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Related Manuals for MGE UPS Systems Epsilon STS 200A
Summary of Contents for MGE UPS Systems Epsilon STS 200A
- Page 1 . m g e u p s . c o m Standard Features Epsilon 200A System Epsilon 400A/600A System Epsilon STS 200A and 400A/600A Static Transfer Switch Installation and User Manual 86-504004-00 B03...
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Page 3: Revision History
A 0 0 B 0 0 B 0 1 B 0 2 B 0 3 Copyright © 2005 MGE UPS SYSTEMS, INC. All rights reserved. Printed in U.S.A. MGE UPS SYSTEMS, INC. 1660 Scenic Avenue Costa Mesa, CA 92626 (714) 557-1636... -
Page 4: Important Safety Instructions
IEEE 587-1980/ANSI C62.41 for Cat. B3, 1980 Standards for Surge Withstand Ability FCC rules and regulations of Part 15, Subpart J, Class A , EN50081-2 (use shielded cables) UL listed under 1008, Standards for Transfer Switch Equipment. NEMA PE 1 (National Electrical Manufacturers Association) - Uninterruptible Power Systems NEMA 250 (National Electrical Manufacturers Association) –... -
Page 5: How To Use This Manual And Symbol Usage
WARNING To reduce the risk of fire or electric shock, install in a temperature and humidity controlled indoor area free of conductive contaminant’s. This equipment is intended only for installations in a RESTRICTED ACCESS LOCATION. ATTENTION Pour réduire le riske d'inccendie ou d'électrocution, installer dans une enciente intérieure contrôlée en température et humidité... -
Page 6: Caution: Record All Serial Numbers
Epilson STS CAUTION: Record All Serial Numbers! RECORD ALL SERIAL NUMBERS FOR THE Epilson STS THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE. KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL UPS SERIAL NUMBER: _______________________________________________________ MODULE SERIAL NUMBER: ____________________________________________________ BATTERY SERIAL NUMBER: ___________________________________________________ ADDITIONAL MODULES SERIAL NUMBERS:... -
Page 7: Table Of Contents
3 Connection of the Load Outputs Step 4 Call MGE UPS Systems for Field Engineer Service Step 5 Arrival of MGE Field Engineer ......QS —5 Optional Steps . - Page 8 3.4.1 Switch Arrangement ........3 —5 3.4.2 Electrical Bypass Switch Interlock .
- Page 9 Section 3 Operation (continued) section description ......... . .page 3.4.6 EPO .
- Page 10 Removing the Communications Card Cover..... .2 — 7 2-7: SA2 and Dip switch location on communication card....2 — 8 2-8: JBUS Communication Card.
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Page 11: Quick Start
CAUTION Scheduling of the MGE Field Service Engineers typically should be done 7 to 10 days before they are required on-site. If the startup of the UPS is critical to maintaining your schedule, please call the MGE toll free telephone number at 1-800-438-7373 for assistance. Final installation and start-up should be completed by a qualified MGE Field Service Engineer. -
Page 12: Qs-1 Positioning Of 200A Epsilon Sts™
Epilson STS Step 1 Unpacking Once the Epsilon STS UPS System has been inspected and received from the shipping courier, the unit should be moved with the use of a fork lift or pallet jack to a position as close to the final installation location as possible. Prior to any installation, the following items should be observed upon receipt of the Epsilon STSTM 10-30 kVA UPS. -
Page 13: Qs-2 Positioning Of 400/600A Epsilon Sts™
Figure QS-2 Positioning of 400/600A Epsilon STS™ LEVELING JACKS 86-504004-00 B03 Installation and User Manual CASTERS OPTIONAL SEISMIC BRACKETS SECURED USING 3/8 BOLT Quick Start QS —3... -
Page 14: Step 2 Connection Of Utility Power Inputs
Epilson STS Step 2 Connection of Utility Power Inputs Connect Input Power from Two Sources The Epsilon STS™ systems provides for either top or bottom cable entry. Connections are to be made with 75°C copper wire cables and using the lugs supplied with the STS unit. Refer to section 2.0 Installation and/or the system installation drawing(s) for more details (such as cable size and number of conductors). -
Page 15: Qs-4 400/600A Sts Input/Output Power Connections
Figure QS-4 400/600A STS Input/Output Power Connections. CONTROL WIRE PANDUIT/WIRE-WAYS COMMUNICATION CARDS TERMINAL CONTROL WIRE PANDUIT/WIRE-WAYS CONTROL WIRES Step 4 Arrival of MGE Field Engineer The MGE Field Engineer will finalize the initial Epsilon STS™ start-up. To insure a successful installation and reliable STS service, the MGE Field Engineer will verify all of the installation connections, fusing, and then will examine the extensive set of Epsilon STS™... -
Page 16: Qs-5B 400/600A Sts
