Sony XR-CA310 Service Manual
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Also See for XR-CA310:
- Operating instructions manual (113 pages) ,
- Installation/connections (4 pages) ,
- Operating instructions manual (112 pages)
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SERVICE MANUAL
Ver 1.2 2001.05
Cassette player section
Tape track
Wow and flutter
Frequency response
Signal-to-noise ratio
Tuner section
FM
Tuning range
Aerial terminal
Intermediate frequency
Usable sensitivity
Selectivity
Signal-to-noise ratio
Harmonic distortion at 1 kHz
Separation
Frequency response
MW/LW
Tuning range
Aerial terminal
Intermediate frequency
Sensitivity
Sony Corporation
9-870-241-13
2001E0500-1
e Vehicle Company
C 2001.5
Shinagawa Tec Service Manual Production Group
XR-CA310/L210
Photo: XR-L210
SPECIFICATIONS
Power amplifier section
4-track 2-channel stereo
Outputs
0.13 % (WRMS)
30 – 15,000 Hz
Speaker impedance
Maximum power output 45 W × 4 (at 4 ohms)
55 dB
General
Outputs
87.5 – 108.0 MHz
External aerial connector
Input
10.7 MHz
11 dBf
Tone controls
75 dB at 400 kHz
62 dB (stereo),
Power requirements
68 dB (mono)
Dimensions
0.7 % (stereo),
0.5 % (mono)
Mounting dimensions
33 dB at 1 kHz
30 – 15,000 Hz
Mass
Supplied accessories
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
External aerial connector
10.7 MHz/450 kHz
MW: 30 µV
* XR-CA310/ illumination green only
LW: 50 µV
Design and specifications are subject to change
without notice.
FM/MW/LW CASSETTE CAR STEREO
Model Name Using Similar Mechanism
Tape Transport Mechanism Type
Speaker outputs
(sure seal connectors)
4 – 8 ohms
Audio output
Power aerial relay control
lead
Telephone ATT control
lead*
Bass ±9 dB at 100 Hz
Treble ±9 dB at 10 kHz
12 V DC car battery
(negative earth)
Approx. 178 × 50 × 176 mm
(w/h/d)
Approx. 182 × 53 × 161 mm
(w/h/d)
Approx. 1.2 kg
Parts for installation and
connections (1 set)
Front panel case (1)
AEP Model
UK Model
NEW
MG-36SZ11-32
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Table of Contents
Related Manuals for Sony XR-CA310
Summary of Contents for Sony XR-CA310
- Page 1 LW: 153 – 279 kHz Aerial terminal External aerial connector Intermediate frequency 10.7 MHz/450 kHz MW: 30 µV * XR-CA310/ illumination green only Sensitivity LW: 50 µV Design and specifications are subject to change without notice. FM/MW/LW CASSETTE CAR STEREO...
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Page 2: Table Of Contents
XR-CA310/L210 TABLE OF CONTENTS Flexible Circuit Board Repairing • Keep the temperature of the soldering iron around 270 ˚C dur- ing repairing. GENERAL • Do not touch the soldering iron on the same conductor of the Location of Controls ............3 circuit board (within 3 times). -
Page 3: General
During CD/MD playback to set the minute. Preset number select 9, 11 CD/MD unit select 17 During tape playback: to go forward 3 XR-CA310 (6) ATA 8 SOURCE (TUNER/CD/MD) button 8, 9, 17 During CD/MD playback to go back (1) DISC – 18... -
Page 4: Installation
XR-CA310/L210 Installation Installation Installation Installazione Montage Precautions Vorsichtsmaßnahmen Précautions Precauzioni Voorzorgsmaatregelen •Choose the installation location •Wählen Sie den Einbauort sorgfältig so •Choisir soigneusement l’emplacement •Scegliere con attenzione la posizione •Kies de installatieplaats zorgvuldig carefully so that the unit will not aus, daß... -
Page 5: Connections
XR-CA310/L210 Connections Anschluß Connexions Collegamenti Aansluitingen Cautions Vorsicht Précautions Attenzione Let op! •Dieses Gerät ist ausschließlich für den •Cet appareil est conçu pour •Questo apparecchio è stato progettato •Dit apparaat is ontworpen voor •This unit is designed for negative earth... - Page 6 XR-CA310 uniquement Schémas de connexion In dotazione con il modello XA-C30 Geleverd met de XA-C30 solo XR-CA310 Diagramma di alleen voor de XR-CA310 Source selector Supplied with the CD/MD changer collegamento Signalquellenwähler Mit dem CD/MD-Wechsler geliefert Fourni avec le changeur de CD/MD Sélecteur de source...
