installation Manual 3.5.3. System Configuration Figure 3-1 Series 09 Simplified Block Diagram 3.5.4. Installing the Below Deck Equipment Install the ACU in the front of the standard 19” equipment rack or other suitable location. The DAC- 2202 ACU is one rack unit high.

  • Page 28: Connect The Modem Txif Coax

    4009-33 Installation Manual Installation Attach the RXIF coax from the antenna to the RX Connector on the Base Multiplexer Panel. 3.6.4. Connect the Modem TXIF Coax Connect the TXIF coax from the Base Multiplexer Panel to the Satellite Modem TX Output.
  • Page 29 Installation 4009-33 Installation Manual CAUTION - Electrical Shock Potentials exist on the Gyro Compass output lines. Assure that the Gyro Compass output is turned OFF when handling and connecting wiring to the Terminal Mounting Strip. DO NOT HOTPLUG THIS CONNECTION Jumper Selection 3.6.7.1.
  • Page 30 4009-33 Installation Manual Installation volts for more than 20 seconds (external MODEM input UNLOCKED) the ACU will automatically retarget the selected satellite. SW1 - Band Selection control output. This output is used to control below decks tone generator(s), or coax switch(s), for band selection functions. The band selection control output is driven by the band selected in the MODE –...

  • Page 31: Other Bde Connections

    “SEA TEL – RCVR and SCPC VER 5.xx” followed by, “SEA TEL – IO MOD and COMMIF VER 1.xx” followed by, “SEA TEL – REMOTE and INITIALIZING”. After initialization, the bottom line of the remote display will display the antenna model number and the software version from the PCU.

  • Page 32: Balancing The Antenna

    4009-33 Installation Manual Installation 3.9. Antenna Maintenance 3.9.1. Balancing the Antenna The antenna and equipment frame are balanced at the factory however, after disassembly for shipping or maintenance, balance adjustment may be necessary. The elevation and cross-level motors have a brake mechanism built into them, therefore, power must be ON to release the brakes and DishScan and antenna drive must be OFF to balance the antenna.
  • Page 33 Installation 4009-33 Installation Manual • A normal trace display will be ± 1 divisions from the red reference line while under calm sea conditions and with DishScan Drive turned off. See example below • The Cross Level display will decrease (plots below red line) as the antenna requires drive to the left and increase (plots above red line) as the antenna requires to the right.
  • Page 34 4009-33 Installation Manual Installation • The Azimuth display should decrease (plots below red line) as the antenna is driven CCW and increase (plots above red line) as the antenna is rotated CW. 3-14...

  • Page 35: Basic Setup Of The Acu

    Basic Setup of the ACU 4009-33 Installation Manual Basic Setup of the ACU 4.1. Operator Settings Refer to the Operation chapter of this manual to set the Ship information. Latitude and Longitude should automatically update when the GPS engine mounted on the antenna pedestal triangulates an accurate location, but you may enter this information manually to begin.

  • Page 36: Save New Parameters

    4009-33 Installation Manual Basic Setup of the ACU AZ LIMIT 1 AZ LIMIT 2 EL LIMIT 12 AZ LIMIT 3 AZ LIMIT 4 Setup – Blockage & RF Radiation Hazard Zones EL LIMIT 34 AZ LIMIT 5 AZ LIMIT 6...

  • Page 37: Setup - Ships Gyro Compass

    Setup – Ships Gyro Compass 4009-33 Installation Manual Setup – Ships Gyro Compass The Ships Gyro Compass connection provides true heading (heading of the ship relative to true North) input to the system. This allows the ACU to target the antenna to a “true” Azimuth position to acquire any desired satellite.
  • Page 38 4009-33 Installation Manual Setup – Ships Gyro Compass This Page Intentionally Left Blank...

  • Page 39: Setup - Tracking Receiver - Vsat

    Setup – Tracking Receiver - VSAT 4009-33 Installation Manual Setup – Tracking Receiver - VSAT 6.1. Determining the IF Tracking Frequency (MHz) The IF Tracking frequency parameter is a value entered into the ACU’s MHZ Sub-Menu. The value itself may be provided by your air-time provider and the MHz value will be entered directly in this sub-menu.

  • Page 40: Volt

    4009-33 Installation Manual Setup – Tracking Receiver - VSAT 6.5. Volt 6.5.1. VSAT Application Above Decks Powered - The LNB’s installed onto all Series 09 VSAT antenna systems are powered by the antenna itself (above decks), and thus there is no applicable use for VOLT control. For antenna systems that have voltage and tone controlled multiband LNB’s installed, you will use the tracking band selection to...

  • Page 41: Setup - Band Selection

    LNBs. The Aux function controls the Cross-Pol/Co-Pol select switch. Sea Tel provides quad-band LNBs as a default LNBs on the 09 Series antennas, therefore, the default TRACK DISP parameter for Cross-Pol only systems is 0170 and 0130 for 09 antennas with Cross-Pol AND Co-Pol LNBs.

  • Page 42: Cross-Pol Only Quad-Band Lnb

    4009-33 Installation Manual Setup – Band Selection 7.4. Cross-Pol only Quad-Band LNB This is the default setting for the Series 09 antenna pedestals with Quad-Band SMW LNB. Use the Band1 when you want Cross-Pol Band1 output to be routed to below decks, Band 2 selects Cross-Pol Band2, Band 3 selects Cross-Pol Band3 and Band 4 selects Cross-Pol Band4.

  • Page 43: Cross-Pol And Co-Pol Quad-Band Lnbs

    Setup – Band Selection 4009-33 Installation Manual 7.7. Cross-Pol AND Co-Pol Tri-Band LNBs Use the Xp B1 when you want Cross-Pol KuLo band output to be routed to below decks, Xp B2 selects Cross-Pol KuMid band, Xp B3 selects Cross-Pol KuHi band, Xp and B4 selects RxOff. Use the Cp B1 when you want Co-Pol KuLo band output to be routed to below decks, Cp B2 selects Co-Pol KuMid band, Cp B3 selects Co-Pol KuHi band and Cp B4 selects Co-Pol RxOff.
  • Page 44 4009-33 Installation Manual Setup – Band Selection This Page Intentionally Left Blank...

  • Page 45: Setup - Targeting

    Setup – Targeting 4009-33 Installation Manual Setup – Targeting In this lesson you will learn how to optimize the targeting of the antenna to land on or near a desired satellite (within +/-1 degree). 8.1. AUTO TRIM The Auto Trim function will automatically calculate and set the required Azimuth and Elevation trim offset parameters required to properly calibrate the antennas display to the mechanical angle of the antenna itself, while peaked ON satellite.