STS controls will power up and issues alarm(s). Silence the alarm buzzer by pressing the “Alarm Silence” pushbutton on the front display panel. C. Lock CB5 (S2 bypass switch) and remove the lock key (for 4-interlock system, also lock CB2 and remove key). Using key(s), unlock and close CB4 (S1 bypass switch). -
Page 17: Introduction
Scope Introduction is a general description of system characteristics of Epsilon STS electrical, mechanical and environmental specifications. Reference Manuals 160304-00 C00 JBUS/RS232, Installation and User manual. Section Descriptions Quick Start This Quick Start will guide qualified engineers through unpacking and positioning the unit, the equipment, tools, and steps required to perform power input/output connections to prepare the unit for MGE Field Service Engineers to perform on-site final installation and startup. -
Page 18: General Description
Epilson STS General Description The Epsilon STS™ system is available in two different cabinet sizes. Dimensions for the cabinets are: 200A cabinet: 72”H x 24”W x 30”D 400A/600A cabinet: 72”H x 38”W x 30”D Both cabinets are designed to provide for top and/or bottom entry of input and output power feeds. The Epsilon STS™... -
Page 19: Epsilon Ststm System Characteristics
The SCR outputs for each corresponding phase from both inputs are then connected and fed through an output isolation molded case switch to the output terminals. These SCR's are rated to carry the full 100% load (continuous rated) while operated as stipulated herein and at the maximum ambient temperature specified. - Page 20 Epilson STS 1.4.1 Plus and PMM Ultra In the PMM Plus configuration, the input of the PMM distribution system accepts two independent AC input sources feeding to the STS. If the preferred input source power is not available, the STS will transfer to the alternate input source, avoiding interruption to the critical load. The output power is conditioned and stepped down to distribution voltage via an isolation transformer, feeding panelboards or main frame circuit beakers.
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Page 21: System Major Components
STS transfers the load to that source if the load is not already being powered by that source. On closure of a bypass switch, the control logic will also shunt trip opposite bypass and input isolation switches if necessary to prevent cross-connec- tion of the two sources. -
Page 22: Operator Input Display
Hard Keys Input Power SCR Switch Soft Keys Static Transfer Switch (STS) All components within the Epsilon STS™ cabinet that function as a system to Plus Ultra Figure 1-3: Operator Input Display. L C D G R A P H I C D I S P L A Y L E D S T A T U S &... -
Page 23: Single Line Diagram
During normal operation, CB1, 2, 3A and 3B (if installed) are closed and the load receives power from the designated preferred source through either SW1 or SW2 SCR switch. In the event of a preferred source failure, the STS will transfer the load to the alternate source in a fraction of a cycle. If bypassed by closing either CB4 or CB5 bypass switch, CB1, 2, 3A and 3B (if installed) are opened, isolating the static switch section for maintenance. -
Page 24: System Specifications
Operating temperature Storage Humidity Altitude Acoustic noise 1.7.1 Electrical Electrical Characteristics Nominal Input Voltage Nominal Output Voltage Maximum Continuous Current Molded Case Switch Rating Input/Output Frequency Load Power Factor Non-Linear Loads Capability Overload Rating Source Voltage Distortion Output Voltage Distortion... -
Page 25: Electrical Cable Access And Connections
1.72 Electrical Cable Access and Connections Electrical connections and other cabinet interconnection will vary depending upon the configuration and options selected with your Epsilon STS™ system. Refer to the installation drawings supplied with your equipment. CAUTION: 1.7.3 Connecting Power Cables To access the connection terminal busbars, open the front door of the Epsilon STS™. -
Page 26: Input/Output Power Connections
Epilson STS 1.7.4 Accessing Electrical Connections CAUTION: The ONLY user serviceable items in the Epsilon STS™ unit are: The input power connections The load connection Any wire connections to the customer control terminal block. The communication card options The access method for connections made to the communication cards is clearly seen when the front door to the Epsilon STS™... -
Page 27: Sts Power And Control Wire Connections
Figure 1-6: 400/600 STS Power and Control Wire Connections. CONTROL WIRE PANDUIT/WIRE-WAYS COMMUNICATION CARDS TERMINAL CONTROL WIRE PANDUIT/WIRE-WAYS CONTROL WIRES Table 1-2: Input/Output Power Connections. # OF CABLES PER RATING PHASE (AMPS) 86-504004-00 B03 TOP ENTRY CONDUIT PLATE CONTROL WIRES THREADED THROUGH UNIT. - Page 28 Epilson STS (This page left blank intentionally) 1 — 12 86-504004-00 B02...
