Sony XR-CA360 Service Manual
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Sony XR-CA360 Service Manual

Sony XR-CA360 Service Manual

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3 7 63 1515 0
SERVICE MANUAL
Ver 1.1 2003.02
Cassette player section
TE
L 13942296513
Tape track
Wow and flutter
Frequency response
Signal-to-noise ratio
Tuner section
FM
Tuning range
(E model)
Tuning range
(Saudi Arabia model)
Aerial terminal
Intermediate frequency
Usable sensitivity
Selectivity
Signal-to-noise ratio
Harmonic distortion at 1 kHz
Separation
Frequency response
www
.
Sony Corporation
9-874-258-02
2003B0500-1
e Vehicle Company
C 2003.02
Published by Sony Engineering Corporation
http://www.xiaoyu163.com
XR-CA360/CA360X
AM (E model)
Tuning range
4-track 2-channel stereo
0.13 % (WRMS)
30 – 15,000 Hz
55 dB
Aerial terminal
Intermediate frequency
Sensitivity
FM tuning interval:
MW/SW (Saudi Arabia model)
50 kHz/200 kHz
Tuning range
switchable
87.5 – 108.0 MHz
(at 50 kHz step)
87.5 – 107.9 MHz
(at 200 kHz step)
Aerial terminal
87.5 – 108.0 MHz
Intermediate frequency
Sensitivity
External aerial connector
10.7 MHz/450 kHz
9 dBf
Power amplifier section
75 dB at 400 kHz
Outputs
67 dB (stereo),
69 dB (mono)
Speaker impedance
Maximum power output 45 W × 4 (at 4 ohms)
0.5 % (stereo),
0.3 % (mono)
35 dB at 1 kHz
30 – 15,000 Hz
x
ao
u163
y
i
http://www.xiaoyu163.com
2 9
8
Photo: XR-CA360
Model Name Using Similar Mechanism
Tape Transport Mechanism Type
SPECIFICATIONS
Q Q
AM tuning interval:
3
6 7
1 3
1 5
9 kHz/10 kHz switchable
531 – 1,602 kHz
(at 9 kHz step)
530 – 1,710 kHz
(at 10 kHz step)
External aerial connector
10.7 MHz/450 kHz
30 µV
MW: 531 – 1,602 kHz
SW1: 2,940 – 7,735 kHz
SW2: 9,500 – 18,135 kHz
(except for 10,140 – 11,575
kHz)
External aerial connector
10.7 MHz/450 kHz
30 µV
Speaker outputs
(sure seal connectors)
4 – 8 ohms
FM/AM/CASSETTE CAR STEREO
FM/MW/SW CASSETTE CAR STEREO
co
.
9 4
2 8
E Model
XR-CA360/CA360X
Saudi Arabia Model
NEW
MG-36SZ13-32
General
0 5
8
2 9
9 4
2 8
Outputs
Audio output
Power aerial relay control
lead
Power amplifier control
lead
Inputs
BUS control input terminal
BUS audio input terminal
Tone controls
Low:
±10 dB at 60 Hz (Xplod)
Mid:
±10 dB at 1 kHz (Xplod)
High:
±10 dB at 10 kHz (Xplod)
Power requirements
12 V DC car battery
(negative earth)
Approx. 178 × 50 × 178 mm
Dimensions
(w/h/d)
Approx. 182 × 53 × 161 mm
Mounting dimensions
(w/h/d)
Mass
Approx. 1.2 kg
Supplied accessories
Parts for installation and
connections (1 set)
Front panel case (1)
Design and specifications are subject to change
without notice.
Saudi Arabia model
m
9 9
CA
XR-CA360
9 9
E model

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Summary of Contents for Sony XR-CA360

  • Page 1 Separation 35 dB at 1 kHz Frequency response 30 – 15,000 Hz E model FM/AM/CASSETTE CAR STEREO Saudi Arabia model FM/MW/SW CASSETTE CAR STEREO u163 Sony Corporation 9-874-258-02 2003B0500-1 e Vehicle Company C 2003.02 Published by Sony Engineering Corporation http://www.xiaoyu163.com...

