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Arc Series
Arc 160 PFC (JA-160PFC)
Arc 180 PFC (JA-180PFC)
Arc 200 PFC (JA-200PFC)
Operator Manual

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Summary of Contents for Jasic Arc Series

  • Page 1 Arc Series Arc 160 PFC (JA-160PFC) Arc 180 PFC (JA-180PFC) Arc 200 PFC (JA-200PFC) Operator Manual...
  • Page 2: Your New Product

    Please ensure that you carry out daily and periodic maintenance checks to ensure years of reliable and trouble free operation. Please call your Jasic distributor in the unlikely event of a problem occurring. Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts.
  • Page 3: Table Of Contents

    Materials and their disposal Product Overview Technical Specifications Description of Controls Options and Accessories Installation Operation Guide to MMA Welding MMA Welding Problems Maintenance and Troubleshooting EC Declaration of Conformity WEEE Disposal RoHS Compliance Declaration Statement of Warranty Schematic Jasic Contact Details...
  • Page 4: Safety Instruction

    SAFETY INSTRUCTION These general safety norms cover both arc welding machines and plasma cutting machines unless otherwise noted. It is important that users of this equipment protect yourselves and others from harm or even death. The equipment must only be used for the purpose it was designed for. Using it in any other way could result in damage or injury and in breach of the safety rules.
  • Page 5: Welding Processes Lens Shade Selector Guide

    SAFETY INSTRUCTION Use of Personal Protective Equipment (PPE) Welding arc rays from all welding processes produce intense, visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin.  Wear an approved welding helmet fitted with an appropriate shade of filter lens to protect your face and eyes when welding or watching.
  • Page 6: Fume And Welding Gases

    SAFETY INSTRUCTION Safety against fumes and welding gases The HSE have identified welders as being an ‘at risk’ group for occupational diseases arising from exposure to dusts, gases, vapours and welding fumes. The main identified health effects are pneumonia, asthma, chronic obstructive pulmonary disease (COPD), lung and kidney cancer, metal fume fever (MFF) and lung function changes.
  • Page 7: The Working Environment

    SAFETY INSTRUCTION The working environment Ensure the machine is mounted in a safe and stable position allowing for cooling air circulation. Do not operate equipment in an environment outside the laid down operating parameters. The welding power source is not suitable for use in rain or snow. Always store the machine in a clean, dry space.
  • Page 8: Rf Declaration

    SAFETY INSTRUCTION RF Declaration Equipment that complies with directive 2014/30/EU concerning electromagnetic compatibility (EMC) and the technical requirements of EN60974-10 is designed for use in industrial buildings and not those for domestic use where electricity is provided via the low voltage public distribution system. Difficulties may arise in assuring class A electromagnetic compatibility for systems installed in domestic locations due to conducted and radiated emissions.
  • Page 9: Product Overview

    PRODUCT OVERVIEW The Jasic MMA inverter range of welding machines have been designed as integrated and portable welding power supply units incorporating the most advanced IGBT inverter technology in power electronics. Example shown Arc 200 Jasic Arc 160 PFC, 180 PFC and 200 PFC Product Features: ...
  • Page 10: Technical Specifications

    TECHNICAL SPECIFICATIONS Parameter Unit Jasic Arc 160 PFC Jasic Arc 180 PFC Jasic Arc 200 PFC (JA-160PFC) (JA-180PFC) (JA-200PFC) Rated input voltage AC 95-230V ±15% 50/60HZ AC 95-230V ±15% 50/60HZ AC 95-230V ±15% 50/60HZ 115V - 3.7 115V - 3.2 115V - 3.5...
  • Page 11: Description Of Controls

    CONTROLS Front view Jasic Arc 160 PFC, 180 PFC and 200 PFC 1. Digital ammeter: Displays the pre-set welding current which is adjusted via the welding current dial (8) 2. MMA/TIG indicators: Visual indictors for MMA and TIG 3. MMA/TIG switch: The selection toggle switch for MMA and TIG 4.
  • Page 12: Installation

    INSTALLATION Unpacking Check the packaging for any signs of damage. Carefully remove the machine and retain the packaging until the installation is complete. Location The machine should be located in a suitable position and environment. Care should be taken to avoid moisture, dust, steam, oil or corrosive gases.
  • Page 13: Operation

    OPERATION - MMA Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA welding MMA (Manual Metal Arc), SMAW (Shielded Metal Arc Welding) or just Stick Welding.
  • Page 14 Open the gas torch valve located close to the torch head and the gas will flow. The Jasic ARC range allows the tungsten to be in direct contact with the work piece with minimal current so as not to leave tungsten deposits. Once contact has been made the tungsten can then be lifted away 2-4mm from the work piece and the welding arc is then established.
  • Page 15: Guide To Mma Welding

    GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Notes for the welding beginner This section is designed to give the beginner who has not yet done any welding some information to get them going.
  • Page 16 GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA process tips and guides Typical welder set up 1.
  • Page 17 GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA arc striking Tap Technique - Lift the electrode upright and bring it down to strike the work piece. After forming a short circuit, quickly lift up about 2~4mm and arc will be ignited.
  • Page 18 GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Fillet welding The electrode should be positioned to split the angle i.e. 45º. Again the electrode should be inclined in the direction of travel at around 10º-30º.
  • Page 19: Mma Welding Problems

    MMA WELDING PROBLEMS Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Arc welding defects and prevention methods Defect Possible cause Action Excessive spatter (beads of metal Amperage too high for the...
  • Page 20: Maintenance And Troubleshooting

    MAINTENANCE AND TROUBLESHOOTING The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge. Make sure the input cable of the machine is disconnected from the electricity supply and wait for 5 minutes before removing the machine covers. Maintenance In order to guarantee that the arc welding machine works efficiently and in safety, it must be maintained regularly.
  • Page 21: Ec Declaration Of Conformity

    Electrical and Electronic Equipment states the electrical equipment that has reached its end of life must be collected separately and returned to an environmentally compatible recycling facility. Jasic has a relevant recycling system which is compliant and registered in the UK with the environment agency. Our registration reference is WEEMM3813AA.
  • Page 22: Statement Of Warranty

    This should be carried out by a suitably qualified competent person. In the unlikely event of a problem, this should be reported to Jasic technical support team to review the claim.
  • Page 23: Schematic

    SCHEMATIC...
  • Page 24: Jasic Contact Details

    Wilkinson Star Limited Shield Drive Wardley Industrial Estate Worsley Manchester M28 2WD +44 (0)161 793 8127 www.jasic.co.uk April 2020 Issue 3...

Table of Contents