- Page 7 Cautions •Cautionary notice for handling the bracket 1. Anschlußbeispiel (nur XR-CA310) Handle the bracket carefully to avoid injuring your fingers. Exemple de raccordement (XR-CA310 uniquement) •Remove the protection collar 6 before installing. Sicherheitshinweise Esempio di collegamento (solo XR-CA310) •Sicherheitshinweis zum Umgang mit der Halterung 1.
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Page 8: Disassembly
XR-CA310/L210 SECTION 2 DISASSEMBLY • This set can be disassembled in the order shown below. 2-1. DISASSEMBLY FLOW 2-2. SUB PANEL (Page 9) 2-3. MECHANISM DECK (MG-36SZ11-32) (Page 9) 2-5. BRACKET (MD) 2-4. MAIN BOARD (Page 10) (Page 10) 2-6. HEAT SINK 2-7. -
Page 9: Sub Panel
XR-CA310/L210 Note: Follow the disassembly procedure in the numerical order given. 2-2. SUB PANEL 1 two claws 1 claw 1 two claws 2 sub panel 2-3. MECHANISM DECK (MG-36SZ11-32) 2 two screws (BTP2.6 × 6) 2 two screws (BTP2.6 × 6) -
Page 10: Main Board
XR-CA310/L210 2-4. MAIN BOARD 3 two screws 2 two ground point screws (BTP2.6 × 6) (PTT2.6 × 6) 4 main board 3 screw (BTP2.6 × 6) 1 claw 2-5. BRACKET (MD) 1 claw 1 two claws 3 bracket (MD) 1 claw 2 four screws (B2.6 ×... -
Page 11: Heat Sink
XR-CA310/L210 2-6. HEAT SINK 1 two screws 2 heat sink (PTT2.6 × 10) (XR-CA310) 1 five screws (PTT2.6 × 10) 2-7. MOTOR (CAPSTAN/REEL) (M901) 2 main belt 3 sub belt (C) 1 two screws (P2 × 2.5) 4 motor (capstan/reel) -
Page 12: Head (Play Back) (Hp901)
XR-CA310/L210 2-8. HEAD (PLAY BACK) (HP901) 2 screw (PTT2 × 4) 3 FF/REV lever section 1 screw (P2 × 3) 7 PSW (reel) B 9 screw (P2 × 4) 8 HP roller (A) 0 SPG support plate qa adjuster arm SPG (A) -
Page 13: Main Belt, Sub Belt (C)
XR-CA310/L210 2-9. MAIN BELT, SUB BELT (C) 1 main belt 2 screw (PTP2 × 3) 4 sub belt (c) 2 screw (PTP2 × 3) 2 screw (PTP2 × 3) 3 Lift up the bottom BKT (TS) in the direction of arrow A 2 screw (as far as the belt can be removed). -
Page 14: Mechanical Adjustments
XR-CA310/L210 SECTION 3 SECTION 4 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS TEST MODE 1. Clean the following parts with a denatured-alcohol-moistened swab: This set have the test mode function. In the test mode, FM RDS S- playback head pinch roller Meter, FM Auto Seek/Stop Level and MW Auto Seek/Stop Level... -
Page 15: Tape Deck Section
XR-CA310/L210 Adjustment Location: PB head TAPE DECK SECTION 0 dB= 0.775 V 1. The adjustments should be performed in the order given in this service manual. 2. The adjustments should be performed for both L-CH and R-CH. Test Tape ... -
Page 16: Tuner Section
XR-CA310/L210 FM Auto Seek/Stop Level Adjustment TUNER SECTION Setting: [SOURCE] [TUNER] (CA310) or (L210) button: FM 0 dB=1 µV FM RF signal 0.1pF dummy Cautions during repair generator antenna When the tuner unit is defective, replace it by a new one be- antenna 50 Ω... - Page 17 XR-CA310/L210 FM Stereo Separation Adjustment MW Auto Seek/Stop Level Adjustmant Setting: Make this adjustment after “FM Auto Seek/Stop Level Adjust- [SOURCE] [TUNER] (CA310) or (L210) button: FM ment”. Setting: FM RF signal level meter [SOURCE] [TUNER] (CA310) or (L210) button: MW...
