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Sony XR-CA360 Service Manual

Fm/am/cassette car stereo
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SERVICE MANUAL
Ver 1.2 2003.12
Cassette player section
Tape track
4-track 2-channel stereo
Wow and flutter
0.13 % (WRMS)
Frequency response
30 – 15,000 Hz
Signal-to-noise ratio
55 dB
Tuner section
FM
Tuning range
FM tuning interval:
(E model)
50 kHz/200 kHz
switchable
87.5 – 108.0 MHz
(at 50 kHz step)
87.5 – 107.9 MHz
(at 200 kHz step)
Tuning range
87.5 – 108.0 MHz
(Saudi Arabia model)
Aerial terminal
External aerial connector
Intermediate frequency
10.7 MHz/450 kHz
Usable sensitivity
9 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
67 dB (stereo),
69 dB (mono)
Harmonic distortion at 1 kHz
0.5 % (stereo),
0.3 % (mono)
Separation
35 dB at 1 kHz
Frequency response
30 – 15,000 Hz
Sony Corporation
9-874-258-03
2003L05-1
e Vehicle Company
C 2003.12
Published by Sony Engineering Corporation
XR-CA360/CA360X
Photo: XR-CA360
SPECIFICATIONS
AM (E model)
Tuning range
Aerial terminal
Intermediate frequency
Sensitivity
MW/SW (Saudi Arabia model)
Tuning range
Aerial terminal
Intermediate frequency
Sensitivity
Power amplifier section
Outputs
Speaker impedance
Maximum power output 45 W × 4 (at 4 ohms)
FM/MW/SW CASSETTE CAR STEREO
Saudi Arabia Model
Model Name Using Similar Mechanism
Tape Transport Mechanism Type
General
AM tuning interval:
9 kHz/10 kHz switchable
Outputs
531 – 1,602 kHz
(at 9 kHz step)
530 – 1,710 kHz
(at 10 kHz step)
External aerial connector
Inputs
10.7 MHz/450 kHz
30 µV
Tone controls
MW: 531 – 1,602 kHz
SW1: 2,940 – 7,735 kHz
SW2: 9,500 – 18,135 kHz
Power requirements
(except for 10,140 – 11,575
kHz)
Dimensions
External aerial connector
10.7 MHz/450 kHz
30 µV
Mounting dimensions
Mass
Supplied accessories
Speaker outputs
(sure seal connectors)
4 – 8 ohms
Design and specifications are subject to change
without notice.
FM/AM/CASSETTE CAR STEREO
CA
E Model
XR-CA360/CA360X
XR-CA360
NEW
MG-36SZ13-32
Audio output
Power aerial relay control
lead
Power amplifier control
lead
BUS control input terminal
BUS audio input terminal
Low:
±10 dB at 60 Hz (Xplod)
Mid:
±10 dB at 1 kHz (Xplod)
High:
±10 dB at 10 kHz (Xplod)
12 V DC car battery
(negative earth)
Approx. 178 × 50 × 178 mm
(w/h/d)
Approx. 182 × 53 × 161 mm
(w/h/d)
Approx. 1.2 kg
Parts for installation and
connections (1 set)
Front panel case (1)
E model
Saudi Arabia model

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  Summary of Contents for Sony XR-CA360

  • Page 1 Separation 35 dB at 1 kHz Frequency response 30 – 15,000 Hz E model FM/AM/CASSETTE CAR STEREO Saudi Arabia model FM/MW/SW CASSETTE CAR STEREO Sony Corporation 9-874-258-03 2003L05-1 e Vehicle Company C 2003.12 Published by Sony Engineering Corporation...
  • Page 2: Table Of Contents

    XR-CA360/CA360X Ver 1.2 TABLE OF CONTENTS SERVICING NOTES SERVICING NOTES SERVICE POSITION ............2 In checking the control board and main board, prepare two jigs (extension (MD) cord J-2502-060-1 and GENERAL connection cable for F/P to main J-2502-072-1). Location of Controls ............3 Setting the Clock .............
  • Page 3: General

    XR-CA360/CA360X SECTION 1 This section is extracted from instruction manual. GENERAL Setting the clock Location of controls The clock uses a 12-hour digital indication. Example: To set the clock to 10:08 Press (DSPL) for 2 seconds. The hour indication flashes.
  • Page 4 XR-CA360/CA360X BUS AUDIO IN BUS CONTROL IN AUDIO OUT REAR BUS AUDIO IN Source selector Selector de fuente XA-CA30 BUS CONTROL IN * not supplied no suministrado Notes on the control and power supply leads • The power aerial control lead (blue) supplies +12 V...
  • Page 5: Reset Button