  • Page 46: El Trim

    4009-33 Installation Manual Setup – Targeting 8.3. EL TRIM Elevation trim offset parameter is entered in tenths of degrees. Adjusts display to correct for antenna alignment errors or imbalances in the antenna system. Increase number to increase display. Refer to “Optimizing Targeting” in the Setup section of your antenna manual.

  • Page 47: Setup - Home Flag Offset

    Setup – Home Flag Offset 4009-33 Installation Manual Setup – Home Flag Offset Home Flag Offset is used to calibrate the relative azimuth value of the antenna to the bow line of the ship. This assures that the encoder input increments/decrements from this initialization value so that the encoder does not have to be precision aligned.

  • Page 48: You Observe "Home" Pointing Is Left Of The Bow-Line

    4009-33 Installation Manual Setup – Home Flag Offset If AZ TRIM was a plus value: HFO = (TRIM / 360) x 255 Example: AZ TRIM was 0200 (plus 20 degrees). HFO = (20/360) x 255 = (0.0556) x 255 = 14.16 round off to 14. Set, and Save, HFO to 014 using the “To Enter the HFO value”...

  • Page 49: To Enter The Hfo Value In The Dac_2202

    Setup – Home Flag Offset 4009-33 Installation Manual “home” was to the right of bow) this difference of 09.0 to the bow line position 000.0. Therefore “home” should be 90.0 Relative. I now calculate the HFO = = ((90.0) / 360)) x 255 = 0.25 x 255 = 63.75 which I round off to 64.

  • Page 50: Mechanical Calibration Of Relative Antenna Position (Home Flag Offset)

    4009-33 Installation Manual Setup – Home Flag Offset 9.2. Mechanical Calibration of Relative Antenna Position (Home Flag Offset) During initialization, azimuth drives the antenna CW until the Home Flag Switch senses the trailing edge of the metal tab (as shown in the left picture above). The sensor will appear to go past the metal tab, then come back to the trailing edge of the metal tab and stay there.

  • Page 51: Setup - Searching

    Setup – Searching 4009-33 Installation Manual Setup – Searching 10.1. Searching Operation The ACU will initiate an automated search pattern after AGC falls below the current Threshold setting (indicates that satellite signal has been lost). The SEARCH DELAY parameter sets the amount of delay, in seconds, that the ACU will wait after AGC has fallen below the threshold value before it starts a search.

  • Page 52: Inclined Orbit Search Pattern

    4009-33 Installation Manual Setup – Searching 10.1.2. Inclined Orbit Search Pattern Some older satellites, in order to save fuel to keep them exactly positioned over the Equator, are in an inclined geosynchronous orbit. The satellite remains geosynchronous but is no longer geostationary. From a fixed observation point on Earth, it would appear to trace out a figure-eight with lobes oriented north- southward once every twenty-four hours.

  • Page 53: 10.2. Changing The Search Parameters

    Setup – Searching 4009-33 Installation Manual You configure the ACU to use this pattern by using the following settings: SEARCH INC - set to the default value for the frequency band that your antenna model is currently being used for (typically 15 counts).

  • Page 54: Auto Thres

    4009-33 Installation Manual Setup – Searching 10.2.1. AUTO THRES Sets offset of AGC tracking threshold above the average noise floor. Units are in A/D counts, approximately 20 counts/dB. A setting of 0 disables auto threshold, therefore, the operator would have to manually enter a threshold value.

  • Page 55: Search Limit

    Setup – Searching 4009-33 Installation Manual Use the LEFT or RIGHT arrow key to move the cursor left or right to select other characters to modify. When you are finished modifying press ENTER to execute the new value OR press NEXT to abort and exit setup mode.
  • Page 56 4009-33 Installation Manual Setup – Searching This Page Intentionally Left Blank 10-6...

  • Page 57: Setup - Blockage & Rf Radiation Hazard Zones

    BLOCKED condition to test SW2 logic output. When used as simple “BLOCKED” logic output for a single Sea Tel antenna, this output could be used to light a remote LED and/or sound a buzzer to alert someone that the antenna is blocked, and therefore signal is lost.
  • Page 58 Setup – Blockage & RF Radiation Hazard Zones When used for “FCC TX Mute” logic output for a single Sea Tel TXRX antenna, this output is used to suppress RF transmissions whenever the antenna is mis-pointed 0.5 degrees or more, is blocked, searching, targeting or unwrapping.
  • Page 59 4009-33 Installation Manual EXAMPLE 2 - Three blockage Zones, Dual Antenna configuration: A ship has 2 Sea Tel antennas, “Antenna A” mounted on the port side and “Antenna B” mounted on the starboard side. Antenna A is designated as the master antenna and its zones would be set as in example 1 above.
  • Page 60 Setup – Blockage & RF Radiation Hazard Zones EXAMPLE 3 - One blockage Zone: A ship has a Sea Tel antenna mounted on the center line of the ship. A mast is forward and an engine exhaust stack is aft. In this example the Stack does NOT block the satellite, only the mast forward does.

  • Page 61: 11.2. Save New Parameters

    Setup – Blockage & RF Radiation Hazard Zones 4009-33 Installation Manual ZONE 3 begins (AZ LIMIT 5) at 155 degrees Relative and ends (AZ LIMIT 6) at 205 degrees Relative. Multiply these Relative positions by 10. Enter AZ LIMIT 5 value of 1550 and AZ LIMIT 6 value of 2050.
  • Page 62 4009-33 Installation Manual Setup – Blockage & RF Radiation Hazard Zones This Page Intentionally Left Blank 11-6...

  • Page 63: Setup - Modem Connections, Setup And Test

    Setup – Modem Connections, Setup and Test 4009-33 Installation Manual Setup – Modem Connections, Setup and Test In order to be compliant with FCC Order 04-286 and WRC-03 Resolution 902 the Satellite Modem MUST be connected to the Antenna control Unit/Terminal Mounting Strip to provide TX Mute control functionality. The FCC/WARC requirements have been adopted by ITU &...

  • Page 64: Connections (Acu To Satellite Modem)

    4009-33 Installation Manual Setup – Modem Connections, Setup and Test 12.4. Connections (ACU to Satellite Modem) 12.4.1. iDirect Modems Infinity 3100 - Use an RJ-45 straight serial cable connected from the Terminal Mounting Strip “Console Port” connector to the Console Port connector on the rear panel of the modem.