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Page 29: Setup And Installation
Scope Setup and Installation guides the User through tools and equipment required for making hardwire connections. Included are power cable connections with wire diagrams for configuring the product to specifications, and obtaining MGE field service assistance for final installation and startup. Final installation and start-up should be completed and performed by a qualified MGE Field Service Engineer. -
Page 30: Sts And 400/600A Sts Cabinet Clearances
Epilson STS Cabinet Placement and Environment The complete STS system may consist of more than one cabinet depending on whether the STS is a stand-alone unit or it is used in conjunction with input isolation or output distribution cabinets such as the Power Management Module (PMM ) cabinets. -
Page 31: Conduit Plate Location (Bottom Entry)
2.2.1 Conduit Plate Location (bottom entry) Cable entry through the bottom is the standard preferred design for the Epsilon STS™ cabinet. Please see the following figure for the location of the bottom entry conduit plate. Figure 2-2: 200A /400/600A STS Cabinet Footprint and Top View. 200A STS FOOTPRINT 400/600A STS... -
Page 32: Remote Emergency Power Off (Repo) Cable Connections
Epilson STS They should not pass near interference-emitting equipment or sensitive loads. Complete wiring instructions for your installation are provided on the installation drawings supplied with the equipment. 2.3.3 Remote Emergency Power Off (REPO) Cable Connections Control connections are available for “Remote Emergency Power Off” (REPO) through a customer-supplied normally open dry contact or pushbutton. -
Page 33: Connection Of The Relay Communication Card
2.3.5 Connection of the Relay Communication Card The relay communications card contains six programmable dry contact outputs and two programmable dry contact inputs, and is standard on the Epsilon STS™. The inputs and outputs are factory programmed according to functions listed in Table 2-2. Table 2-2: Relay Contacts (communications card) Inputs Note: 1. -
Page 34: Characteristics Of The Output Contacts
Epilson STS 2.3.6 Characteristics of the Output Contacts Relay type Normally Open. Max. voltage 250VAC, 30VDC. Max. current Cable 4 x 18 AWG, cover plate hole diameter 0.26 inch ± 0.01 inch Figure 2-4: Output Contacts. 2.3.7 Characteristics of the Input Contacts Switched voltage Consumption Cable... -
Page 35: Removing The Communications Card Cover
2.3.8 Removing the Communications Card Cover a) Remove the cover “3” secured by the screws “1”. b) Run the communications cables through the cable entry holes “4”. c) Connect the conductors to the input “6” and output “5” terminal blocks (see connection example in diagram below). -
Page 36: Sa2 And Dip Switch Location On Communication Card
Epilson STS Setting Operation Mode Set DIP switch SA1 for one of the following configuration modes: First Card Standard Mode (default) All switches OFF First Card Programmable Mode SA1 switch 3 ON Figure 2-7: SA2 and Dip switch location on communication card. -
Page 37: Setting The Output Relay Contacts And Inputs Switching States
