Nilfisk-Advance Captor 4300 Quick Start Manual

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Instructions for use manual (64 pages)

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Summary of Contents for Nilfisk-Advance Captor 4300

Page 1 ™ ™ ™ ™ ™ Captor Captor 4300, 4800, 5400 4300, 4800, 5400 Captor 4300, 4800, 5400 Captor Captor 4300, 4800, 5400 4300, 4800, 5400 CR 1100, 1200, 1400 CR 1100, 1200, 1400 CR 1100, 1200, 1400 CR 1100, 1200, 1400 CR 1100, 1200, 1400 QUICK ST QUICK ST...
Page 2: Table Of Contents
T T T T T ABLE OF CONTENTS ABLE OF CONTENTS ABLE OF CONTENTS ABLE OF CONTENTS ABLE OF CONTENTS GENERAL INFORMATION ..............................1-2 SAFETY INSTRUCTIONS ..............................3 SPECIFICATIONS ................................4-5 MAINTENANCE .................................. 6-7 PM CHECKLIST ................................... 8-9 KNOW YOUR MACHINE ..............................10-19 CONTROL ERROR CODES ............................
Page 3: General Information
INTRODUCTION INTRODUCTION This manual will help you get the most from your Nilfisk-Advance rider Scrubber-Sweeper. Read it thoroughly before servicing the machine. Note: Bold numbers and letters in parentheses and underlined indicate an item illustrated on pages 9-10 i.e. ( Note: Bold numbers and letters in parentheses and underlined indicate an item illustrated on pages 9-10 i.e.
Page 4: Form Number
OTHER MANUALS A OTHER MANUALS A AILABLE AILABLE The following manuals are available from the Nilfisk-Advance Literature Service Department, for your Rider Scrubber/Sweeper: • • • • • Parts List - Form Numbers 56042440 (all systems except hydraulic) 56042445 (hydraulic system) •...
Page 5: Safety Instructions
CAUTIONS AND WARNINGS CAUTIONS AND WARNINGS SYMBOLS SYMBOLS SYMBOLS SYMBOLS SYMBOLS Nilfisk-Advance uses the symbols below to signal potentially dangerous conditions. Always read this information carefully and take the necessary steps to protect personnel and property. DANGER! DANGER! DANGER! DANGER! DANGER! Is used to warn of immediate hazards that will cause severe personal injury or death.
Page 6 SPECIFICA SPECIFICA TIONS TIONS SPECIFICA SPECIFICATIONS SPECIFICA TIONS TIONS General Specifications common to General Specifications common to General Specifications common to General Specifications common to General Specifications common to All Models All Models All Models All Models All Models English (Metric) English (Metric) English (Metric) English (Metric)
Page 7: Specifications
English (Metric) English (Metric) English (Metric) English (Metric) Model designation: (43") Model designation: (43") Model designation: (43") = Captor 4300 / CR 1100 (48") (48") = Captor 4800 / CR 1200 (48") (54") (54") (54") = Captor 5400 / CR 1400 Model designation: (43")
Page 8: Maintenance
MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE Maintenance intervals given are for average operating conditions. Machines used in severe operational environments may require service more often. MAINTENANCE ITEM MAINTENANCE ITEM MAINTENANCE ITEM PERFORM DAILY PERFORM DAILY PERFORM DAILY...
Page 9: Maintenance
MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE ENGINE COOLANT ENGINE COOLANT ENGINE COOLANT ENGINE COOLANT ENGINE COOLANT CAUTION! CAUTION! CAUTION! CAUTION! CAUTION! Do not remove the radiator cap when the engine is hot. To check the engine coolant level, lift the Engine Compartment Door ( ( ( ( ( 22 22 22 22 22) ) ) ) ) and observe the coolant level on the Coolant Recovery Tank ( ( ( ( ( 23 23 23 23 23) ) ) ) ) .
