Binks HP 6/60 Operating Instructions Manual
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Binks HP 6/60 Operating Instructions Manual

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Product Description

Operating Instructions

Airless Model HP 6/60
These operating instructions are part of the equipment. Please read and follow
all instructions and safety precautions before using the equipment. Disregarding
can causes injuries on people and/or damages on the unit.
ITW Finishing Systems and Products
Ringwood Road, Bournemouth BH11 9LH, England
Phone +44 (0) 1202 / 571111
Correspondance address:
ITW Oberflächentechnik GmbH & Co.
Justus-von-Liebig-Straße 31, 63128 Dietzenbach, Deutschland
Telefon +49 (0) 6074 / 403-1
Correspondance address:
163-171 Avenue des auréats BP 1453, 26014 Valence Cedex France
Téléphone +33 (0) 4 7575 2700
Safety Instructions
for
BINKS
Telefax +44 (0) 1202 / 581940
Internet
www.itwifeuro.com
Telefax +49 (0) 6074 / 403-281
Internet
www.itwifeuro.com
ITW Surfaces et Finitions
Internet
www.itwifeuro.com
Fax +33 (0) 4 7575 2799
Edition 08/07

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Summary of Contents for Binks HP 6/60

  • Page 1: Operating Instructions

    Safety Instructions Operating Instructions BINKS Airless Model HP 6/60 These operating instructions are part of the equipment. Please read and follow all instructions and safety precautions before using the equipment. Disregarding can causes injuries on people and/or damages on the unit.

  • Page 3: Table Of Contents

    START UP AND OPERATION .................. 12 5.1 Grounding the BINKS airless pump............... 12 5.2 Preparing to start up the BINKS airless pump ............12 5.3 Rinsing the BINKS airless pump ................13 5.4 Preparing and adjusting the spray material ............14 5.5 Start-up...

  • Page 4: Designated Use

    1. DESIGNATED USE BINKS airless pumps are used exclusively to output and apply spray material. Any materials can be sprayed, if they are approved by spray material manufacturers for use with airless spraying equipment. These include: Water-thinnable lacquers and paints •...

  • Page 5: Brief Description

    2. BRIEF DESCRIPTION (FIGURE 1) 1 Pneumatic drive 9 Ball valve 2 Compressed air supply connection piece 10 Release agent chamber 3 Water seperator 11 High pressure filter 4 Spray material pump 12 High pressure filter relief valve 5 Suction system 13 Return pipe 6 Oiler 14 Grounding terminal...
  • Page 6 If the airless gun take-off is not operative, counter pressure will build up in the material line. The pump will stop. Spray material from the airless gun and the BINKS airless pump will start up again. The area of the motor piston is greater than the area of the material piston. This difference in area causes the pressure to intensify.
  • Page 7 The extracted spray material is filtered through the high pressure filter (standard filter on HP 6/60: type 11 - order-no. 0114-011760), before being driven out through the spray hose and the airless gun. We recommend the following filter cartridges for the various types of spray material:...
  • Page 8 Packings: The lifetime and the maintenance rate of a pump depend crucially on the right packing. The pack- ing for solvent and waterbased paint are different. For the use of high viscosity or high corrosion materials we recommend high-strength packing. Depending on the field of application there are different packings for solvent and waterbased ma- terials.

  • Page 9: Technical Data

    3. TECHNICAL DATA BINKS HP 6/60 Theoretical 60 : 1 transmission Air motor Air inlet pressure 6,5 bar Diameter cylinder 140 mm Material pump Volume double stroke 38 ccm Operating pressure max. 390 bar Piston stroke 75 mm Free flow capacity nominal 2,3 ltr./min.

  • Page 10: Safety

    BINKS airless pump and other assets. 2. The BINKS airless pump must only be used in technically perfect condition in accordance with the regulations and the instructions set out in the operating instructions and only by safety- conscious persons fully aware of the risks involved.
  • Page 11 Keep children and all people right away from the work area. 8. Keep the BINKS airless pump in a safe place to which children and unauthorised persons do not have access. Make sure that unauthorised personnel (and children in particular) cannot start up the BINKS airless pump.

  • Page 12: Particular Danger Spots

    4.3 PARTICULAR DANGER SPOTS 1. The flow of material escaping from the airless gun is under great pressure and thus has a powerful cutting effect. You must therefore never point the airless gun at yourself or any other person, animal or plant.

  • Page 13: Start Up And Operation

    Connect the airless gun designed at least for the maximum permitted working pressure of the spray material pump, to the fluid hose. We recommend for Airless: BINKS Airless spray gun HAP 50 with max. pressure 500 bar or BINKS Airless spray gun Airless 1 with max. pressure 420 bar.

  • Page 14: Rinsing The Binks Airless Pump

    5.3 RINSING THE BINKS AIRLESS PUMP Wear eye protection Every BINKS airless pump is tested with water during final inspection and thoroughly rinsed with a non-gumming preservative oil. With this rinsing process, it is possible that the residual moisture of water emulsion will be left in the pump.