    You may not be able to install this unit in some makes of Japanese RESET button cars. In such a case, consult your Sony dealer. When the installation and connections are completed, be sure to Removing the protection collar and the Note press the RESET button with a ballpoint pen, etc., after detaching the...
  • Page 6 XR-CA360/CA360X Orient the release key correctly. Face the hook inwards. Oriente la llave de El gancho debe liberación en la dirección encontrarse en la parte correcta. interior. Dashboard Salpicadero Fire wall Panel cortafuegos 1 8 2 5 3 m Claws Uñas...
  • Page 7: Disassembly

    XR-CA360/CA360X SECTION 2 DISASSEMBLY • This set can be disassembled in the order shown below. 2-1. DISASSEMBLY FLOW Note 1: The process described in can be performed in any order. Note 2: Without completing the process described in , the next process can not be performed.
  • Page 8: Mechanism Deck (Mg-36Sz13-32)

    XR-CA360/CA360X 2-3. MECHANISM DECK (MG-36SZ13-32) 2 two screws (PTT2.6 × 6) 2 two screws (PTT2.6 × 6) 1 connector 3 mechanism deck (CN350) (MG-36SZ13-32) 1 connector (CN300) 2-4. MAIN BOARD 4 main board 3 two screws (PTT2.6 × 6) 2 two ground point screws (PTT2.6 ×...
  • Page 9: Heat Sink

    XR-CA360/CA360X 2-5. HEAT SINK 1 two screws (PTT2.6 × 10) 2 heat sink 1 five screws (PTT2.6 × 10) 2-6. BRACKET (MD) 1 claw 1 claw 3 bracket (MD) 1 claw 2 four screws (B2.6 × 4)
  • Page 10: Dc Motor (Capstan/Reel) (M901)

    XR-CA360/CA360X 2-7. DC MOTOR (CAPSTAN/REEL) (M901) 2 main belt 3 sub belt (C) 1 two screws (P2 × 2.5) 4 DC motor (capstan/reel) (M901) Note : When installing motor, adjust the screw and screw hole of motor. 2-8. MAIN BELT, SUB BELT (C)
  • Page 11: Magnetic Head (Playback) (Hp901)

    XR-CA360/CA360X 2-9. MAGNETIC HEAD (PLAYBACK) (HP901) 2 screw (PTT2 × 4) 3 FF/REV lever section 1 screw (P2 × 3) 7 PSW (reel) B 9 screw (P2 × 4) 8 HP roller (A) 0 SPG support plate qa adjuster arm SPG (A)
  • Page 12: Mechanical Adjustments

    XR-CA360/CA360X SECTION 3 SECTION 4 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS 1. Clean the following parts with a denatured-alcohol-moistened TAPE DECK SECTION 0 dB= 0.775 V swab: playback head pinch roller 1. The adjustments should be performed in the order given in...
  • Page 13: Tuner Section

    XR-CA360/CA360X TAPE SPEED ADJUSTMENT Setting: test tape WS-48A frequency counter (3 kHz, 0 dB) 4 Ω – speaker out terminal Procedure: 1. Put the set into the FWD PB mode. 2. Adjust adjustment resistor for inside capstan motor so that the reading on the frequency counter becomes in 3,015 Hz.
  • Page 14: Diagrams

    XR-CA360/CA360X Ver 1.2 SECTION 5 DIAGRAMS 5-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS Note on Printed Wiring Board: Note on Schematic Diagram: • X : parts extracted from the component side. • All capacitors are in µF unless otherwise noted. pF: µµF •...
  • Page 15: Printed Wiring Board - Main Board

    PRINTED WIRING BOARD – MAIN Board – Note: When replacing the IC1, refer to servicing note (Page 2 “When replacing the IC1”). • Semiconductor Location Ref. No. Location D250 CN400 CN800 D253 AUDIO (BUS CONTROL IN) D300 AUDIO IN (FOR SONY BUS) D350 H-10 ANT100 F901 (FM/AM ANTENNA) D451 (FRONT VIEW) D452 FRONT LCH (+) CN700 WHT/BLK MAIN BOARD D500 FRONT LCH (–)
  • Page 16: Schematic Diagram - Main Board (1/2)

    XR-CA360/CA360X Ver 1.2 5-3. SCHEMATIC DIAGRAM – MAIN Board (1/2) – • Note: When replacing the IC1, refer to servicing note (Page 2 “When replacing the IC1”). See page 20 for Waveforms. (1/2) TU100 TUX-031//Q2 TUNER UNIT ANT100 (FM/AM ANTENNA)
  • Page 17: Schematic Diagram - Main Board (2/2)

