AFG 3.5AE Service Manual
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AFG 3.5AE Service Manual

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3.5AE & 7.5AE Service Manual
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Summary of Contents for AFG 3.5AE

  • Page 1 3.5AE & 7.5AE Service Manual...

  • Page 4: Table Of Contents

    4.3 ECB Controller Instructions ............................ 20 4.4 No RPM display ............................21 4.5 No Resistance ........................23 4.6 Heart Rate Function Issues CHAPTER 5: PARTS REPLACEMENT GUIDE ......................24 5.1 3.5AE Parts Replacement Guide ......................31 5.2 5.7AE Parts Replacement Guide...

  • Page 5: Chapter 1: Serial Number Location

    CHAPTER 1: Serial Number Location 1.1 Serial Number Location...

  • Page 6: Console Overview

    CHAPTER 2: Console Overlay and Workout Description 2.1 CONSOLE OVERVIEW 2.1.13.5AE CONSOLE OPERATION Note: There is a thin protective sheet of clear plastic on the overlay of the console that should be removed before use. A) LED DISPLAY WINDOWS: time, distance, calories, heart rate, speed and resistance level. B) TARGET LED INDICATORS: indicate what target (if any) is set for the current program.

  • Page 7: Display Windows

    CHAPTER 2: Console Overlay and Workout Description I) QUICK KEYS: used to reach desired resistance level more quickly. J) ENTER: used to confirm a selection. K) CHANGE DISPLAY: press to change display feedback during workout. L) FAN KEY: press to turn fan on and off. M) FAN: personal workout fan.

  • Page 8: Display Window Indication

    CHAPTER 2: Console Overlay and Workout Description TARGET 1 – TIME: Allows user to set a target based on how long they would like to workout. Time targets can range from 5:00 – 99:00. TIME will count down. DISTANCE and CALORIES will count up from zero.

  • Page 9: Finishing Your Workout

    CHAPTER 2: Console Overlay and Workout Description 5) Press START to begin workout. NOTE: If no TARGET nor WORKOUT is selected, the program will function as a MANUAL program. All changes in resistance level or incline will need to be from the user in this setting. TO RESET THE CONSOLE Hold STOP key for 3 seconds.
  • Page 10 CHAPTER 2: Console Overlay and Workout Description 2.2 5.7AE CONSOLE OPERATION Note: There is a thin protective sheet of clear plastic on the overlay of the console that should be removed before use. A) LED DISPLAY WINDOWS: time, distance, calories, heart rate, speed, and incline. B) TARGET LED INDICATORS: indicate what target (if any) is set for the current program.

  • Page 11: Getting Started & Program Information

    CHAPTER 2: Console Overlay and Workout Description Note: when headphones are plugged into the headphone jack the sound will no longer come out through the speakers. N) USB INPUT: 1A/5V USB output power. O) TABLET/READING RACK: holds tablet or reading material. P) CHANGE DISPLAY: changes display level between top and bottom row.
  • Page 12 CHAPTER 2: Console Overlay and Workout Description level 1. OR... B) SELECT A TARGET AND WORKOUT 1) Select your USER by turning the workout knob and then pressing when your desired USER is displayed. 2) Select your WEIGHT by turning the workout knob and then pressing when your desired WEIGHT is displayed. 3) Select your PROGRAM by turning the workout knob and then pressing when your desired PROGRAM is displayed.
  • Page 13 The app will also allow you to monitor your workout, track your progress and view your workout history. The AFG Fitness App can be downloaded from either the iTunes store for IOS devices or from the Google store for Android devices.

  • Page 14: Chapter 3: Engineering Mode

    CHAPTER 3: Engineering Mode 3.1 ENGINEERING MODE 1. The key combination to enter engineering menu and eng8 menu is different regarding to different machine types. 1.1 TM with powered elevation motor: incline up + speed down 1.2 TM without powered elevation motor: speed up + speed down 1.3 BK,EP and ascent trainer without powered elevation motor: resistance up + resistance down 1.4 EP and ascent trainer with powered elevation motor: incline up + resistance down.
  • Page 15 CHAPTER 3: Engineering Mode Eng 8 Eng 1 Eng 2 Eng 0 Eng 3 “Eng8” appears in “Eng1” appears in “Eng2” appears in “Eng0” appears in “Eng3” appears in the time window. the time window the time window the time window the time window “TEST”...

  • Page 16: Chapter 4: Troubleshooting

    CHAPTER 4: Troubleshooting 4.1 Electrical Diagram...
  • Page 17 CHAPTER 4: Troubleshooting...

  • Page 18: No Power To The Console

    CHAPTER 4: Troubleshooting 4.2 No power to the console Symptom: Console does not light up. Reason: 1. Adaptor incorrect or defective. 2. Console cable defective. 3. Console defective. Solution: 1. The adaptor for this model is 12V -1A. Make sure to use an adapter with the correct specification, and replace the adaptor if it is defective.

  • Page 19: Ecb Controller Instructions

    CHAPTER 4: Troubleshooting 4.3 ECB Controller Instruction Attach the steel cable here. Reposition the orange block to adjust the resistance (left side is minimum and right side is maximum).