Page 10: Pm Checklist
Advance Captor 4300/4800/5400 G/P/D Nilfisk CR 1100/1200/1400 G/P/D PM Checklist Defect Codes Customer needs adjustment binding Address dirty or contaminated damaged, bent or torn City leaks missing Model W worn out Serial Hours Does OPERATIONAL INSPECTION ITEMS Defect Codes (circle)
Page 11 WORK COMPLETED BY: ACKNOWLEDGED BY: Service Technician Signature Date Customer Signature Date Page 2 of 2 Copyright 2003 Nilfisk-Advance. 10/14/2003 FORM NO. 56043093 / Captor ™ 4300, 4800, 5400 / CR 1100, 1200, 1400 - 9 9 9 9 9...
Page 12: Know Your Machine
KNOW YOUR MACHINE KNOW YOUR MACHINE KNOW YOUR MACHINE KNOW YOUR MACHINE KNOW YOUR MACHINE 1 1 1 1 1 Operator’s Seat Operator’s Seat Operator’s Seat Operator’s Seat Operator’s Seat 11 11 11 11 11 Battery Battery Battery Battery Battery 2 2 2 2 2 Strobe Light (optional) Strobe Light (optional)
Page 13 KNOW YOUR MACHINE KNOW YOUR MACHINE KNOW YOUR MACHINE KNOW YOUR MACHINE KNOW YOUR MACHINE 21 21 21 21 21 Shaker Assembly Latch Shaker Assembly Latch Shaker Assembly Latch Shaker Assembly Latch Shaker Assembly Latch 36 36 36 36 36 Hydraulic Reservoir / In Tank Return Oil Filter Hydraulic Reservoir / In Tank Return Oil Filter Hydraulic Reservoir / In Tank Return Oil Filter Hydraulic Reservoir / In Tank Return Oil Filter...
Page 14 KNOW YOUR MACHINE KNOW YOUR MACHINE KNOW YOUR MACHINE KNOW YOUR MACHINE KNOW YOUR MACHINE IMPORT IMPORT ANT SERVICE TIP ANT SERVICE TIP IMPORT IMPORTANT SERVICE TIP IMPORT ANT SERVICE TIP ANT SERVICE TIP Before any troubleshooting is done perform this troubleshooting special control system procedure. Before any troubleshooting is done perform this troubleshooting special control system procedure.
Page 15: Control Error Codes
A1 Main Control Error Codes Display Code Error Description Troubleshooting Actions Additional troubleshooting see general machine troubleshooting flow charts Side broom actuator overload Check for binding or frozen side broom linkage & actuator motor. Check for short circuit in lift motor or wiring. Contactor bank 1 overload Run self-diagnostic for specific cause Contactor bank 2 overload...
Page 16 Display Code Error Description Troubleshooting Actions S14 (hopper down) circuit short Check for wiring problems at the L14 coil. Check L14 coil resistance if below 7 ohms Replace. S14 (hopper down) circuit current too high Same as Error 33 Replace coil. (Shorted Coil) S14 (hopper down) circuit open Check for open in coil &...
Page 17 Display Code Error Description Troubleshooting Actions S4 (deck direction) circuit short Check for wiring problems at the L4 coil. Check L4 coil resistance if below 7 ohms Replace. S4 (deck direction) circuit current too high Same as Error 63 Replace coil. (Shorted Coil) S4 (deck direction) circuit open Check for open in coil &...
Page 18: General Machine Troubleshooting Guide Table Of Contents
GENERAL MACHINE SYMPTOM TROUBLESHOOTING GUIDE T GENERAL MACHINE SYMPTOM TROUBLESHOOTING GUIDE TABLE OF CONTENTS GENERAL MACHINE SYMPTOM TROUBLESHOOTING GUIDE T ABLE OF CONTENTS ABLE OF CONTENTS ABLE OF CONTENTS GENERAL MACHINE SYMPTOM TROUBLESHOOTING GUIDE T GENERAL MACHINE SYMPTOM TROUBLESHOOTING GUIDE T ABLE OF CONTENTS ENGINE WILL NOT CRANK ..............................
Page 19: Operator's Compartment
KNOW YOUR MACHINE KNOW YOUR MACHINE KNOW YOUR MACHINE KNOW YOUR MACHINE KNOW YOUR MACHINE OPERA OPERA OPERATOR’S COMP TOR’S COMP TOR’S COMP TOR’S COMPARTMENT ARTMENT ARTMENT ARTMENT OPERA OPERA TOR’S COMP ARTMENT A A A A A Low Fuel Indicator (LP) Low Fuel Indicator (LP) Low Fuel Indicator (LP) K K K K K...
