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Sinclair ASH-13AIA PT Service Manual
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Sinclair ASH-13AIA PT Service Manual

Arctic serie
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SERVICE MANUAL
ARCTIC SERIE
ASH-13AIA PT, ASH-18AIA PT

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Summary of Contents for Sinclair ASH-13AIA PT

  • Page 1 SERVICE MANUAL ARCTIC SERIE ASH-13AIA PT, ASH-18AIA PT...
  • Page 5 ASH-13AIA PT ASH-13AIA PT...
  • Page 6 ASH-13AIA PT...
  • Page 7 ASH-18AIA PT ASH-18AIA PT...
  • Page 8 ASH-18AIA PT...
  • Page 9 ASH-13AIA PT Condition Condition Indoor:DB 20°C Indoor:DB 27°C WB19°C Indoor air flow:Turbo Indoor air flow: Turbo Pipe length:5m Pipe length:5m Voltage:230V Voltage:230V Compressor Speed(rps) Compressor Speed(rps) ASH-18AIA PT Conditions Indoor: DB27°C/WB19°C Indoor air flow: High Pipe length: 5m Conditions Indoor: DB20°C/WB15°C...
  • Page 10 ASH-13AIA PT Conditions Conditions Indoor:DB20°C Indoor:DB27°C/WB19°C Indoor air flow:Super High Indoor air flow:Super High Pipe length: 5m Pipe length: 5m 32 33 34 35 36 37 38 39 40 41 42 –20 –15 –10 –5 Outdoor temp.(°C) Outdoor temp.(°C) ASH-18AIA PT Conditions Indoor: DB27°C/WB19°C...
  • Page 11 Outdoor side noise Indoor side noise Heating Cooling Compressor frequency(Hz) Heating Cooling Indoor fan motor rotating speed Compressor frequency(Hz)
  • Page 12 Φ55 Φ55 Φ55 Φ55 49.5...
  • Page 13 ASH-13AIA PT ASH-18AIA PT...