  • Page 2: Table Of Contents

    XR-CA360/CA360X Ver 1.1 3 7 63 1515 0 TABLE OF CONTENTS SERVICING NOTES SERVICING NOTES SERVICE POSITION ..........2 In checking the control board and main board, prepare two jigs (extension (MD) cord J-2502-060-1 and GENERAL connection cable for F/P to main J-2502-072-1).

  • Page 3: General

    XR-CA360/CA360X SECTION 1 This section is extracted from instruction manual. 3 7 63 1515 0 GENERAL Setting the clock Location of controls The clock uses a 12-hour digital indication. Example: To set the clock to 10:08 Press (DSPL) for 2 seconds.
  • Page 4 XR-CA360/CA360X 3 7 63 1515 0 BUS AUDIO IN BUS CONTROL IN AUDIO OUT REAR BUS AUDIO IN Source selector Selector de fuente XA-CA30 BUS CONTROL IN * not supplied no suministrado L 13942296513 Notes on the control and power supply leads •...
  • Page 5 Adjust the mounting angle to less than 20°. You may not be able to install this unit in some makes of Japanese RESET button cars. In such a case, consult your Sony dealer. When the installation and connections are completed, be sure to Note Removing the protection collar and the press the RESET button with a ballpoint pen, etc., after detaching the...
  • Page 6 XR-CA360/CA360X 3 7 63 1515 0 Orient the release key correctly. Face the hook inwards. Oriente la llave de El gancho debe liberación en la dirección encontrarse en la parte correcta. interior. Dashboard Salpicadero Fire wall Panel cortafuegos 1 8 2...

  • Page 7: Disassembly

    XR-CA360/CA360X SECTION 2 DISASSEMBLY 3 7 63 1515 0 • This set can be disassembled in the order shown below. 2-1. DISASSEMBLY FLOW Note 1: The process described in can be performed in any order. Note 2: Without completing the process described in , the next process can not be performed.

  • Page 8: Mechanism Deck (Mg-36Sz13-32)

    XR-CA360/CA360X 3 7 63 1515 0 2-3. MECHANISM DECK (MG-36SZ13-32) 2 two screws (PTT2.6 × 6) 2 two screws (PTT2.6 × 6) 1 connector 3 mechanism deck (CN350) (MG-36SZ13-32) 1 connector (CN300) L 13942296513 2-4. MAIN BOARD 4 main board 3 two screws (PTT2.6 ×...

  • Page 9: Heat Sink

    XR-CA360/CA360X 3 7 63 1515 0 2-5. HEAT SINK 1 two screws (PTT2.6 × 10) 2 heat sink 1 five screws (PTT2.6 × 10) L 13942296513 2-6. BRACKET (MD) 1 claw 1 claw 3 bracket (MD) u163 1 claw 2 four screws (B2.6 ×...

  • Page 10: Dc Motor (Capstan/Reel) (M901)

    XR-CA360/CA360X 3 7 63 1515 0 2-7. DC MOTOR (CAPSTAN/REEL) (M901) 2 main belt 3 sub belt (C) 1 two screws (P2 × 2.5) 4 DC motor (capstan/reel) (M901) Note : When installing motor, adjust the screw and screw hole of motor.

  • Page 11: Magnetic Head (Playback) (Hp901)

    XR-CA360/CA360X 3 7 63 1515 0 2-9. MAGNETIC HEAD (PLAYBACK) (HP901) 2 screw (PTT2 × 4) 3 FF/REV lever section 1 screw (P2 × 3) 7 PSW (reel) B 9 screw (P2 × 4) 8 HP roller (A) L 13942296513...