Page 20: General Troubleshooting Flow Charts
TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Engine will not crank Electrical Control Circuit Electrical Control Circuit Electrical Control Circuit Electrical Control Circuit Electrical Control Circuit Note 1: To test the key switch must be in the START position and foot pedal in neutral.
Page 21: Engine Will Crank But Not Start
TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Engine will crank but not start Electrical Control Circuit Electrical Control Circuit Electrical Control Circuit Electrical Control Circuit Electrical Control Circuit Note 1: Check for 12V at the F3 machine circuit breaker.
Page 22: All The Machine Accessory Functions Do Not Work
TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 All the machine accessory system’s functions (operations) do not work. Example: no brush, broom, vacuum and hopper functions etc.
Page 23 TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 All the machine accessory system’s functions (operations) do not work. Example: no brush, broom, vacuum, and hopper functions etc.
Page 24: Forward/Reverse Auto Accessory Function Do Not Work
TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Forward/Reverse auto accessory functions do not work or activate slowly (do not function properly). Examples: Main broom, side brooms, scrub motors, vacuum motor and dust control motor.
Page 25: Hydraulic Motor(S) Will Not Stop Running
TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Hydraulic motor(s) will not stop running. Note 1: Do all testing with the key switch ON and all machine functions OFF. Note 2: If optional “Vacuum Wand Kit”...
Page 26: Wheel Drive System
WHEEL DRIVE SYSTEM WHEEL DRIVE SYSTEM WHEEL DRIVE SYSTEM WHEEL DRIVE SYSTEM WHEEL DRIVE SYSTEM Hydraulic Wheel Drive System Hydraulic Wheel Drive System Hydraulic Wheel Drive System Hydraulic Wheel Drive System Hydraulic Wheel Drive System Troubleshooting Check List Symptom Symptom Symptom Possible Cause Possible Cause...
Page 27: Steering System
STEERING SYSTEM STEERING SYSTEM STEERING SYSTEM STEERING SYSTEM STEERING SYSTEM STEERING SYSTEM TROUBLESHOOTING OVERVIEW STEERING SYSTEM TROUBLESHOOTING OVERVIEW STEERING SYSTEM TROUBLESHOOTING OVERVIEW STEERING SYSTEM TROUBLESHOOTING OVERVIEW STEERING SYSTEM TROUBLESHOOTING OVERVIEW See Figure 1. A hydraulic steering unit, with the steering wheel mounted to it, controls the rack STEERING UNIT cylinder.
Page 28: Sweeping System
SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Main broom will not turn. Part A: Electrical Control Circuit Part A: Electrical Control Circuit Part A: Electrical Control Circuit...
Page 29 SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Main broom will not turn. Part B: Hydraulic Load Circuit Part B: Hydraulic Load Circuit Part B: Hydraulic Load Circuit...
Page 30: Side Brooms
SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Side brooms will not turn Part A: Electrical Part A: Electrical Part A: Electrical...
Page 31 SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Side brooms will not turn Part B: Hydraulic Part B: Hydraulic Part B: Hydraulic...
Page 32: Side Broom Lift Actuator
SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Side broom lift actuator motor will not raise or lower Electrical Circuit Electrical Circuit Electrical Circuit...
Page 33: Dust Control Impeller
SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Dust control impeller will not run Part A: Electrical Part A: Electrical Part A: Electrical...
Page 34: Dust Control Impeller Will Not Run
SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Dust control impeller will not run Part B: Hydraulic Part B: Hydraulic Part B: Hydraulic...
Page 35: Shaker Motor
SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM SWEEPING SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Shaker motor will not run Electrical Circuit Electrical Circuit Electrical Circuit...
Page 36: Hopper System
HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Hopper will not raise Part A: Electrical Part A: Electrical Part A: Electrical Part A: Electrical...
Page 37 HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Hopper will not raise Part B: Hydraulic Part B: Hydraulic Part B: Hydraulic Part B: Hydraulic...