  • Page 14: Indoor Unit

    INDOOR UNIT OUTDOOR UNIT GAS SIDE 3-WAY VALVE 4-Way valve Discharge HEAT EXCHANGE (EVAPORATOR) Accumlator Suction COMPRESSOR HEAT EXCHANGE (CONDENSER) Intercooler LIQUID SIDE Electron Strainer Strainer Strainer Capillary Strainer 2-WAY VALVE expansion valve COOLING HEATING...
  • Page 15 ASH-13AIA PT...
  • Page 16 ASH-18AIA PT ASH-13AIA PT N(1)
  • Page 17 ASH-18AIA PT...
  • Page 18 ASH-13AIA PT...
  • Page 19 ASH- AIA PT 10 11...
  • Page 20 ASH- 3AIA PT 14 15...
  • Page 21 ASH- AIA PT Terminal of compressor wire Terminal of low pressure protection Terminal of compressor overload protection Te r m i n a l o f o u t d o o r temperature sensor Terminal of outdoor fan Terminal of 4-way valve Communication wire with indoor unit Power supply live wire...
  • Page 22 Humidify Health ON/OFF button +/- button Cool button Heat button Fan button I FEEL button up down swing button Mode button Left right swing button T-ON/T-OFF button Clock button Humidity button/Health button X-fan button Air button Light button Sleep button WIFI button...
  • Page 23 Set fan speed Operation mode Send signal battery power Auto mode WIFI humidity functions Cool mode Temp.display type INTELLIGENT Healthy mode Dry mode Set temperature Fan mode Heat mode Up & down swing Set time Left & right swing heating function HOUR ON OFF Turbo fan speed child lock...
  • Page 24 no display (stops at current position) AUTO COOL HEAT no display (horizontal louvers stops at current position)
  • Page 25 cancel INTELLIGENT INTELLIGENT cancel cancel...
  • Page 26 signal sender battery reinstall remove Cover of battery box battery level...
  • Page 29 ① ⑤ ② ④ ③...
  • Page 30 Horizontal louver postion diagrammatic sketch Initial stauts after reset is finished Lower swing Upper swing...
  • Page 34 1. Compensation function of input parameters According to the structure of wall-mounting unit, considering the comfortability for operation, indoor ambient temperature when the compressor is at OFF status is higher than set temperature under heating mode. 2. Control of detecting the availability of parameters For ensuring the safety and reliability of operation, please insert the outdoor discharge temperature sensor into the corresponding temperature sensor bushing to make sure that the control system can detect system discharge temperature accurately.
  • Page 35 11.2 Under cooling or drying mode, if T <6, the operation frequency of compressor may increase or decrease; inner tube 11.2.1 If the unit is stopped because of freeze protection for 6 times successively, it can’t resume operation automatically and the malfunction will be displayed continuously, which can only be resumed by pressing ON/OFF button.
  • Page 38 Space to the wall At least 15cm At least 15cm Space to the wall Drainage pipe...
  • Page 39 Start installation Preparation before installation Read the requirements select installation Prepare tools for electric connection location Select indoor unit Select outdoor unit installation location installation location Install the support of outdoor unit Install wall-mounting (select it according to the actual situation) frame, drill wall holes Connect pipes of indoor Fix outdoor unit...
  • Page 41 Wall Wall Level meter Mark in the middle of it Space Space to the to the Open-end wrench wall wall above above Union nut 150mm 150mm Pipe Pipe joint Union nut Pipe Torque wrench Right Left Φ55mm Φ55mm Indoor pipe Rear piping hole Rear piping hole Insulating pipe...
  • Page 42 Screw Pane Wiring cover Indoor and outdoor power cord Indoor unit pipe Cable-cross Liquid hole pipe Band Drain hose Power connection wire Drain hose Connection pipe Band Indoor power cord 13K: N(1) yellow- blue black brown green Outdoor unit connection 18K: N(1) yellow-...
  • Page 43 13K： N(1) Handle yellow- green brown blue black brown yellow- blue POWER green Indoor unit connection 18K： N(1) Drain vent Chassis yellow- yellow- Note: the wiring connect is for green blue black brown brown blue green Outdoor drain join t reference only, please refer to Drain hose the actual one.
  • Page 44 The drain hose can't be fluctuant The water outlet can't be placed The drain hose in water can't be fluctuant The water outlet can't be fluctuant Liquid valve Piezometer Gas valve Valve cap Refrigerant charging vent Nut of refrigerant Charging vent Vacuum pump Inner hexagon spanner...
  • Page 45 Display Method of Outdoor Display Method of Indoor Unit Unit Indicator has 3 kinds of Indicator Display (during display status and during Malfunction blinking, ON 0.5s and OFF Dual-8 A/C status Possible Causes blinking, ON 0.5s and OFF Name 0.5s) Code 0.5s Display...
  • Page 46 Display Method of Outdoor Display Method of Indoor Unit Unit Indicator has 3 kinds of Indicator Display (during display status and during Malfunction blinking, ON 0.5s and OFF Dual-8 A/C status Possible Causes blinking, ON 0.5s and OFF Name 0.5s) Code 0.5s Display...
  • Page 47 Display Method of Outdoor Display Method of Indoor Unit Unit Indicator has 3 kinds of Indicator Display (during display status and during Malfunction blinking, ON 0.5s and OFF Dual-8 A/C status Possible Causes blinking, ON 0.5s and OFF Name 0.5s) Code 0.5s Display...
  • Page 48 Display Method of Outdoor Display Method of Indoor Unit Unit Indicator has 3 kinds of Indicator Display (during display status and during Malfunction blinking, ON 0.5s and OFF Dual-8 A/C status Possible Causes blinking, ON 0.5s and OFF Name 0.5s) Code 0.5s Display...
  • Page 49 Display Method of Outdoor Display Method of Indoor Unit Unit Indicator has 3 kinds of Indicator Display (during display status and during Malfunction blinking, ON 0.5s and OFF Dual-8 A/C status Possible Causes blinking, ON 0.5s and OFF Name 0.5s) Code 0.5s Display...
  • Page 50 Display Method of Outdoor Display Method of Indoor Unit Unit Indicator has 3 kinds of Indicator Display (during display status and during Malfunction blinking, ON 0.5s and OFF Dual-8 A/C status Possible Causes blinking, ON 0.5s and OFF Name 0.5s) Code 0.5s Display...