  • Page 15: Preparing And Adjusting The Spray Material

    Because two filters are used in the BINKS airless unit, a suction filter and the high pressure filter, it is not necessary to filter the spray material before working with it.

  • Page 16: Work Stoppages

    Close the high pressure filter relief valve. Immerse the spray material pump or the suction system in the spray material to be used for working. Place the high pressure filter return pipe in the tank. Then open the high pressure filter relief valve.

  • Page 17: Shut-Down

    8. We recommend to remain the equipment filled with liquid. We recommend to preserve the BINKS airless equipment if it is not used for a longer period of time. Please rinse the complete system with silicon-free oil as described in section 5.3.

  • Page 18: Malfunctions, Possible Causes And Remedial Measures

    Appearance of de- Possible cause Remedy fect No flow through Spray material pres- No compressed air. Check compressed air BINKS airless pump. sure drops. supply. BINKS airless pump Nozzle on airless Clean or replace noz- does not start. gun blocked.

  • Page 19: Spray Material Pump Unit

    Upper packing of Replace spray mate- the spray material spray material pump rial pump packing. chamber. faulty. BINKS airless pump BINKS airless pump Lower packing of Replace spray mate- runs non-stop. runs on despite stop- spray material pump rial packing.

  • Page 20: Instruction Manual

    Depending on the type of application and the place of installation, the operator must use the oper- ating instructions to provide more details on the safe operation of the BINKS airless pump, in the form of an instruction manual in the language of the workforce. This instruction manual is to kept in a suitable location at the place of work and the workforce informed of its whereabouts.

  • Page 21: Test Documents

    11. TEST DOCUMENTS Test record for spraying equipment ITW Oberflächentechnik GmbH & Co. KG ITW Finishing Systems and Products Date: ........Justus-von-Liebig-Straße 31 Ringwood Road, Bournemouth BH11 D-63128 Dietzenbach 9LH, England Telefon +49 (0) 6074 / 403-1 Examiner: ........Telefax +49 (0) 6074 / 403-281 DEALER STAMP: ADDRESS OF OPERATOR: Name: ............