Page 38: Hopper Will Not Lower
HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Hopper will not lower Part A: Electrical Part A: Electrical Part A: Electrical Part A: Electrical...
Page 39 HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Hopper will not lower Part B: Hydraulic Part B: Hydraulic Part B: Hydraulic Part B: Hydraulic...
Page 40: Dump Door Cylinder
HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Hopper dump door will not open in dump mode. Part A: Part A: Part A:...
Page 41: Hopper Dump Door Will Not Close
HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Hopper dump door will not close in dump mode. Part A: Part A: Part A:...
Page 42: Hopper Dump Door Will Not Open Or Close
HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM HOPPER SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Hopper dump door will not open or close when in dump mode. Part B: Part B: Part B:...
Page 43: Scrub System
SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Scrub deck will not lower Part A: Electrical Control Circuit Part A: Electrical Control Circuit Part A: Electrical Control Circuit...
Page 44 SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Scrub deck will not lower or lowers partially in (1) Part B: Hydraulic Scrub Deck (Pressure Setting 1) Part B: Hydraulic Scrub Deck (Pressure Setting 1) Part B: Hydraulic Scrub Deck (Pressure Setting 1)
Page 45: Scrub Deck Will Not Lower In (Pressure Setting 2)
SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Scrub deck will not operate in pressure setting (2) Part A: Electrical Control Circuit Part A: Electrical Control Circuit Part A: Electrical Control Circuit...
Page 46 SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Scrub deck will not operate in pressure setting (2) Part B: Hydraulic Part B: Hydraulic Part B: Hydraulic...
Page 47: Scrub Deck Will Not Lower In (Pressure Setting 3)
SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Scrub deck will not operate in pressure setting (3) Part A: Electrical Control Circuit Part A: Electrical Control Circuit Part A: Electrical Control Circuit...
Page 48 SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Scrub deck will not operate in pressure setting (3) Part B: Hydraulic Part B: Hydraulic Part B: Hydraulic...
Page 49: Scrub Deck Will Not Raise
SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Scrub deck will not raise Part A: Electrical Control Circuit Part A: Electrical Control Circuit Part A: Electrical Control Circuit...
Page 50 SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Scrub deck will not raise Part B: Hydraulic Load Circuit Part B: Hydraulic Load Circuit Part B: Hydraulic Load Circuit...
Page 51: Scrub Motors
SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Scrub deck motors will not operate Part A: Electrical Control Circuit Part A: Electrical Control Circuit Part A: Electrical Control Circuit...
Page 52: Scrub System
SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM SCRUB SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Scrub deck motor(s) will not operate Part B: Hydraulic Part B: Hydraulic Part B: Hydraulic...
Page 53: Solution System
SOLUTION SYSTEM SOLUTION SYSTEM SOLUTION SYSTEM SOLUTION SYSTEM SOLUTION SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Solution solenoid valve does not operate Electrical Electrical Electrical...
Page 54: Recovery System
RECOVERY SYSTEM RECOVERY SYSTEM RECOVERY SYSTEM RECOVERY SYSTEM RECOVERY SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Vacuum motor will not operate Part A1: Electrical Part A1: Electrical Part A1: Electrical...
Page 55 RECOVERY SYSTEM RECOVERY SYSTEM RECOVERY SYSTEM RECOVERY SYSTEM RECOVERY SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Vacuum motor will not operate Part A2: Electrical Part A2: Electrical Part A2: Electrical...
Page 56 RECOVERY SYSTEM RECOVERY SYSTEM RECOVERY SYSTEM RECOVERY SYSTEM RECOVERY SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Vacuum motor will not operate Part B: Hydraulic Part B: Hydraulic Part B: Hydraulic...
Page 57: Squeegee Lift Actuator
RECOVERY SYSTEM RECOVERY SYSTEM RECOVERY SYSTEM RECOVERY SYSTEM RECOVERY SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Squeegee will not raise or lower. Part A: Part A: Part A:...
Page 58: Recovery System
RECOVERY SYSTEM RECOVERY SYSTEM RECOVERY SYSTEM RECOVERY SYSTEM RECOVERY SYSTEM TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Possible Symptom Possible Symptom Possible Symptom Possible Symptom Possible Symptom 1 1 1 1 1 Squeegee will not raise or lower. Part B: Part B: Part B:...