  • Page 65: 12.6. Blockage Simulation Test

    • When used as simple “BLOCKED” logic output for a single Sea Tel antenna, this output could be used to light a remote LED and/or sound a buzzer to alert someone that the antenna is blocked, and signal is lost.

  • Page 66: Nput In The Acu

    Radiation Hazard zone(s). • When used for “FCC TX Mute” logic output for a single Sea Tel TX/RX antenna, this output could be used to suppress RF transmissions whenever the antenna is mis-pointed 0.5 degrees or more, is blocked, searching, targeting or unwrapping.

  • Page 67: 12.8. Save New Parameters

    Setup – Modem Connections, Setup and Test 4009-33 Installation Manual to change the next digit. Continue until frequency value, recorded in step 3, is displayed and press the ENTER key to re-tune the tracking receiver. 12.8. SAVE NEW PARAMETERS Parameters that have been changed are only temporarily changed until they are SAVED. If changes are made and not stored, they will still be effective but will be lost when power is removed or the RESET key is pressed.
  • Page 68 4009-33 Installation Manual Setup – Modem Connections, Setup and Test This Page Intentionally Left Blank 12-6...

  • Page 69: Setup - Optimizing Polarity & Cross-Pol Isolation

    Setup – Optimizing Polarity & Cross-Pol Isolation 4009-33 Installation Manual Setup – Optimizing Polarity & Cross-Pol Isolation The only way to optimize the polarization of the antenna properly is to peak the polarity angle while the system is in auto- polarization mode.

  • Page 70: 13.4. Optimizing Auto-Polarization Cross-Pol Isolation

    4009-33 Installation Manual Setup – Optimizing Polarity & Cross-Pol Isolation Make a series of small changes in the opposite direction until you see the signal peak and then fall the same amount as noted in step 6. Note this SAT SKEW value.

  • Page 71: Setup - Other Parameters

    Setup – Other Parameters 4009-33 Installation Manual Setup – Other Parameters 14.1. SETUP Parameter display and entry menus. Press and hold BOTH the LEFT and the RIGHT arrow keys for 6 seconds to access to the system setup parameters (at the EL TRIM selection). Press BOTH the LEFT and the RIGHT arrow keys momentarily to access to the SAVE NEW PARAMETERS parameter.

  • Page 72: 14.7. Satellite Reference Mode

    4009-33 Installation Manual Setup – Other Parameters 14.7. Satellite Reference Mode The ships gyro compass input to the ACU may be accurate and stable in static conditions and yet may NOT be accurate or stable enough in some underway dynamic conditions. If there is no gyro compass or if the input is corrupt, not stable or not consistently accurate the tracking errors will become large enough to cause the antenna to be mis- pointed off satellite.

  • Page 73: Diagnostic M&C Software Installation & Use

    4009-33 Installation Manual Diagnostic M&C Software Installation & Use In an ongoing effort to aid our Dealer Technicians in troubleshooting and ease of Software Uploading, Sea Tel makes available two proprietary M&C diagnostic software’s (ProgTerm and DacRemP) as well as one 3 party software known as SHD Network Utility.

  • Page 74: Progterm Electrical Hookup: Tcp/Ip Based

    4009-33 Installation Manual Diagnostic M&C Software Installation & Use The WinRaR dialog box will display the installation progress. If you have a previous version of ProgTerm installed, you may be prompted to “Confirm File Replacement”. Click on Yes to All to continue.

  • Page 75: Progterm Electrical Hookup: Serial Based

    Diagnostic M&C Software Installation & Use 4009-33 Installation Manual Figure 8 DAC-2202 ACU Figure 9 DAC 2302 ACU 15.4. ProgTerm Electrical Hookup: Serial Based ProgTerm Diagnostic Software may be run in one of two modes, Serial based or TCP/IP Based. Serial electrical hookup is as follows: 15.4.1.

  • Page 76: Pc (Progterm) To Acu Communication Configuration

    4009-33 Installation Manual Diagnostic M&C Software Installation & Use 15.5. PC (ProgTerm) to ACU Communication Configuration 15.5.1. TCP/IP Based If not already, apply power to the Click on the “ProgTerm” icon to open the ProgTerm program. Under the Comm Port Menu, select Properties.

  • Page 77: Parameter Dump Using Progterm

    Diagnostic M&C Software Installation & Use 4009-33 Installation Manual Under the Comm Port Menu, select Properties. In the CommPort Properties Dialog box, select the Serial radio button. Using the drop down menu, select the Com port number. Using the drop down menu, select the Baud rate of the ACU you are connected to.
  • Page 78 4009-33 Installation Manual Diagnostic M&C Software Installation & Use Browse to a location, of your choice, on the PC or memory stick, type in the desired filename and click Open. ProgTerm will log all of the ACU, COMM IF, and PCU parameters to a text file while simultaneously displaying on Screen.
  • Page 79 Diagnostic M&C Software Installation & Use 4009-33 Installation Manual Under the Tools Menu, select “ACU TOOLS” Under the ACU TOOLS Menu, Select “ACU Param Dump” Browse to a location, of your choice, on the PC or memory stick, type in the desired filename and click Open.
  • Page 80 4009-33 Installation Manual Diagnostic M&C Software Installation & Use ProgTerm will log all of the ACU parameters to a text file while simultaneously displaying on Screen. PARAMETER DUMP: PCU Module Only Applicable to: All Model PCU’s connected via a DAC2x02 Antenna Control Units.
  • Page 81 Diagnostic M&C Software Installation & Use 4009-33 Installation Manual Browse to a location, of your choice, on the PC or memory stick, type in the desired filename and click Open. ProgTerm will log all of the PCU parameters to a text file while simultaneously displaying on Screen.

  • Page 82: Parameter Upload Using Progterm

    4009-33 Installation Manual Diagnostic M&C Software Installation & Use Browse to a location, of your choice, on the PC or memory stick, type in the desired filename and click Open. ProgTerm will log all of the PCU parameters to a text file while simultaneously displaying on Screen.