  • Page 12: Mechanical Adjustments

    XR-CA360/CA360X SECTION 3 SECTION 4 MECHANICAL ADJUSTMENTS 3 7 63 1515 0 ELECTRICAL ADJUSTMENTS 1. Clean the following parts with a denatured-alcohol-moistened TAPE DECK SECTION 0 dB= 0.775 V swab: playback head pinch roller 1. The adjustments should be performed in the order given in...

  • Page 13: Tuner Section

    XR-CA360/CA360X 3 7 63 1515 0 TAPE SPEED ADJUSTMENT Setting: test tape WS-48A frequency counter (3 kHz, 0 dB) 4 Ω – speaker out terminal Procedure: 1. Put the set into the FWD PB mode. 2. Adjust adjustment resistor for inside capstan motor so that the reading on the frequency counter becomes in 3,015 Hz.

  • Page 14: Diagrams

    XR-CA360/CA360X SECTION 5 DIAGRAMS 3 7 63 1515 0 5-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS Note on Printed Wiring Board: Note on Schematic Diagram: • X : parts extracted from the component side. • All capacitors are in µF unless otherwise noted. pF: µµF •...

  • Page 15: Printed Wiring Board - Main Board

    3 7 6 3 1 5 1 5 0 • Semiconductor Location Ref. No. Location D250 CN400 CN800 D253 AUDIO (BUS CONTROL IN) D300 AUDIO IN (FOR SONY BUS) D350 H-10 ANT100 F901 (FM/AM ANTENNA) D451 (FRONT VIEW) D452 FRONT LCH (+) CN700 WHT/BLK MAIN BOARD D500 FRONT LCH (–)

  • Page 16: Schematic Diagram - Main Board (1/2)

    XR-CA360/CA360X 5-3. SCHEMATIC DIAGRAM – MAIN Board (1/2) – • See page 20 for Waveforms. 3 7 6 3 1 5 1 5 0 (1/2) TU100 TUX-030 TUNER UNIT ANT100 (FM/AM ANTENNA) R101 C106 C104 C105 R102 C100 0.047...

  • Page 17: Schematic Diagram - Main Board (2/2)

    11ES2 MTZJ9.1C PDTC114EK PST3443UL Q451 Q725 PDTC144EK C451 R663 C734 C731 PDTC114EK 0.047F 100k 0.047 5.5V CN800 BUS CONTROL IN (FOR SONY BUS) R710 Q710 R713 2SA1428 1/2W BUS5 DATA BUS-ON R814 BUS4 DATA BUS-DATA 220k DATA Q710,711 BUS6 BUS-CLK...

  • Page 18: Printed Wiring Board - Control Board

    XR-CA360/CA360X 5-5. PRINTED WIRING BOARD – CONTROL Board – 3 7 6 3 1 5 1 5 0 D921, S969, 976 CONTROL BOARD (COMPONENT SIDE) > D910 – 912, 914, 916, S974 D918 – 922, 924, 930, 932, S969 D934 –...

  • Page 19: Schematic Diagram - Control Board

    XR-CA360/CA360X 5-6. SCHEMATIC DIAGRAM – CONTROL Board – • See page 20 for Waveform. 3 7 6 3 1 5 1 5 0 LCD1 LIQUID CRYSTAL DISPLAY ∗ ∗ ∗ ∗ ∗ R965 R935 R916,921,932 R911,913 R962 (CA360) (CA360)

  • Page 20: Control Board (Cn900)

    XR-CA360/CA360X 3 7 6 3 1 5 1 5 0 • Waveforms • IC Block Diagrams – MAIN Board – – CONTROL Board – – MAIN Board – IC800 MM1175XFF IC400 BD3803F-FE2 1 IC1 qs (OSC2) 3 IC900 ud (OSC)

  • Page 21: Ic Pin Function Description

    SYS-RES System reset signal output to the SONY bus interface “L”: reset BUS-ON Bus interface control signal output to the SONY bus interface “L”: uni-link on KEYACK Key acknowledge signal detection input from the liquid crystal display driver L 13942296513...
  • Page 22 Serial data transfer clock signal output to the tuner unit Illumination color selection signal input “L”: red illumination “H”: green illumination COL-SEL (XR-CA360: fixed at “H” in this set, XR-CA360X: fixed at “L” in this set) L 13942296513 77 to 82...