Page 59: Engine System
ENGINE SYSTEM ENGINE SYSTEM ENGINE SYSTEM ENGINE SYSTEM ENGINE SYSTEM 1.6 liter GM Engine Specification 1.6 liter GM Engine Specification 1.6 liter GM Engine Specification 1.6 liter GM Engine Specification 1.6 liter GM Engine Specification Engine type Liquid Cooled, 4 Cylinder, Single Overhead cam Distributor-less Displacement 98 Cubic inches (1600 cc)
Page 60: System Fault Codes
ENGINE SYSTEM ENGINE SYSTEM ENGINE SYSTEM ENGINE SYSTEM ENGINE SYSTEM PSI ENGINE FAULT CODE TABLE PSI ENGINE FAULT CODE TABLE PSI ENGINE FAULT CODE TABLE PSI ENGINE FAULT CODE TABLE PSI ENGINE FAULT CODE TABLE FAULT CODES FAULT CODES FAULT CODES CORRECTIVE ACTION CORRECTIVE ACTION CORRECTIVE ACTION...
Page 61 ENGINE SYSTEM ENGINE SYSTEM ENGINE SYSTEM ENGINE SYSTEM ENGINE SYSTEM PSI ENGINE FAULT CODE TABLE (continued) PSI ENGINE FAULT CODE TABLE (continued) PSI ENGINE FAULT CODE TABLE (continued) PSI ENGINE FAULT CODE TABLE (continued) PSI ENGINE FAULT CODE TABLE (continued) FAULT CODES FAULT CODES FAULT CODES...
Page 62: Engine System
ENGINE SYSTEM ENGINE SYSTEM ENGINE SYSTEM ENGINE SYSTEM ENGINE SYSTEM FIGURE 2 FIGURE 2 FIGURE 2 FIGURE 2 FIGURE 2 Engine Fuse Box A - F1 5 Amp Fuse for: • LP fuel lock-off coil • starter relay coil • fuel pump relay coil B B - F3 15 Amp Fuse for •...
Page 63: Hydraulic System
HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM TROUBLESHOOTING HYDRAULIC SYSTEM TROUBLESHOOTING HYDRAULIC SYSTEM TROUBLESHOOTING HYDRAULIC SYSTEM TROUBLESHOOTING HYDRAULIC SYSTEM TROUBLESHOOTING Accurate measurements are the key to troubleshooting a hydraulic system. Once measurements are obtained, they can be compared with specifications to analyze a problem.
Page 64: General Hydraulic Specifications Table
HYDRUALIC SYSTEM HYDRUALIC SYSTEM HYDRUALIC SYSTEM HYDRUALIC SYSTEM HYDRUALIC SYSTEM GENERAL HYDRAULIC SPECIFICA GENERAL HYDRAULIC SPECIFICATIONS T GENERAL HYDRAULIC SPECIFICA TIONS T TIONS T TIONS TABLE ABLE ABLE ABLE GENERAL HYDRAULIC SPECIFICA GENERAL HYDRAULIC SPECIFICA TIONS T ABLE Pump Circuit DISPL GPM (in) RPM (out) PSI Relief PSI...
Page 65 HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM Setting Relief valve pump circuit 1 Setting Relief valve pump circuit 1 Setting Relief valve pump circuit 1 Setting Relief valve pump circuit 1 Setting Relief valve pump circuit 1 Cap and plug broom drive motor inlet hose # 56 (top hose from B port valve block).
Page 66 HYDRUALIC SYSTEM HYDRUALIC SYSTEM HYDRUALIC SYSTEM HYDRUALIC SYSTEM HYDRUALIC SYSTEM To test Relief valve setting pump circuit 2A To test Relief valve setting pump circuit 2A To test Relief valve setting pump circuit 2A To test Relief valve setting pump circuit 2A To test Relief valve setting pump circuit 2A Insert hydraulic test gauge (3000psi) to the XT 2 test port.