  • Page 83: Tcp/Ip Port Security

    Diagnostic M&C Software Installation & Use 4009-33 Installation Manual ProgTerm will then upload the file to the ACU, PCU, and CommIF module. Under the Tools Menu Select “ACU Tools>ACU Param Save” to commit ACU Setup and ACU Tracking Parameters to NVRAM.
  • Page 84 4009-33 Installation Manual Diagnostic M&C Software Installation & Use Type in “[Q ” and press ENTER. You will then be presented with a list of the ports and the current state of security (On or Off). Type a “1” to enable security on the TCP0 port Type a “2”...

  • Page 85: Updating Your System Software

    Below Decks and Above Decks Equipment. NOTE: Choosing the incorrect Translation Mode or Software Filename may render your system inoperable, contact the Sea Tel Service Department if your intended Target Module is not listed below or if you need additional assistance.

  • Page 86: Acu Main Pcb Software Update Instructions

    4009-33 Installation Manual Diagnostic M&C Software Installation & Use ACU Main PCB ProgTerm / DAC2K to ACU DAC-2302_7.xx.S19 Tracking ProgTerm / DAC2K to DVB DVB Receiver DVB5.xx.S19 Receiver PCB L-Band SCPC Receiver SCPC5.xx.S19 COMMIF PCB SHDownload / COMMIF_1.xx.bin C:\...\SHDownload\PDL- Generic.bin...
  • Page 87 If the ACU does not respond to a status request (Paper Clip button) the module may have been erased by a previous action. It can still be programmed but you need to contact the Sea Tel service department for instructions.

  • Page 88: Acu Dvb Pcb Software Update Instructions

    4009-33 Installation Manual Diagnostic M&C Software Installation & Use ProgTerm will go through the process of verifying communications with the ACU, Starting the Upload process, erasing the module, then finally uploading the .s19 file itself. For each line of hex data that is programmed during the ACU software upload procedure ProgTerm will display one of the following characters: “*”...
  • Page 89 If the DVB does not respond to the Software Query (Eyeball Button) the module may have been erased by a previous action. It can still be programmed but you need to contact the Sea Tel service department for instructions.

  • Page 90: Pcu Software Upload Instructions

    4009-33 Installation Manual Diagnostic M&C Software Installation & Use Browse to the appropriate file location and either double click on the desired file or single click the desired file and click Open ProgTerm will upload the S19 file to the DVB Receiver and will display the final hex line of code as an indication that the upload is completed.
  • Page 91 Diagnostic M&C Software Installation & Use 4009-33 Installation Manual Programming Operation: PCU Software Upload Power on ACU and Antenna. From the CommPort menu, select the correct ProgTerm programming mode and destination. I.E. for a DAC2200 / 2202 /2302 to PCU, click the ‘DAC 2K to PCU’...
  • Page 92 4009-33 Installation Manual Diagnostic M&C Software Installation & Use Browse to the appropriate file location and either double click on the desired file or single click the desired file and click Open. Confirm that ProgTerm is in the correct translation mode (DAC 2K Translation ACU) and then click on Yes to continue.

  • Page 93: Dacremp M&C Software

    DacRemP Software Installation. Obtain a copy of the DacRemP Installation program. Installation files may be found either on the Sea Tel Dealer support site, on the Diagnostic Support disk provided with the Antenna or from the Sea Tel Service Department.

  • Page 94: Pc/Laptop Direct To Acu

    4009-33 Installation Manual Diagnostic M&C Software Installation & Use Although not recommended, click on the “Browse” button to bring up a dialog box to browse through your computer folders to select a different Destination folder in which you wish to have the program installed.

  • Page 95: Pc/Laptop Lan To Acu

    Diagnostic M&C Software Installation & Use 4009-33 Installation Manual Figure 14 DAC-2202 ACU Figure 15 DAC 2302 ACU 15.15.2. PC/Laptop LAN to ACU Connect a CAT5 patch cable from your computers Ethernet port to an available LAN port of a Switch/Hub.

  • Page 96: Pc (Dacremp) To Acu Communication Configuration

    4009-33 Installation Manual Diagnostic M&C Software Installation & Use Figure 20 DAC-2202 ACU Figure 21 DAC 2302 ACU 15.17. PC (DacRemP) to ACU Communication Configuration 15.17.1. TCP/IP Based If not already, apply power to the ACU Click on the “DacRemP” icon to open the DacRemP program.

  • Page 97: Serial Based

    Diagnostic M&C Software Installation & Use 4009-33 Installation Manual Note: If you experience a communications fault, as evidenced by a RED communications LED, ensure your computers network settings are of the network subnet as that of your ACU. If all settings and cable connections have been verified and you still are not able to establish a connection, Authentication may have been turned on and will not allow a TCP/IP based DacRemP remote connection.

  • Page 98: Parameter Dump Using Dacremp

    4009-33 Installation Manual Diagnostic M&C Software Installation & Use With the Port Number set to 3000, click on Find All local DAC’s. All of the discovered ACU’s will display their respective IP addresses the display window. With the Port Number set to 3000 and the IP address set to a known ACU IP address click on Find Specific DAC.

  • Page 99: Parameter Upload Using Dacremp

    Diagnostic M&C Software Installation & Use 4009-33 Installation Manual DacRemP will log all of the ACU, COMM IF, and PCU parameters to a text file. The text file displays the individual parameter command and value in the two left columns followed by the decoded parameter description and value in the two right columns.

  • Page 100: Shd Commif Upload Utility Software

    4009-33 Installation Manual Diagnostic M&C Software Installation & Use DacRemP will submit the log file that contains all of the ACU, COMM IF, and PCU parameters to your system. Verify normal operation, then save all parameters to memory. 15.21. SHD CommIF Upload Utility Software SHD Upload Utility is a 3 party Network Utility program used to perform updates to the COMMIF Module.

  • Page 101: Pc/Laptop Direct To Acu

    Diagnostic M&C Software Installation & Use 4009-33 Installation Manual Once the desired Destination folder has been selected click on Install to begin the installation process. The WinRaR dialog box will display the installation progress. If you have a previous version of UPD Download installed, you may be prompted to “Confirm File...

  • Page 102: Pc/Laptop Lan To Acu

    4009-33 Installation Manual Diagnostic M&C Software Installation & Use Figure 22 DAC-2202 ACU Figure 23 DAC 2302 ACU 15.23.2. PC/Laptop LAN to ACU Connect a CAT5 patch cable from your computers Ethernet port to an available LAN port of a Switch/Hub.
  • Page 103 Diagnostic M&C Software Installation & Use 4009-33 Installation Manual Click on “Ping/Config” then “UDP Port” and enter 3000 Press “Reset” key on front panel of ACU. Click on “Ping/Config” then “Ping Specific IP” and enter the address of the DAC2202 then click OK. (One time only) Verify “Search/Ping Response from: 192.168.30.195...

