Jasic JM-452S Operator's Manual

Jasic JM-452S Operator's Manual

Mig/mag/mma separate wire feed welding machine

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MIG Series
MIG/MAG/MMA Separate wire feed welding machine
Order code ! JM-272S (MIG 270S)
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JM-352S (MIG 350S)
JM-452S (MIG 450S)
OPERATOR MANUAL

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Summarization of Contents

Safety Precautions
Prevention against electric shock
Electrical safety measures and installation requirements to prevent electric shock during operation.
Safety against fumes and welding gases
Guidelines for ventilation and respiratory protection to avoid hazards from welding fumes and gases.
Prevention against burns and radiation
Protective measures against intense arc rays and hot materials to prevent burns and radiation exposure.
Protection against noise
Recommendations for wearing hearing protection to safeguard against noise produced by welding operations.
Protection from moving parts
Safety advice to avoid injury from moving machine components like fans and motors.
Precautions against fire and explosion
Steps to prevent fires and explosions caused by sparks, hot materials, and flammable substances.
Risks due to magnetic fields
Awareness of magnetic field effects on electronic medical equipment and pacemakers.
Controls
Front view
Identification and description of controls and indicators on the front panel of the welding machine.
Rear View
Description of connections and controls located on the rear panel of the welding machine.
Wire feed control
Overview of controls and components for the wire feed unit, including speed and voltage adjustments.
Internal component layout
Left side
Diagram and labels for internal electronic components on the left side of the machine.
Right side
Diagram and labels for internal electronic components on the right side of the machine.
Installation
Unpacking
Instructions for checking the packaging for damage and carefully removing the machine.
Location
Guidance on selecting a suitable and safe position for the welding machine, ensuring adequate airflow.
Input connection
Procedures for correctly connecting the machine to the power supply, emphasizing qualified personnel and grounding.
MMA welding
Step-by-step guide for connecting cables for MMA welding operations.
MIG Welding
Procedure for connecting MIG torch, wire spool, gas cylinder, and power cables for MIG welding.
TIG (Scratch start)
Instructions for connecting TIG torch, gas, and setting up for scratch start ignition.
Operation
MMA
Steps for operating the machine in MMA mode, including amperage setting and polarity checks.
MIG/MAG
Detailed guide for MIG/MAG operation, including gas setup, arc condition adjustment, and parameter setting.
Gas selection
Explanation of different shield gases (MIG, MAG, CO2) and their applications in welding.
Welding current setting
Guidance on setting the appropriate welding current based on wire diameter and transfer mode.
Welding speed selecting
Considerations for selecting welding speed to optimize weld quality, productivity, and cooling.
Wire Stick-out
Importance of optimizing wire stick-out for productivity and weld stability, with general guidelines.
Shield gas flow selection
Factors influencing shield gas flow rate selection for optimal weld protection, distinguishing between welding modes.
TIG Welding
Instructions for performing TIG welding using a scratch arc ignition mode and valve type torch.
Maintenance and troubleshooting
Troubleshooting
Guidance on diagnosing and resolving common malfunctions and issues with the welding machine.
Protection LED warnings
Explanation of the power and overload LEDs and their indications of machine status or faults.

Table of Contents