  • Page 20: No Rpm Display

    CHAPTER 4: Troubleshooting 4.4 No RPM display Symptom: No RPM shown on the console. Reason: 1. Bad connection between the console cable and the console 2. Speed sensor wire defective 3. Magnet has fallen off of pulley 4. Console defective Solution: 1.

  • Page 21: No Resistance

    CHAPTER 4: Troubleshooting 4.5 No resistance or Incorrect resistance Symptom： 1. The resistance cannot be adjusted during exercise. 2. The resistance is reversed or too strong. Reason： 1. Speed sensor wire is defective. 2. Console cable or ECB motor is defective. 3.
  • Page 22 CHAPTER 4: Troubleshooting 4.5 No resistance or Incorrect resistance (continued) B) If the ECB motor can move, the resistance can be adjusted. If the resistance is too strong, check the flywheel to make sure that the gap between the orange block and the bottom is within 1-2 mm.

  • Page 23: Heart Rate Function Issues

    CHAPTER 4: Troubleshooting 4.6 Heart Rate Function Issues Symptom: Heart Rate Function Does Not Work or is Reading Incorrectly Solution: 1. With a multi-meter set for DC voltage, place one terminal on each of the HR grip plates. The HR grip should give a voltage reading of between 0.5 and 2.0VDC.

  • Page 24: Chapter 5: Parts Replacement Guide

    CHAPTER 5: Parts Replacement Guide 5.1 3.5AE Parts Replacement Guide 5.1.1 Console Replacement 1. Remove the 4 screws of the console mast (Figure A). 2. Take off the console and disconnect the wires (Figure B). Figure A Figure B...
  • Page 25 CHAPTER 5: Parts Replacement Guide 5.1.2 Console Mast Replacement 1. Remove the console mast cover. 2. Loosen the 4 nuts and it can take off the console mast.
  • Page 26 CHAPTER 5: Parts Replacement Guide 5.1.3 Arm Set Replacement 1. Loosen the screw and take off the washers, then move to the next step（Figure A） 2. Loose the screw and remove the washers to take off the whole arm set ( Figure B) 3.
  • Page 27 CHAPTER 5: Parts Replacement Guide 5.1.4 Link Arm Replacement 1. Loosen the screws and washers to remove the link arm from the arm set.
  • Page 28 CHAPTER 5: Parts Replacement Guide 5.1.5 Crank Set Replacement 1. Loosen the screws indicated below and then remove the cover. 2. You will see the crank set. Loosen the screws to take of the crank set.
  • Page 29 CHAPTER 5: Parts Replacement Guide 5.1.6 Side Cover Replacement 1. Loose the 6 screws in the side covers.(Figure A) Figure A 2. Loose the 4 screws in the cover as shown below（Figure B） Figure B 3. After removing the side cover, you will see the inside structure (Figure C). Figure C...
  • Page 30 CHAPTER 5: Parts Replacement Guide 5.1.7 ECB Motor Replacement 1. Loose the 2 different screws as shown below (Figure A). Figure A 2. Loosen the screws on the opposite side. Remove the belt and then take off the ECB (Figure B). Figure B...

  • Page 31: Ae Parts Replacement Guide

    CHAPTER 5: Parts Replacement Guide 5.2 5.7AE Parts Replacement Guide 5.2.1 Console Replacement 1. Remove the 4 screws shown below from the console mast (Figure A). 2. Take off the console and disconnect the wires (Figure B). Figure A Figure B...
  • Page 32 CHAPTER 5: Parts Replacement Guide 5.2.2 Console Mast Replacement 1. Remove the console mast cover. 2. Loosen the 4 nuts shown below, and then off the console mast. 5.2.3 Arm Set Replacement 1. Loose the screw and take off the washers as shown on the following page（Figure A） 2.
  • Page 33 CHAPTER 5: Parts Replacement Guide Fig.A Fig.B Fig.C...
  • Page 34 CHAPTER 5: Parts Replacement Guide 5.2.4 Link Arm Replacement 1. Loosen the screws and washers to remove the link arm from the arm set.
  • Page 35 CHAPTER 5: Part Replacement Guide 5.2.5 Crank Set Replacement 1. Loosen the screws and then remove the crank over. 2. You will see the crank set. Loosen the screws, then remove the crank set.
  • Page 36 CHAPTER 5: Part Replacement Guide 5.2.6 Side cover Replacement 1. Loose the 4 screws on the side cover (Figure A) 2. Loosen the screws in the cover as shown below（Figure B） Figure A Figure B 3. After removing the side cover, you will see the inside structure (Figure C). Figure C...
  • Page 37 CHAPTER 5: Part Replacement Guide 5.2.7 ECB Motor Replacement 1. Loosen the 2 different screws as shown below (Figure A). Figure A 2. Loosen the screws on the opposite side (Figure B), and then remove the belt. Take off the ECB. Figure B...

This manual is also suitable for:

7.5ae5.7ae

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