  • Page 104: Remote Panel Lockout

    4009-33 Installation Manual Diagnostic M&C Software Installation & Use Click on “Download” in the upper right hand corner to start the download process. Verify dialog box displays “Download Complete:)” Verify the Network Download Utility sends a Reboot command to the ACU and that the ACU echo’s back “Board at 192.168.30.195 is rebooting”.

  • Page 105: Panel Lock Out Procedure Using Dacremp

    Diagnostic M&C Software Installation & Use 4009-33 Installation Manual 15.25.2. Panel Lock Out Procedure Using DacRemP Open up DacRemP and establish a communication session to the ACU. In the Remote Command Entry window, type in the Remote Panel Lockout command “[L” and then hit enter.

  • Page 106: To Restore Operation Locally (From The Front Panel)

    4009-33 Installation Manual Diagnostic M&C Software Installation & Use The system is now back in standard operation mode. 15.25.5. To restore operation locally (from the front panel) On the ACU front panel, press the RESET key. The system is now back in standard operation mode.

  • Page 107: Setup - Commif And Html

    The Monitor and Control (M&C J3) port allows external control from a PC using a communications program such as Sea Tel’s ProgTerm or DacRemP via a straight 9 wire serial cable. This Port is used in conjunction with a diagnostic software connection to configure all communications settings, and/or for an Authorized Sea Tel Dealer to perform software uploads to the PCU, ACU Main PCB, and DVB Receiver.
  • Page 108 4009-33 Installation Manual Setup – CommIF and HTML Pages Mouse Click on the Paper Clip icon and verify response to ACU status query similar to what’s shown. Mouse click on the Eyeball icon and verify response to ACU software version query.

  • Page 109: 16.2. Internal Html Page

    Setup – CommIF and HTML Pages 4009-33 Installation Manual To change Communication Settings Type “[Control Codennn<cr>”. That’s left bracket, control code alpha/numeric digit, parameter, <carriage return> (No Spaces). Example: Change ACU IP address to 192.168.30.195 type: “[I192.168.30.195↵” Example: Change J2 NMEA Port B Baud Rate to 9600 type: “[B9600↵”...

  • Page 110: System Information

    4009-33 Installation Manual Setup – CommIF and HTML Pages 16.3. System Information The System Information page, also known as the HOME page, displays current antenna software and model configurations. Number Description Click to select to the Port Settings Page. This page displays the TCP connection and baud rate settings for the Comm If Module.

  • Page 111: Communication Port Settings

    Setup – CommIF and HTML Pages 4009-33 Installation Manual 16.4. Communication Port Settings Number Description The IP Address field displays the Static Internet Protocol address value currently stored in the Comm IF module (Flash). To change the IP address to match an existing LAN info structure, type in the desired value and click on the SUBMIT button.
  • Page 112 4009-33 Installation Manual Setup – CommIF and HTML Pages The M&C Baudrate field displays the J3 M&C Port Baud rate value currently stored in the Comm IF Module. To change the Baud rate, type in the desired value and click on the SUBMIT button or click on the SAVE button to store value to Flash.

  • Page 113: Dac Parameters Age 1

    Setup – CommIF and HTML Pages 4009-33 Installation Manual 16.5. DAC Parameters Page 1 Number Description To change a parameter value mouse click inside the entry field and type in the desired value or select from the drop down list and click on the SUBMIT button. If the parameter value change(s) causes desirable operation click on the SAVE button to store into Flash.
  • Page 114 4009-33 Installation Manual Setup – CommIF and HTML Pages The Gyro Type field displays the numeric value currently set in RAM. Select the desired Gyro Interface from the drop down menu selection list and the correlating parameter value for Gyro...

  • Page 115: Status Page

    Setup – CommIF and HTML Pages 4009-33 Installation Manual The Az Limit 4 field displays the numeric value currently stored in RAM. The Az Limit 5 field displays the numeric value currently stored in RAM. The Az Limit 6 field displays the numeric value currently stored in RAM.

  • Page 116: Favorite Satellites Page

    4009-33 Installation Manual Setup – CommIF and HTML Pages The Azimuth field displays the Antenna’s True North Azimuth pointing angle. The Elevation field displays the Antenna’s Elevation pointing angle referenced to the horizon. The Relative AZ field displays the Antenna’s Azimuth pointing angle referenced to the vessels bow marker.
  • Page 117 Setup – CommIF and HTML Pages 4009-33 Installation Manual The FEC fields present the Forward Error Correction Rate for each respective Favorite Satellite Column. The Tone fields present the 22Khz Tone State for each respective Favorite Satellite Column. The Volt fields present the BDE voltage state for each respective Favorite Satellite Column.
  • Page 118 4009-33 Installation Manual Setup – CommIF and HTML Pages This Page Intentionally Left Blank 16-12...

  • Page 119: Dac-2202 Technical Specifications

    DAC-2202 Technical Specifications 4009-33 Installation Manual DAC-2202 Technical Specifications The technical specifications for the DAC-2202 ACU and some of the specifications for general Below Decks are: 17.1. DAC-2202 Antenna Control Unit The technical specifications for the DAC-2202 ACU are: 17.1.1.

  • Page 120: J4B "Antenna" Pedestal M&C Interface

    4009-33 Installation Manual DAC-2202 Technical Specifications 17.1.5. J4B “Antenna” Pedestal M&C Interface Communications Parameters: 9600 Baud, 8 bits, No parity, 1Stop Bit Interface Protocol: Full Duplex FSK Modulated at 70 KHz (TX) & 120 KHz (RX) Antenna Power: 30 Volts DC...

  • Page 121: Dvb Compliant Tracking Receiver

    DAC-2202 Technical Specifications 4009-33 Installation Manual 17.1.10. DVB Compliant Tracking Receiver Internal Satellite Identification Receiver Tuning range 950 to 2150 MHz in 1 MHz increments in DVB Mode. Input RF Level -85 to -25 dBm typical Output RF Level Input level +/- 1 dB typical...

  • Page 122: Sbs Interface

    4009-33 Installation Manual DAC-2202 Technical Specifications 17.2.2. SBS Interface Connectors 4 screw terminal connections Input Voltage Level 20-90 VDC Interface Opto-Isolated, Polarity Auto switching Ratio 6 steps per degree Impedance: 10K ohm 17.2.3. Control Interface 17.2.3.1. External AGC External AGC or Satellite Modem Lock Input.