- Page 18 XR-CA310/L210 Adjustment Location: – SET UPPER VIEW – Tape Speed Adjustment TU100 FM Auto Seek/Stop Level Adjustment FM Stereo Separation Adjustment MW Auto Seek/Stop Level Adjustment RV100 FM RDS S-Meter Adjustment...
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Page 19: Diagrams
XR-CA310/L210 SECTION 5 DIAGRAMS 5-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS Note on Printed Wiring Board: Note on Schematic Diagram: • All capacitors are in µF unless otherwise noted. pF: µµF • X : parts extracted from the component side. - Page 20 XR-CA310/L210 • Waveforms – MAIN Board – – CONTROL Board – 1 IC200 4 (OSCO) 4 IC900 ud (OSC) 2.6 Vp-p 2.4 Vp-p 21 µs 231 ns 2 IC1 qs (OSC2) 1.8 Vp-p 54.3 ns 3 IC1 qh (XO) 5.4 Vp-p...
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Page 21: Printed Wiring Board - Main Board
PRINTED WIRING BOARD – MAIN Board – XR-CA310/L210 • Semiconductor Location Ref. No. Location (CA310) D150 (CA310) D250 CN800 CN400 D251 BUS CONTROL IN AUIDO IN (FOR SONY BUS) D252 ANT100 (FM/AM ANTENNA) D290 F901 D351 (FRONT VIEW) D450 MAIN BOARD D500 D501 R853 CN700 C500... -
Page 22: Schematic Diagram - Main Board (1/2)
XR-CA310/L210 5-3. SCHEMATIC DIAGRAM – MAIN Board (1/2) – • • See page 20 for Waveforms. See page 26 for IC Block Diagram. (Page (Page... -
Page 23: Schematic Diagram - Main Board (2/2)
XR-CA310/L210 5-4. SCHEMATIC DIAGRAM – MAIN Board (2/2) – • See page 26 for IC Block Diagrams. (Page... -
Page 24: Printed Wiring Board - Control Board
XR-CA310/L210 5-5. PRINTED WIRING BOARD – CONTROL Board – CONTROL BOARD (COMPONENT SIDE) (L210) S959 S969, S971 S969 S976 S969, S958 SOURCE TUNER (CA310) S958, 974 D910 – 918, 920 – 925 > S972 S974 D-BASS D920 S956 (ILLUMINATION) MODE... -
Page 25: Schematic Diagram - Control Board
XR-CA310/L210 5-6. SCHEMATIC DIAGRAM – CONTROL Board – • See page 20 for Waveform. (Page 22) -
Page 26: 5-7. Ic Pin Function Description
BATT Not used (fixed at “H”) VREF CHECK UNI-SO Serial data output to the SONY bus interface (IC800) Used for the XR-CA310 only DATA DATA IN IN/OUT UNI-SI Serial data input from the SONY bus interface (IC800) Used for the XR-CA310 only... - Page 27 Power on/off control signal output of the illumination LED and LCD back light (PL901, 902) ILL-ON “H”: power on Bus on/off control signal output to the SONY bus interface (IC800) “L”: bus on BUS-ON Used for the XR-CA310 only Reset signal output to the SONY bus interface (IC800) “L”: reset...
