Flywheel Inspection; Flywheel Installation - CPI SuperMoto Series Service Manual

ELECTRICAL SYSTEM

FLYWHEEL INSPECTION

Check the mechanical state of all flywheel
components. If the ring gear, the key seat, or the
keyway on the crankshaft are worn, the part in
question must be replaced.
Measure the resistance with a digital multimeter:
Check
Pick-up
Loading coil
Generator coil

FLYWHEEL INSTALLATION

Mount the anchoring plate of the stator. Make
sure that the previously provided reference marks
are correctly aligned.
Mount the flywheel magneto key, pull the stator
cables through the cable rubbers of the crankcase
and mount the stator. Secure it with the fastening
screws (arrow).
If a new anchoring plate or block is installed, the
ignition timing has to be checked.
Tightening torques:
Stator plate fastening screws:
Stator fastening screws:
Install and tighten the rotor.
Torque: 43 – 45 Nm
Apply Loctite© thread locking
compound prior to mounting the nut!
Cable color
R-B 125 Ω ± 15 Ω
V-B 730 Ω ± 35 Ω
G-B
B = White
G = Yellow
R = Red
V = Green
3 - 4 Nm
3 - 4 Nm
Value
0 Ω
ES-10