  • Page 123: Environmental Conditions

    DAC-2202 Technical Specifications 4009-33 Installation Manual 17.3. Environmental Conditions The following requirements apply to equipment installed in weather protected locations. Temperature 0 to 40 degrees C Humidity Up to 100% @ 40 degrees C, Non-condensing 17.4. DAC-2202 AC Power Consumption...
  • Page 124 4009-33 Installation Manual DAC-2202 Technical Specifications This Page Intentionally Left Blank 17-6...

  • Page 125: Antenna Reflector/Feed 4009

    4009-33 Technical Specifications 4009-33 Installation Manual 4009-33 Technical Specifications The specifications of your antenna system are below. For Naval Engineering level information on this subject, please refer to Antenna Installation Guideline – Site Arrangement, document number 130040_A available on the Sea Tel Dealer Support Site.

  • Page 126: Tx Radio Package ( -33 Systems)

    4009-33 Installation Manual 4009-33 Technical Specifications Noise Figure 0.8 dB Current (typ) 270 mA 18.3. TX Radio Package ( -33 systems) SSPB (Block Up-Converter) Codan, 8 Watt BUC Co-Pol Diplexer DPX75K-002 Common Port (to feed) WR-75 Flange, 10.70-14.5 GHz Transmit Output (from SSPB) WR-75 Flange, 13.75-14.5 GHz...

  • Page 127: Mh Z Base & Pedestal Unlimited Azimuth Modems (3 Channel )

    4009-33 Technical Specifications 4009-33 Installation Manual 18.6. 400 MHz Base & Pedestal Unlimited Azimuth Modems (3 Channel) Combined Signals (-1,-2) Pass-Thru 950-3200 MHz RX IF, Injected 22Khz Tone DC LNB Voltage Select 400 MHz Pedestal M&C Connectors: RX IF L-Band...

  • Page 128: Motor Driver Enclosure (Mk2 Mde)

    +/- 20 degrees at 8 second period Pitch 10 degrees FIXED AZ Relative 0, 45, & 90 degrees with respect to roll input Mounting height: Sea Tel recommends that you not exceed tangential accelerations of 0.5 G (See chart below). 18-4...

  • Page 129: Radome Assembly , 50

    4009-33 Technical Specifications 4009-33 Installation Manual For Naval Engineering level information on this subject, please refer to Antenna Installation Guideline – Site Arrangement, document number 130040_A available on the Sea Tel Dealer Support Site. 18.10. Radome Assembly, 50” Type Frequency Tuned...

  • Page 130: Radome Assembly , 60

    Ingress Protection Rating All Sea Tel radomes have an IP rating of 56 Cable Passage - The radome base is designed with a bottom center cable passage and Roxtec® Multidiameter® blocks for cable strain relief. Bottom center cable passage is recommended, however, a strain relief kit is provided with the system if off-center cable entry is required.

  • Page 131: Chemically Active Substances

    4009-33 Technical Specifications 4009-33 Installation Manual 18.13.2. Chemically Active Substances Environmental Condition Test Level Sea Salt 5 percent solution 18.13.3. Mechanical Conditions Environmental Condition Test Level Systematic Vibration Amplitude 5.0 millimeters Acceleration 2.0 G (20 m/s2) Frequency Range 1Hz-150 Hz...

  • Page 132: Antenna Control Cable (Provided From Acu To The Base Mux)

    Antenna L-Band IF Coax Cables (Customer Furnished) Due to the loss across the length of the RF coaxes at L-Band, Sea Tel recommends the following 50 ohm coax cable types (and their equivalent conductor size) for our standard pedestal installations. Type N male...