N.O. It is possible to individually set each relay and input to N.O. or N.C. mode by setting each switch on SA2 individu- ally. The parameters for relays 1 to 6 are set using SA2 DIP switches 1 to 6 respectively. The parameters for inputs A and B are set using SA2 DIP switches 7 and 8 respectively. -
Page 38: Check Points Before And After Start Up
Before starting the Epsilon STS™, be certain that you fully understand the operation of the indicators, controls, and operational sequences. MGE UPS SYSTEMS,INC. offers professional start up services in most countries. It is suggested that before applying power to your Epsilon STS™, your contract with MGE for a professional start up with an MGE Field Engineer. -
Page 39: Operation
Scope Operation describes Epsilon STS dures, safety checklists, modes and specifications and theory of operating the Epsilon STS Preparation for Operation Several items must be considered when preparing the Epsilon STS™ system for operation. Configuration Location Environment Electrical Connections The following sections discuss in more detail these items. Pre-Start Up Safety Check List Ensure all power and control wires have been properly connected and securely tightened. -
Page 40: Normal Start Up Procedure
STS. 12. Open (and lock) the Source #1 bypass switch, CB4. The load is now supplied through the static switch. Verify on the LED mimic diagram on the front display panel. Also check the operating status on the LCD screen. -
Page 41: Post Start Up Safety Check List
2. Follow the Bypass Procedure to bypass the static switch and connect the load through the bypass switch to the desired bypass source. Isolation switches CB1, CB2, CB3A and CB3B (if installed) will be in the OFF (or Tripped) position. -
Page 42: Transfer Operations
Manual Transfers The STS can be operated as a manual switch when the Manual Control keyed switch on the front panel is in the ON position, enabling the manual control pushbuttons and some setpoint changes, for the following manual opera- tions: a) Manual Change Preferred Source Pushbutton –... -
Page 43: Transfer Authorization/Prohibition
Mechanical Kirk key interlocks are provided on the two maintenance bypass switches (CB4 and CB5) to prevent an operator from closing both bypass switches at the same time. A single key allows closure of one switch at a time. Additional key interlocks on the two STS input isolation switches (CB1, CB2) to ensure that the STS is on the source that the operator intends to bypass to, are available as an option. -
Page 44: Live System Test (Except With 4-Interlock System)
Live System Test (Except with 4-Interlock System) While in maintenance bypass, and with the STS output isolation switch off, the STS can be tested with both sources connected to the STS through the input isolation switches (using the SCR's to make actual transfers). -
Page 45: Open Scr Protection
Bypass Load to Source #1 1. The Source #1 SCR Switch #1 must be indicated closed on the display panel. If not, transfer the load to Source #1 by turning the Manual Control key switch on the front display panel to the “ON” position and pressing the Change Preferred Source Pushbutton. - Page 46 Bypass Load to Source #2 1. The Source #2 SCR Switch #2 must be indicated closed on the display panel. If not, transfer the load to Source #2 by turning the Manual Control key switch on the front display panel to the “ON” position and pressing the Change Preferred Source Pushbutton.