    11ES2 MTZJ9.1C PDTC114EK PST3443UL Q451 Q725 PDTC144EK C451 R663 C734 C731 PDTC114EK 0.047F 100k 0.047 5.5V CN800 BUS CONTROL IN (FOR SONY BUS) R710 Q710 R713 2SA1428 1/2W BUS5 DATA BUS-ON R814 BUS4 DATA BUS-DATA 220k DATA Q710,711 BUS6 BUS-CLK...
  • Page 18: Printed Wiring Board - Control Board

    XR-CA360/CA360X 5-5. PRINTED WIRING BOARD – CONTROL Board – D921, S969, 976 CONTROL BOARD (COMPONENT SIDE) > D910 – 912, 914, 916, S974 D918 – 922, 924, 930, 932, S969 D934 – 937, 941 – 944 S958 S976 SEEK S980...
  • Page 19: Schematic Diagram - Control Board

    XR-CA360/CA360X 5-6. SCHEMATIC DIAGRAM – CONTROL Board – • See page 20 for Waveform. LCD1 LIQUID CRYSTAL DISPLAY ∗ ∗ ∗ ∗ ∗ R965 R935 R916,921,932 R911,913 R962 (CA360) (CA360) (CA360) (CA360) (CA360) (CA360X) (CA360X) (CA360X) (CA360X) (CA360X) R960 R965...
  • Page 20 XR-CA360/CA360X • Waveforms • IC Block Diagrams – MAIN Board – – CONTROL Board – – MAIN Board – IC800 MM1175XFF IC400 BD3803F-FE2 1 IC1 qs (OSC2) 3 IC900 ud (OSC) BUS ON RESET RESET RESET SWITCH 3.1 Vp-p 2.4 Vp-p...
  • Page 21: Ic Pin Function Description

    Not used SYS-RES System reset signal output to the SONY bus interface “L”: reset BUS-ON Bus interface control signal output to the SONY bus interface “L”: uni-link on KEYACK Key acknowledge signal detection input from the liquid crystal display driver DAVN...
  • Page 22 Serial data transfer clock signal output to the tuner unit Illumination color selection signal input “L”: red illumination “H”: green illumination COL-SEL (XR-CA360: fixed at “H” in this set, XR-CA360X: fixed at “L” in this set) 77 to 82 Not used...
  • Page 23: Exploded Views

    XR-CA360/CA360X SECTION 6 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they • Items marked “*” are not stocked since they may have some difference from the original are seldom required for routine service. Some one. delay should be anticipated when ordering •...
  • Page 24: Front Panel Section

    XR-CA360/CA360X Ver 1.1 6-2. FRONT PANEL SECTION not supplied (control board) not supplied not supplied not supplied LCD1 not supplied not supplied not supplied not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark...
  • Page 25: Main Board Section

    XR-CA360/CA360X Ver 1.2 6-3. MAIN BOARD SECTION main board not supplied TU100 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3274-648-A MAIN BOARD, COMPLETE (CA360X) * 102 3-041-578-01 BRACKET (IC) A-3274-708-A MAIN BOARD, COMPLETE (CA360: E)
  • Page 26: Mechanism Deck Section (Mg-36Sz13-32)

    XR-CA360/CA360X 6-4. MECHANISM DECK SECTION (MG-36SZ13-32) not supplied HP901 not supplied not supplied M901 not supplied S902 S903 not supplied not supplied S901 not supplied not supplied (slide SW board) not supplied not supplied not supplied Ref. No. Part No.
  • Page 27: Electrical Parts List