  • Page 133: Dac-2202 A Ntenna Control Unit Drawings

    Drawing Title 130543-101_C System, 4009-33 in 50” Radome 19-10 130602-101_C System, 4009-33 in 60” Radome 19-12 13131902-601_A System, 4009-33 MK2 in 50” Radome 19-14 131904-601_A System, 4009-33MK2 in 60” Radome 19-16 130357-2_C System Block Diagram, 4009-33 19-18 131867-2_A System Block Diagram, 4009-33 MK2...
  • Page 134 4009-33 Installation Manual DRAWINGS This Page Intentionally Left Blank 19-2...
  • Page 135 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 124265 E1 ENCLOSURE, 1U RACKMOUNT, DAC-2200 SER 1 EA 122300 LID, DAC-2200 SERIES ENCLOSURE 1 EA 120385-2 BRACKET, LID, ACU ASS'Y 1 EA 122445 FRONT PANEL ASS'Y, DAC-2202 1 EA 122307-1 DVB RECEIVER ASS'Y, STD ACU...
  • Page 136 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 124871 6.07 SOFTWARE, DAC-2202 ACU, GP32, STD 1 EA 108929-2 C1 POWER CORD, 110V AC (NOT SHOWN) 1 EA 109752-3 POWER CORD, 220V AC (NOT SHOWN) 1 EA 110959-1 C3 DECAL, SERIAL NUMBER/PATENT, SMALL...
  • Page 137 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 124265 E1 ENCLOSURE, 1U RACKMOUNT, DAC-2200 SER 1 EA 122300 LID, DAC-2200 SERIES ENCLOSURE 1 EA 120385-2 BRACKET, LID, ACU ASS'Y 1 EA 122445 FRONT PANEL ASS'Y, DAC-2202 1 EA 127166-1 D SCPC RECEIVER ASS'Y, ACU / PCU, V5...
  • Page 138 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 124871 6.07 SOFTWARE, DAC-2202 ACU, GP32, STD 1 EA 108929-2 C1 POWER CORD, 110V AC (NOT SHOWN) 1 EA 109752-3 POWER CORD, 220V AC (NOT SHOWN) 1 EA 110959-1 C3 DECAL, SERIAL NUMBER/PATENT, SMALL...
  • Page 142 B1 DECAL KIT, SEATEL, 50/60 IN DOMES (NOT SHOWN) 1 EA 121711 BALANCE WEIGHT KIT (NOT SHOWN) 1 EA 130290-1 SHIP STOWAGE KIT, XX09 (NOT SHOWN) SYSTEM, 4009-33, LIN, 8-16W, 50 IN PROD FAMILY EFF. DATE DRAWING SHT 1 OF 4009 7/13/2010 NUMBER...
  • Page 143 X.X = .050 DRAWN DATE: 07/14/09 X.XX = .020 Tel. 925-798-7979 Fax. 925-798-7986 X.XXX = .005 APPROVED BY: TITLE: ANGLES: SYSTEM, 4009-33 INTERPRET TOLERANCING PER ASME Y14.5M - 1994 MATERIAL: APPROVED DATE: 50 INCH RADOME FINISH: SIZE SCALE: DRAWING NUMBER 130543...
  • Page 144 B1 DECAL KIT, SEATEL, 50/60 IN DOMES (NOT SHOWN) 1 EA 121711 BALANCE WEIGHT KIT (NOT SHOWN) 1 EA 130290-1 SHIP STOWAGE KIT, XX09 (NOT SHOWN) SYSTEM, 4009-33, LIN, 8-16W, 60 IN PROD FAMILY EFF. DATE DRAWING SHT 1 OF 4009 7/13/2010 NUMBER...
  • Page 145 X.X = .050 DRAWN DATE: 06/05/09 X.XX = .020 Tel. 925-798-7979 Fax. 925-798-7986 X.XXX = .005 APPROVED BY: TITLE: ANGLES: .5 SYSTEM, 4009-33, INTERPRET TOLERANCING PER ASME Y14.5M - 1994 MATERIAL: APPROVED DATE: 60 INCH RADOME FINISH: SIZE SCALE: DRAWING NUMBER...
  • Page 146 B1 DECAL KIT, SEATEL, 50/60 IN DOMES (NOT SHOWN) 1 EA 121711 BALANCE WEIGHT KIT (NOT SHOWN) 1 EA 130290-1 SHIP STOWAGE KIT, XX09 (NOT SHOWN) SYSTEM, 4009-33, MK2, LIN, 8W, QUAD LNB, 50 IN PROD FAMILY EFF. DATE DRAWING SHT 1 OF 4009 7/12/2010 NUMBER...
  • Page 147 X.X = .050 DRAWN DATE: 02/12/10 X.XX = .020 Tel. 925-798-7979 Fax. 925-798-7986 X.XXX = .005 APPROVED BY: TITLE: ANGLES: SYSTEM, 4009-33, MK2 INTERPRET TOLERANCING PER ASME Y14.5M - 1994 MATERIAL: APPROVED DATE: 50 INCH RADOME FINISH: SIZE SCALE: DRAWING NUMBER 131902...
  • Page 148 B1 DECAL KIT, SEATEL, 50/60 IN DOMES (NOT SHOWN) 1 EA 121711 BALANCE WEIGHT KIT (NOT SHOWN) 1 EA 130290-1 SHIP STOWAGE KIT, XX09 (NOT SHOWN) SYSTEM, 4009-33, MK2, LIN, 8W, QUAD LNB, 60 IN PROD FAMILY EFF. DATE DRAWING SHT 1 OF 4009 7/12/2010 NUMBER...
  • Page 149 X.X = .050 DRAWN DATE: 02/16/10 X.XX = .020 Tel. 925-798-7979 Fax. 925-798-7986 X.XXX = .005 APPROVED BY: TITLE: ANGLES: .5 SYSTEM, 4009-33, MK2 INTERPRET TOLERANCING PER ASME Y14.5M - 1994 MATERIAL: APPROVED DATE: 60 INCH RADOME FINISH: SIZE SCALE: DRAWING NUMBER...
  • Page 150 1 EA 128385-12BLK CABLE ASS'Y, RG-179, COAX, SMA (RA) T 2 EA 117164-60BLK A4 CABLE ASS'Y, RG-179 COAX, F TO F, 60 2 EA 115492-1 C1 ADAPTER, N(F)-SMA(F), W/FLANGE SYSTEM BLOCK DIAGRAM, 4009-33 PROD FAMILY EFF. DATE DRAWING SHT 1 OF 7/13/2010...
  • Page 151 ADAPTER, BNC(F)-F(M) 1 EA 116298-1 G INTERFACE HARNESS ASS'Y, SINGLE MODEM 1 EA 120643-25 CABLE ASS'Y, RS232, 9-WIRE, STRAIGHT, 1 EA 120643-6 CABLE ASS'Y, RS232, 9-WIRE, STRAIGHT, SYSTEM BLOCK DIAGRAM, 4009-33 PROD FAMILY EFF. DATE DRAWING SHT 2 OF 7/13/2010 NUMBER...
  • Page 152 B1 CABLE ASS'Y, CAT5 JUMPER, 10 FT. 1 EA 126877 B1 HARNESS ASS'Y, COMTECH MODEM COMTECH MODEM INTERFAC 1 EA 119478-5 D CABLE ASS'Y, RJ-45 SERIAL, 60 IN. IDIRECT MODEM SYSTEM BLOCK DIAGRAM, 4009-33 PROD FAMILY EFF. DATE DRAWING SHT 3 OF 7/13/2010 NUMBER 130357-2...
  • Page 154 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 131876-1 A1 GENERAL ASS'Y, 4009-33, MK2 1 EA 128043-2 FEED ASS'Y, 4009, KU-BAND 0 EA 127386-X (REF ONLY) LNB, SMW, KU BAND, DUAL/TR SEE FACTORY ORDER...
  • Page 155 1 EA 116298-1 G INTERFACE HARNESS ASS'Y, SINGLE MODEM 1 EA 120643-25 CABLE ASS'Y, RS232, 9-WIRE, STRAIGHT, 1 EA 120643-6 CABLE ASS'Y, RS232, 9-WIRE, STRAIGHT, SYSTEM BLOCK DIAGRAM, 4009-33, MK2 PROD FAMILY EFF. DATE DRAWING SHT 2 OF 7/9/2010 NUMBER...