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Page 47: Front Panel
MGE UPS Systems is pleased that you have selected our product to protect the AC power in your facility or instal- lation. Should you have any questions about this manual or the Epsilon STS™ product, please do not hesitate to contact MGE Customer Support at 1 800 523-0142. -
Page 48: Front Display Interface Panel
0 KW UPS 1 A-B 503 V B-C 501 V C-A 507 V 60.0 HZ SOURCE S1 AVAILABLE PREFERED SOURCE SWITCH 1 3 —10 HELP 1 KVA PF 0.0 Preferred v o l t UPS 2 A-B 504 V Synchro... -
Page 49: Lcd Normal Operation Screen
Figure 3-2: LCD Normal Operation Screen NORMAL OPERATION A 200A B 200A 133 KW 0.8 PF Preferred Source S1 Synchro V1 480V V2 480V V3 480V 60.0 HZ Current Flow Indication for Source S1 86-504004-00 B03 Visual/Audible Alarms -access separate screen to view alarms. C 200A 166 KVA Source S2... -
Page 50: Manual Operation Pushbuttons
- requires MANUAL CONTROL switch to be Override Limits pushbutton - enables manual transfers in out-of-phase conditions - requires MANUAL CONTROL switch to be in Manual Control keyed switch- The "Return to Preferred Source", "Change 3 —12 - always active - silences audible alarm horn... -
Page 51: Led Mimic Diagram
WHEN SOURCE #1 POWER IS APPLIED TO SOURCE S1 INPUT SOURCE #1 INPUT C.B. GREEN LED-LIT WHEN CLOSED SUMMARY ALARM-RED LED STATIC SWITCH #1 GREEN LED-LIT WHEN SCR1 ON SOURCE #1 BYPASS C.B. GREEN LED-LIT WHEN CLOSED OUTPUT POWER TO LOAD... -
Page 52: Operator Interface Screens
Epilson STS 3.14 Operator Interface Screens The screen displays contained on the Epsilon STS™ Operator Interface provide an easy to use method to access and control the STS features. A screen saver feature will blank out the LCD screen after the Epsilon STS™ has been in continuous operation for a while. -
Page 53: Customization Settings
3.15 Epsilon STS™ Customization Certain parameters can be customized as follows: 1. Press the <Menu> button. 2. Select <Setup>, then <Customization> using the function buttons marked 3. Confirm by pressing the function button marked 4. Enter the password (default factory password is “0 0 0”. Select Setup, then Password to change the password). -
Page 54: Product Name
Product Name (This page left blank intentionally) 3 —16 86-504004-00 B02... - Page 55 This warranty shall be exclusive of any and all other warranties express or implied and may be modified only by a writing signed by an authorized officer of MGE UPS SYSTEMS, INC. This warranty shall extend to the Purchaser but to no one else.
- Page 56 Warranty and Product Registration Thank you for choosing MGE UPS SYSTEMS, INC. for your power protection, distribution, and quality requirements. We are pleased to have you join our increasing family of users. In order to maximize the value you receive from this product, and to ensure that you are kept informed of product or software updates, we recommend that you take a few minutes to register your new purchase.
- Page 57 Customer FAQ or International calls: 1-714-557-1636 Commitment: MGE UPS SYSTEMS, INC. is committed to providing easy to access factory trained experts that will provide responses to any questions that you might have. Scheduling Field Service Engineer Support Scheduling of the MGE Field Service Engineers typically should be done 7 to 10 days before they are required on-site.
- Page 58 Product Name (This page left blank intentionally) W—4 86-504004-00 B02...
- Page 59 BTU or Btu British thermal unit. Defined as the amount of heat required to raise the tempera- ture of one pound of water by 1°F. BYPASS See “Static Transfer switch”. BYPASS mode See “off-line mode”. Carrier The company or individual responsible for delivering goods from one location to another.
- Page 60 Epilson STS Current rating The maximum current that a conductor or equipment can carry reliably without damage. Decibel Adjusted. dBrnC Decibel above reference noise. DC or dc Direct current, or voltage. Digital Meter The LCD display on the front panel of inverter system. Earth ground A ground circuit that has contact with the earth.
- Page 61 Refers to an electronic technician qualified to maintain and repair electronic equip- ment. Not necessarily qualified to install electrical wiring. DB-9 type connector on the LCD panel allowing MGE UPS SYSTEMS Customer Support Service technician to access programmable and diagnostic features of the system.
- Page 62 Epilson STS (This page left blank intentionally) G — 4 86-504004-00 B03...
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Page 63: Scenic Avenue Costa Mesa, Ca
A free copy of this document may be downloaded from the proprietary MGE Rep Web site. Please contact your MGE UPS SYSTEMS, INC. Representative for assistance. NAME... - Page 66 . m g e u p s . c o m Contact MGE United States MGE UPS SYSTEMS 1660 Scenic Ave. Costa Mesa, CA 92626 Tel: (714) 557-1636 (800) 523-0142 Fax: (714) 557-9788 email: info@mgeups.com www: mgeups.com...
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