  • Page 22: Spare Parts Lists

    TEST DOCUMENTS Test document no. Date of test Expert Company Name 12. SPARE PARTS LISTS...
  • Page 23 Ersatzteilliste / spare parts list Hochdruckpumpe / high pressure pump HDP 38/60 0114-014572 Hochdruckpumpe high pressure pump Luftmotor air motor 0114-014404 Materialpumpe material pump 0114-014589 Vorbehaltl. Techn. Änderungen...
  • Page 24 Ersatzteilliste / spare parts list Luftmotor / air motor LM 140/75 0114-014404 Luftmotor LM 140/75 air motor LM 140/75 Vorbehaltl. Techn. Änderungen...
  • Page 25 Ersatzteilliste / spare parts list Luftmotor / air motor LM 140/75 0114-014404 Luftmotor LM 140/75 air motor LM 140/75 Vorbehaltl. Techn. Änderungen...
  • Page 26 Ersatzteilliste / spare parts list Luftmotor / air motor LM 140/75 Pos. Art.-Nr. Bezeichnung Description Stück D / R Pcs. 0114-019095 Luftmotor LM 140/75 air motor LM 140/75 0114-014387 Hutmutter dome nut 0114-014165 U-Scheibe washer 0114-014371 Deckel cover ass. 0114-014673 Schalldämpfern kpl.
  • Page 27 Ersatzteilliste / spare parts list Materialpumpe / material pump MP 38/75 0114-014589 Materialpumpe material pump Vorbehaltl. Techn. Änderungen...
  • Page 28 Ersatzteilliste / spare parts list Materialpumpe / material pump MP 38/75 0114-014589 Materialpumpe material pump Vorbehaltl. Techn. Änderungen...
  • Page 29 Ersatzteilliste / spare parts list Materialpumpe / material pump MP 38/75 Pos. Art.-Nr. Bezeichnung Description Stück D / R Pcs. 0114-014589 Materialpumpe MP 38/75 material pump MP 38/75 0114-013987 O-Ring o-ring D / R 0114-014587 Hochdruckkopf pump head 0114-019093 Ablassventil kpl. outlet valve kpl.
  • Page 30 Ersatzteilliste / spare parts list Reparatursatz Luftmotor / repair kit air motor LM 140/75 0114-014736 0114-013954 0114-014388 0114-014378 O-Ring 19x1,8 mm 0114-014619 Steuerkolben kpl. Dämpfungsscheibe Si-Ring JV32 27x11,7 mm 0114-014380 0114-014618 0114-014608 0114-014212 Nutring Scheibe 31x12x9 mm O-Ring 11x2 mm Si-Ring JS22 21,8x12,2x5,2 mm 0114-014383...
  • Page 31 Ersatzteilliste / spare parts list Dichtungssatz Luftmotor / seal kit air motor LM 140/75 0114-014647 0114-013954 0114-014608 O-Ring 19x1,8 mm O-Ring 11x2 mm 0114-014380 0114-014212 Nutring 21,8x12,2x5,2 mm Si-Ring JS22 0114-013992 0114-013993 O-Ring O-Ring 140x3 mm 129,2x5,7 mm 0114-014421 0114-014383 O-Ring Führungsring 12,3x2,4 mm...
  • Page 34 Ersatzteilliste / spare parts list Dichtungssatz Materialpumpe / seal kit material pump MP 38/75 0114-014648 0114-013987 0114-014269 O-Ring 53x2 mm Dichtring 52x47x2,6 0114-014202 0114-014012 CU-Dichtung 26x21x2 Dichtung 24x20x1,5 mm 0114-013834 Dichtung 24,5x18x2 mm 0114-013946 O-Dichtung 43x39x2 mm Vorbehaltl. Techn. Änderungen...
  • Page 35 Ersatzteilliste / spare parts list Ersatzteile Fahrgestell / spare parts trolley Pos. Art.-Nr. Bezeichnung Stk. Description pcs. 0114-014614 Fahrgestell Typ 02 trolley type 02 0114-014640 Gestell frame 0114-014057 wheel 0114-014795 Wandhalter kpl. bestehend aus: wall holder cpl. 0114-019005 Wandhalter wall holder 0114-014164 Mutter 0114-014165...
  • Page 36 Ersatzteilliste / spare parts list Ersatzteile Wandhalter / spare parts wall bracket Pos. Art.-Nr. Bezeichnung Stk. Description pcs. 0114-014795 Wandhalter Typ 02 wall bracket assy. type 02 0114-019005 Wandhalter wall bracket 0114-014216 Schraube screw 0114-014165 U-Scheibe washer 0114-014164 Skt.Mutter Vorbehaltl. Techn. Änderungen...
  • Page 37 Ersatzteilliste / Spare parts list Druckregler / pressure regulator 1/2" Airless 0110-009348 Druckregler pressure regulator Pos. Art.-Nr. Bezeichnung Stck. Description Pcs. 0114-020291 Druckregler kpl. pressure regulator cpl. 0114-014048 Manometer pressure gauge 0114-019051 Druckregler pressure regulator 0114-014125 Knebelschraube mit Mutter t-handle with nut 0114-009044 Einstecknippel nipple...
  • Page 38 Ersatzteilliste / Spare parts list Ersatzteile HD-Filter / spare parts HP-filter 11-R Pos. Art.-Nr. Bezeichnung Description Hochdruckfilter Typ 11-R high pressure filter type 11-R 0114-011760 Vorbehaltl. Techn. Änderungen...
  • Page 39 Ersatzteilliste / Spare parts list Ersatzteile HD-Filter / spare parts HP-filter 11-R Pos. Art.-Nr. Bezeichnung Stck. Description Pcs. 0114-011760 HD-Filter Typ 11-R high pressure filter type 11-R 0114-013847 Filtergehäuse filter casing 0114-013952 Dichtung gasket 0114-013780 Doppelnippel connection nipple 0114-014023 Kugel 12 mm ball 12 mm 0114-013799 Hutmutter...
  • Page 40 Ersatzteilliste / spare parts list Ersatzteile Ansaugleitung / spare parts suction system Pos. Art.-Nr. Bezeichnung Description Pcs. 0114-014844 Ansaugsystem NW 20 flexibel suction system DN 20 flexible 0114-013801 Reduziernippel reducing nipple 0114-018506 Ansaugleitung NW 20 suction hose DN 20 0114-013734 Siebgehäuse filter housing 0114-014112...

  • Page 41: Recommended Gun

    Airless 1 HP 4/32 AA 4000 Aircombi-Outfit DSG-2000 HP 6/34 HAP 50 Airless-Outfit Airless 1 HP 6/34 AA 4000 Aircombi-Outfit HP 6/60 HAP 50 Airless-Outfit Airless 1 HP 10/32 HAP 50 Airless-Outfit Airless 1 HP 10/32 AA 4000 Aircombi-Outfit HP 20/66...

  • Page 42: Ec Declaration Of Conformity

    As the representative/manufacturer of the items listed below: High-Pressure Paint Pump Models BINKS HP 4/20, HP 3/28, HP 4/32, HP 10/32, HP 6/34, HP 25/48, HP 6/60, HP 20/66, HP 30/32, HP 30/75 Declare, under our sole responsibility, that the equipment to which this document relates is...

  • Page 43: Warranty Statement

    All Piston Pumps are backed by our 5-year warranty, as a measure of the confidence we place in the quality of these products - a confidence that you can share. BINKS HP Piston Pumps Five-Year Warranty ITW Finishing Systems and Products (“ITW“) warrants to the original use purchaser of ITW...

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