  • Page 156 B1 CABLE ASS'Y, CAT5 JUMPER, 10 FT. 1 EA 119478-5 D CABLE ASS'Y, RJ-45 SERIAL, 60 IN. IDIRECT MODEM 1 EA 126877 B1 HARNESS ASS'Y, COMTECH MODEM COMTECH MODEM INTERFAC SYSTEM BLOCK DIAGRAM, 4009-33, MK2 PROD FAMILY EFF. DATE DRAWING SHT 3 OF 7/9/2010 NUMBER 131867-2...
  • Page 158 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 131829-1 RADOME ASS'Y, 50 IN, TUNED, WHITE 1 EA 130390-1 KIT, HARDWARE, GA TO RADOME, STD 2 EA 119801-012 CABLE TIE, NYLON, 4 IN, NATURAL 1 EA 111679-7 CABLE CLAMP, NYLON, .50 DIA, #8 MTG H 1 EA 111679-25...
  • Page 159 1. APPLY ADHESIVE PER SEA TEL SPEC. 121730. 2. TORQUE THREADED FASTENERS PER SEA TEL SPEC. 122305. HARDWARE SHOWN 3. ROUTE ALL HARNESS AND CABLES ASSEMBLIES PER SEA TEL SPEC. 121872. IS FOR TRANSIT ONLY. REMOVE AND REPLACE BOW MARKER LOCATION DIRECTLY ACROSS FROM ACCESS HATCH.
  • Page 160 POSITION GAWITH CABLE EXIT TOWARDS CABLE PASS-THRU PLATE ROUTE CABLES AS SHOWN (GA) BASE PLATE DETAIL J (4 PLACES) DETAIL J GENERAL ASSEMBLY (GA) ATTACHMENT GROUND STRAP NOT SHOWN CABLE PASS THRU ASS'Y DETAIL D APPLY SUFFICIENT AMOUNT OF ITEM 10 (AS SHOWN).
  • Page 161 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 131933-1 RADOME ASS'Y, 60 IN, TUNED, WHITE 1 EA 130390-1 KIT, HARDWARE, GA TO RADOME, STD 2 EA 119801-012 CABLE TIE, NYLON, 4 IN, NATURAL (NOT ALL SHOWN) 1 EA 111679-7 CABLE CLAMP, NYLON, .50 DIA, #8 MTG H...
  • Page 162 REVISION HISTORY REV ECO# DATE DESCRIPTION NOTE 5 WAS NOTE 6; REMOVED ITEM 50; ADDED ITEM 9; ITEM 4 WAS 118576; ITEM 8 WAS 125948-1; ITEM 10 WAS 110481-3; 6785 08/14/09 K.D.H. ITEM 14 WAS 123549; ADDED CABLE ROUTING DETAIL TO SHEET 2. ITEM 5 WAS QTY 10.
  • Page 163 POSITION GA WITH CABLE EXIT TOWARDS CABLE PASS THRU PLATE ROUTE CABLES AS SHOWN GENERAL ASS'Y (GA) GROUND STRAP BASEPLATE NOT SHOWN 4X M12 X 60 SET SCREW 4X 1/2" FENDER WASHER DETAIL J 4X M12 HEX NUT GENERAL ASS'Y P/O ITEM 4 (GA) ATTACHMENT DETAIL J...
  • Page 165 Purpose. To define the installation procedure for installing strain reliefs in “smooth base” radomes. Scope. This installation procedure applies to fiberglass radomes having Sea Tel’s standard four-hole mounting pattern, and M12 mounting hardware , in the 80-180 cm (34-66 in) nominal size range, typically referred to as “smooth”...
  • Page 166 Procedure, Radome Strain Relief Installation Making the holes PLANNING: Space has been allowed for up to 5 ea. strain reliefs, but, install only as many as needed. (Typically only 2-3 for TX/RX systems). Refer to Fig 2 then plan which hole positions to use. For 76-inch radomes lowest holes may be approx 1.5 inches from inside wall corner with floor (ref drawing 129416).
  • Page 167 Procedure, Radome Strain Relief Installation Measure, mark and drill pilot holes CAUTION: The hole locations cannot be determined accurately from outside of the radome. Using full scale drawing 132234, provided in the strain relief kit, measure mark and drill pilot holes from the inside out, and using only light pressure, use the small drill bit, (~1/8”...
  • Page 168 Procedure, Radome Strain Relief Installation Fig. 5 – Outside view. Rotate General Assembly (G.A.) Once cables have been installed, rotate General Assembly (G.A.), to ensure cables are routed properly and do not interfere with azimuth rotation. Fig. 6 – Inside view. Records.
  • Page 169 Procedure, Radome Strain Relief Installation Strain relief positioning for 80-180 cm (34-66 in) smooth based radomes, (May use Sea Tel drawing 132234 as template.) Document No Page 5 of 6 131226 Rev A Form # 117140-B...
  • Page 170 Procedure, Radome Strain Relief Installation Strain relief positioning for 193 cm (76-inch) radomes. (May use Sea Tel drawing 132234 as template.) Document No Page 6 of 6 131226 Rev A Form # 117140-B...
  • Page 171 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 2 EA 118169-4 CONNECTOR, MODULAR PLUG, RJ45 60 IN 119678 CABLE, FLAT MODULAR LINE CORD CABLE ASS'Y, RJ-45 SERIAL, 60 IN. PROD FAMILY EFF. DATE DRAWING SHT 1 OF COMMON 7/8/2010...
  • Page 173 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 37 IN 117950-5 CABLE, SHIELD CONTROL 9535 3 EA 121899-22 A2 PIN TERMINAL, CRIMP, 22 AWG, TRQS 3 EA 112267-13 SOCKET, SNAP N CRIMP, DB, 24-20 AWG 1 EA 110935-38 K1 CONNECTOR, D-SUB, DA-15S 1 EA 112570-12...
  • Page 175 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 112657 MACHINING, TERMINAL MOUNTING STRIP 1 EA 126865-2 E1 PCB ASS'Y, TERMINAL MOUNTING STRIP, 5 1 EA 112936-36 D1 CABLE ASS'Y, D-SUB, 25 PIN, 36 IN 1 EA 116669-36 B1 CABLE ASS'Y, D-SUB, 9-PIN, 36 IN.
  • Page 176 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 112657 MACHINING, TERMINAL MOUNTING STRIP 1 EA 126865-2 E1 PCB ASS'Y, TERMINAL MOUNTING STRIP, 5 1 EA 112936-36 D1 CABLE ASS'Y, D-SUB, 25 PIN, 36 IN 1 EA 116669-36 B1 CABLE ASS'Y, D-SUB, 9-PIN, 36 IN.
  • Page 179 SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 EA 116880 G PANEL MACHINING, RACK, BASE MUX 1 EA 129613-2 D MODEM ASS'Y, 400MHZ FSK, 3 CH, BDE, R 1 EA 116388 D BRACKET, CONNECTOR 1 EA 115492-1 C1 ADAPTER, N(F)-SMA(F), W/FLANGE 8 EA 114588-107...

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