    XR-CA360/CA360X Ver 1.1 SECTION 7 ELECTRICAL PARTS LIST CONTROL NOTE: When indicating parts by reference • Due to standardization, replacements in the • Items marked “*” are not stocked since they number, please include the board. parts list may be different from the parts speci- are seldom required for routine service.
  • Page 28 XR-CA360/CA360X Ver 1.1 CONTROL MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R904 1-216-821-11 METAL CHIP 1/10W 7-685-794-09 SCREW +PTT 2.6X10 (S) R905 1-216-821-11 METAL CHIP 1/10W < JACK > R910 1-216-025-11 RES-CHIP 1/10W R911...
  • Page 29 XR-CA360/CA360X Ver 1.2 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C425 1-125-891-11 CERAMIC CHIP 0.47uF D650 8-719-110-49 DIODE RD18ESB2 C426 1-125-891-11 CERAMIC CHIP 0.47uF C427 1-125-891-11 CERAMIC CHIP 0.47uF D651 8-719-991-33 DIODE 1SS133T-77 C428...
  • Page 30 XR-CA360/CA360X MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q403 8-729-920-21 TRANSISTOR DTC314TK-T-146 1-249-441-11 CARBON 100K 1/4W Q450 8-729-043-32 TRANSISTOR PDTA114EK-115 1-249-441-11 CARBON 100K 1/4W 1-216-864-11 SHORT CHIP Q451 8-729-043-29 TRANSISTOR PDTC144EK-115 1-216-864-11 SHORT CHIP...
  • Page 31 XR-CA360/CA360X Ver 1.1 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R409 1-216-841-11 METAL CHIP 1/10W R804 1-216-797-11 METAL CHIP 1/10W R410 1-216-833-11 METAL CHIP 1/10W R811 1-249-417-11 CARBON 1/4W R814 1-216-849-11 METAL CHIP 220K...
  • Page 32 XR-CA360/CA360X Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark PARTS FOR INSTALLATION AND CONNECTIONS ************************************** X-3382-647-1 FRAME ASSY, FITTING 3-246-758-01 COLLAR 1-776-207-31 CORD (WITH CONNECTOR) (POWER) 3-246-471-01 KEY (FRAME) X-3382-759-1 SCREW ASSY (4), FITTING FITTING FRAME ASSY COLLAR ×...
  • Page 33 XR-CA360/CA360X E Model XR-CA360/CA360X Saudi Arabia Model SERVICE MANUAL XR-CA360 Ver 1.2 2003.12 SUPPLEMENT-1 File this supplement with the service manual. Subject: Change of MAIN board. (ECN-CSA07576) In this set, MAIN board have been changed in the midway of production.
  • Page 34 XR-CA360/CA360X 1 DIAGRAMS 1-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS Note on Printed Wiring Board: Note on Schematic Diagram: • X : parts extracted from the component side. • All capacitors are in µF unless otherwise noted. pF: µµF •...
  • Page 35 PRINTED WIRING BOARD – MAIN Board – Note: When replacing the IC1, refer to servicing note (Page 2 “When replacing the IC1”). • Semiconductor Location Ref. No. Location D250 CN400 CN800 D253 AUDIO (BUS CONTROL IN) AUDIO IN D300 (FOR SONY BUS) ANT100 D350 H-10 (FM/AM ANTENNA) F901 D451 (FRONT VIEW) FRONT LCH (+) D452 CN700 MAIN BOARD WHT/BLK FRONT LCH (–)
  • Page 36 XR-CA360/CA360X 1-3. SCHEMATIC DIAGRAM – MAIN Board (1/2) – Note: When replacing the IC1, refer to servicing note (Page 2 “When replacing the IC1”). (1/2) TU100 TUX-030 TUNER UNIT ANT100 (FM/AM ANTENNA) R101 C106 C104 C105 R102 C100 0.047 R105...
  • Page 37 11ES2 MTZJ9.1C PDTC114EK PST3443UL Q451 Q725 PDTC144EK C451 R663 C734 C731 PDTC114EK 0.047F 100k 0.047 5.5V CN800 BUS CONTROL IN (FOR SONY BUS) R710 Q710 R713 2SA1428 1/2W BUS5 DATA BUS-ON R814 BUS4 DATA BUS-DATA 220k DATA Q710,711 BUS6 BUS-CLK...
  • Page 38 XR-CA360/CA360X MEMO...
  • Page 39 XR-CA360/CA360X MAIN 2 ELECTRICAL PARTS LIST NOTE: When indicating parts by reference • Due to standardization, replacements in the • Items marked “*” are not stocked since they number, please include the board. parts list may be different from the parts speci- are seldom required for routine service.
  • Page 40 XR-CA360/CA360X MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C701 1-165-128-11 CERAMIC CHIP 0.22uF IC500 8-759-827-12 IC TA8272H C710 1-107-826-11 CERAMIC CHIP 0.1uF IC800 8-759-096-16 IC MM1175XFF C730 1-126-157-11 ELECT 10uF C731 1-165-176-11 CERAMIC CHIP 0.047uF...
  • Page 41 XR-CA360/CA360X MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-845-11 METAL CHIP 100K 1/10W 1-216-845-11 METAL CHIP 100K 1/10W 1-216-829-11 METAL CHIP 4.7K 1/10W R101 1-216-837-11 METAL CHIP 1/10W 1-216-809-11 METAL CHIP 1/10W R102 1-249-387-11 CARBON...
  • Page 42 XR-CA360/CA360X MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R501 1-216-825-11 METAL CHIP 2.2K 1/10W < VIBRATOR > R502 1-216-833-11 METAL CHIP 1/10W 1-795-539-11 VIBRATOR, CRYSTAL (18.432MHz) R503 1-216-821-11 METAL CHIP 1/10W 1-567-098-41 VIBRATOR, CRYSTAL (32.768kHz)
  • Page 43 XR-CA360/CA360X MEMO...
  • Page 44 XR-CA360/CA360X REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2002.12...

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