Page 67 HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM Setting main relief valve pump circuit 3 Setting main relief valve pump circuit 3 Setting main relief valve pump circuit 3 Setting main relief valve pump circuit 3 Setting main relief valve pump circuit 3 Cap and plug the right side scrub brush drive motor inlet hose # 41 (inside hose).
Page 68: Hydrualic Diagram
HYDRUALIC SYSTEM HYDRUALIC SYSTEM HYDRUALIC SYSTEM HYDRUALIC SYSTEM HYDRUALIC SYSTEM 66 66 66 66 66 - FORM NO. 56043093 / Captor ™ 4300, 4800, 5400 / CR 1100, 1200, 1400...
Page 69: Hydrualic Schematic
HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM FORM NO. 56043093 Captor ™ 4300, 4800, 5400 / CR 1100, 1200, 1400 - 67 - 67 - 67 - 67 - 67...
Page 70: Hydrualic Component Location
HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC COMPONENT LOCA HYDRAULIC COMPONENT LOCA HYDRAULIC COMPONENT LOCA HYDRAULIC COMPONENT LOCA HYDRAULIC COMPONENT LOCATION TION TION TION TION Item Item Item Item Item Description Description Description Description Description Squeegee Cylinder Assembly Steering Cylinder Assembly Scrub Cylinder Assembly Hopper Lift Cylinder Assembly...
Page 71: Electrical System
ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL ELECTRICAL ELECTRICAL ELECTRICAL ELECTRICAL COMPONENT LOCA COMPONENT LOCA COMPONENT LOCATION COMPONENT LOCA COMPONENT LOCA TION TION TION TION Item Item Item Item Item Description Description Description Description Description Control Box Assembly Membrane Switch Engine System Battery...
Page 72: Wiring Diagram
ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL SYSTEM WIRING DIAGRAM / SCHEMA WIRING DIAGRAM / SCHEMA WIRING DIAGRAM / SCHEMA WIRING DIAGRAM / SCHEMA WIRING DIAGRAM / SCHEMATIC FOR TIC FOR TIC FOR TIC FOR TIC FOR Captor Captor Captor Captor...
Page 73: Wiring Schematic
SCHEMA SCHEMA SCHEMA SCHEMA SCHEMATIC FOR Captor TIC FOR Captor TIC FOR Captor TIC FOR Captor TIC FOR Captor ™ ™ ™ ™ ™ ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL SYSTEM FORM NO. 56043093 Captor ™ 4300, 4800, 5400 / CR 1100, 1200, 1400 - 71 - 71 - 71 - 71...
Page 74: Engine Harness
ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL SYSTEM ENGINE HARNESS for 1.6L Gasoline and Propane ENGINE HARNESS for 1.6L Gasoline and Propane ENGINE HARNESS for 1.6L Gasoline and Propane ENGINE HARNESS for 1.6L Gasoline and Propane ENGINE HARNESS for 1.6L Gasoline and Propane ELECTRICAL SYSTEM ELECTRICAL SYSTEM ORANGE/BLUE 16...
Page 75: Engine Wiring Harness Detail
ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL SYSTEM ORANGE/BLUE 16 INJ + Wiring BROWN/BLUE 16 INJ 1 BROWN/GREEN 16 Harness Wiring Harness Component Description INJ 2 LT BLUE/WHITE 18 AUX OUT 2 Item TAN/DK GREEN 18 AUX ANA PD1 LT GRN 18 ECM Wiring Connector DK BLUE 18...
Page 76 ☎ +1 800 989 2235 – Fax 1 800 989 6566 Distriktsrepresentanter over hele landet Dublin 18 ☎ +353 1 2943838 – Fax +353 1 2943845 SVERIGE SVERIGE SVERIGE SVERIGE SVERIGE Nilfisk-Advance of America, Inc. Nilfisk-Advance AB JAPAN JAPAN JAPAN JAPAN JAPAN 300 Technology Drive Sjöbjörnsvägen 5, 117 67 Stockholm Nilfisk-Advance Inc.

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Captor 4800 Cr 1400 Captor 5400cr 1100 Cr 1200

Nilfisk-Advance Captor 4300 Quick Start Manual

Able of

Indicator Lightsindicator Lights

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