  • Page 23: Exploded Views

    XR-CA360/CA360X SECTION 6 EXPLODED VIEWS 3 7 63 1515 0 NOTE: • Items marked “*” are not stocked since they • -XX and -X mean standardized parts, so they may have some difference from the original are seldom required for routine service. Some one.

  • Page 24: Front Panel Section

    XR-CA360/CA360X Ver 1.1 3 7 63 1515 0 6-2. FRONT PANEL SECTION not supplied (control board) not supplied not supplied not supplied LCD1 L 13942296513 not supplied not supplied not supplied not supplied not supplied Ref. No. Part No.

  • Page 25: Main Board Section

    XR-CA360/CA360X Ver 1.1 3 7 63 1515 0 6-3. MAIN BOARD SECTION main board L 13942296513 not supplied TU100 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark u163 * 102 3-041-578-01 BRACKET (IC) A-3274-648-A MAIN BOARD, COMPLETE (CA360X)

  • Page 26: Mechanism Deck Section (Mg-36Sz13-32)

    XR-CA360/CA360X 3 7 63 1515 0 6-4. MECHANISM DECK SECTION (MG-36SZ13-32) not supplied HP901 not supplied not supplied M901 not supplied S902 S903 not supplied not supplied S901 not supplied not supplied (slide SW board) L 13942296513 not supplied...

  • Page 27: Electrical Parts List

    XR-CA360/CA360X Ver 1.1 SECTION 7 3 7 63 1515 0 ELECTRICAL PARTS LIST CONTROL NOTE: When indicating parts by reference • Due to standardization, replacements in the • Items marked “*” are not stocked since they number, please include the board.
  • Page 28 XR-CA360/CA360X Ver 1.1 3 7 63 1515 0 CONTROL MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R904 1-216-821-11 METAL CHIP 1/10W A-3274-648-A MAIN BOARD, COMPLETE (CA360X) A-3274-708-A MAIN BOARD, COMPLETE (CA360: E) R905...
  • Page 29 XR-CA360/CA360X 3 7 63 1515 0 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C421 1-125-891-11 CERAMIC CHIP 0.47uF C422 1-125-891-11 CERAMIC CHIP 0.47uF D504 8-719-200-82 DIODE 11ES2 C423 1-125-891-11 CERAMIC CHIP 0.47uF D505...
  • Page 30 XR-CA360/CA360X 3 7 63 1515 0 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q351 8-729-043-27 TRANSISTOR PDTC114EK-115 1-216-845-11 METAL CHIP 100K 1/10W Q400 8-729-920-21 TRANSISTOR DTC314TK-T-146 1-216-845-11 METAL CHIP 100K 1/10W Q401 8-729-920-21 TRANSISTOR...
  • Page 31 XR-CA360/CA360X Ver 1.1 3 7 63 1515 0 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R405 1-216-809-11 METAL CHIP 1/10W R740 1-216-837-11 METAL CHIP 1/10W R800 1-216-833-11 METAL CHIP 1/10W R406 1-216-841-11 METAL CHIP...
  • Page 32 XR-CA360/CA360X 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark PARTS FOR INSTALLATION AND CONNECTIONS ************************************** X-3382-647-1 FRAME ASSY, FITTING 3-246-758-01 COLLAR 1-776-207-31 CORD (WITH CONNECTOR) (POWER) 3-246-471-01 KEY (FRAME) 3-934-325-01 SCREW, +K (5X8) TAPPING...
  • Page 33 XR-CA360/CA360X 3 7 63 1515 0 MEMO L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 34 XR-CA360/CA360X 3 7 63 1515 0 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page.

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