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Page 28: Exploded Views
XR-CA310/L210 Ver 1.2 2001.05 SECTION 6 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they • Items marked “*” are not stocked since they • Abbreviation may have some difference from the original are seldom required for routine service. Some AMBER : Amber illumination type one. -
Page 29: 6-2. Front Panel Section
XR-CA310/L210 Ver 1.2 2001.05 6-2. FRONT PANEL SECTION not supplied (CONTROL board) LCD900 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-224-914-01 BUTTON (4-6) (4. 5. 6. TA. PTY. DSPL) 3-224-915-01 BUTTON (FF) (M) 3-224-906-01 BUTTON (1-3) (ATT. SENS. AF. 1. 2. 3) 3-224-907-01 BUTTON (D-BASS) (MBP. -
Page 30: Mechanism Deck Section (Mg-36Sz11-32)
XR-CA310/L210 6-3. MECHANISM DECK SECTION (MG-36SZ11-32) not supplied not supplied HP901 not supplied not supplied M901 not supplied S902 S903 not supplied not supplied S901 not supplied not supplied not supplied not supplied not supplied Ref. No. Part No. Description Remark Ref. -
Page 31: Electrical Parts List
XR-CA310/L210 Ver 1.2 2001.05 SECTION 7 ELECTRICAL PARTS LIST CONTROL NOTE: When indicating parts by reference • Due to standardization, replacements in the • Items marked “*” are not stocked since they number, please include the board. parts list may be different from the parts speci- are seldom required for routine service. - Page 32 XR-CA310/L210 CONTROL MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R903 1-216-049-11 RES-CHIP 1/10W 1-162-916-11 CERAMIC CHIP 12PF R904 1-216-049-11 RES-CHIP 1/10W 1-164-160-11 CERAMIC CHIP 20PF 1-162-917-11 CERAMIC CHIP 15PF R905 1-216-049-11 RES-CHIP 1/10W 1-107-826-11 CERAMIC CHIP 0.1uF...
- Page 33 XR-CA310/L210 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C357 1-162-927-11 CERAMIC CHIP 100PF C730 1-126-157-11 ELECT 10uF C358 1-162-970-11 CERAMIC CHIP 0.01uF C731 1-162-970-11 CERAMIC CHIP 0.01uF C359 1-162-970-11 CERAMIC CHIP 0.01uF C732 1-124-584-00 ELECT...
- Page 34 XR-CA310/L210 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D800 8-719-109-93 DIODE RD6.2ESB2 (CA310) Q750 8-729-216-22 TRANSISTOR 2SA1162-G D801 8-719-110-49 DIODE RD18ESB2 (CA310) D802 8-719-110-49 DIODE RD18ESB2 (CA310) < RESISTOR/DIODE/CAPACITOR > D805 8-719-109-97 DIODE RD6.8ESB2 (CA310)
- Page 35 XR-CA310/L210 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R202 1-216-837-11 METAL CHIP 1/16W R601 1-249-417-11 CARBON 1/4W R203 1-216-817-11 METAL CHIP 1/16W R602 1-249-417-11 CARBON 1/4W R603 1-249-417-11 CARBON 1/4W R206 1-249-393-11 CARBON 1/4W...
- Page 36 XR-CA310/L210 Ver 1.2 2001.05 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R803 1-216-809-11 METAL CHIP 1/16W ************** (CA310) HARDWARE LIST R805 1-216-845-11 METAL CHIP 100K 1/16W ************** (L210) R806 1-216-845-11 METAL CHIP 100K 1/16W...
- Page 37 XR-CA310/L210 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark PARTS FOR INSTALLATION AND CONNECTIONS ************************************** X-3376-298-1 FRAME ASSY, FITTING 3-041-599-01 COLLAR 1-465-459-21 ADAPTER, ANTENNA 1-757-662-11 CORD (WITH CONNECTOR) (ISO) (POWER) (CA310: AMBER/L210) 1-757-662-21 CORD (WITH CONNECTOR) (ISO) (POWER) (CA310: GREEN) X-3370-077-1 SCREW ASSY (AE.
- Page 38 XR-CA310/L210 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2001.05...