  • Page 51 Display Method of Indoor Unit Display Method of Outdoor Unit Indicator Display (during Indicator has 3 kinds of display blinking, ON 0.5s and OFF status and during blinking, ON Dual-8 Malfunction A/C status Possible Causes 0.5s) 0.5s and OFF 0.5s Code Name Operation...
  • Page 52 Troubleshooting for F1,F2 malfunction the wiring terminal between the temperature sensor and the controller loosened or poorly contacted? Insert the temperature sensor tightly Is malfunction eliminated Is there short circuit due to trip - over of the parts? Make the parts upright Is malfunction eliminated Is the...
  • Page 53 Start Turn the fan blades by hand under power-off condition Adjust the motor and blade Whether the fan blades assembly so that rotor can run can run smoothly? smoothly. Turn unit on to check whether the malfunction is eliminated. Under power-off condition, Reinsert the wiring check whether the wiring terminal between indoor fan and main...
  • Page 54 Troubleshooting for C5 malfunction Appearance of Is there jumper cap on the the jumper cap mainboard ? Assemble the jumper cap with the same model Is malfunction eliminated the jumper cap inserted correctly and tightly ? Insert the jumper cap tightly Is malfunction eliminated...
  • Page 55 Troubleshooting for E5 malfunction Is the supply voltage unstable Normal fluctuation is within 10 % of the rated Malfunction is with big fluctuation? voltage on the nameplate eliminated Is the supply voltage too low Malfunction is Malfunction is Adjust the supply voltage to maintain it within with overload? eliminated eliminated...
  • Page 56 Start Cut off power supply. Check if connection line of IDU and ODU and the wire inside electric box are correctly connected. Connect the line Correct connection? according to Malfunction eliminated? wiring diagram. Main board matches Match correctly with display board? Main board of Malfunction eliminated? according to product IDU matches with that of ODU?
  • Page 57 Turn on the unit and wait 1 minute Use AC voltmeter to measure the voltage on the two ends of electrolytic capacitor (see fig 30) Malfunction of Replace outdoor Voltage higher the outdoor mainboard than 200V? mainboard AP1 Measure the voltage input with AC voltmeter (see fig 30) Power supply is...
  • Page 58 H5, H7 or P5 is displayed after turning on the unit Measure if the voltage The unit starts Repair power supply to make input is within 180~265V Restart the unit operation again the power voltage normal with AC voltmeter (see fig 30) The compressor Adjust it properly The unit starts...
  • Page 59 E8 is displayed Normal protection, please If the outdoor Unit restarts use it after improving the ambient temperature is higher normally outdoor ambient temperature than 53℃? Improve the radiating environment If the radiating of indoor of unit (clean the heat exchanger Unit restarts and outdoor unit is good? and remove surrounding obstacles)
  • Page 60 Turn on the unit The stop time is not sufficient and If the stop time of compressor the high and low pressure of system is more than 3min? is not balanced , please start the unit after 3min Check the connection situation of outdoor mainboard AP1 and If the compressor wire compressor COMP, and the...
  • Page 62 H3 or E4 is displayed 30min after power off the unit If the overload protector SAT is well connected? Under ambient temperature, test the resistance of overload protector with ohmmeter; resistance value should be＜1000ohm Connect wire If the wiring terminal FA of electronic according to wiring expansion valve is well connected? diagram...
  • Page 63 start If power plug is connected Is the malfunction Connect the plug correctly well with the socket eliminated? Check the connection wire between reactor mainboard and situation of connection Reconnect the wire or Power on and If there is short circuit or the replace the connection Is the malfunction restart the unit...
  • Page 64 If the unit operates normally before malfunction Check the connection wire according to the wiring diagram. Check built-in wiring If the connection wire of indoor and outdoor is connected well? unit Reconnect the wire or Replace the If the wiring is replace the connection wire damaged?
  • Page 65 Test9 Test3 Test4 Test2 Test1 Test5 Test8 Tset7 Test6 Test10 Test11 Test12...
  • Page 66 Turn on the unit and wait 1 minute Use DC voltmeter to measure the voltage on the two ends of electrolytic capacitor Fault with the voltage Replace the control testing circuit on Voltage higher than 200V? panel AP1 control panel AP1 Measure the AC voltage between terminal L and N on wiring board XT(power supply)
  • Page 68 Energize and switch on Use AC voltmeter If the voltage Check the supply to measure the IPM protection between terminal L voltage and voltage between occurs after the and N on wiring machine has run for terminal L and N restore it to board XT is within a period of time?
  • Page 69 Anti-high temperature, overload protection Normal protection, please use If the outdoor ambient temperature is it after improve the outdoor higher than 53 ºC? ambient temperature After the unit de- energized for 20min Improve the If the radiating of outdoor radiating environment of and indoor unit is well? unit...
  • Page 70 Energize the unit and start it If the stop time is not enough and the If the stop time of compressor high and low pressure of system is not is more than 3min? balance , please start it after 3min Improve the connection situation If the compressor wire COMP(UVW) is of control board AP1 and...
  • Page 71 Synchronism Synchronism after energize the unit occurred during and start it operation Check if the fan Replace fan If the stop time of If the outdoor fan works terminal OFAN is capacitor C1 compressor is more than normally? connected well 3min Replace Improve the radiating...
  • Page 72 After the unit de-energized for 20min If the overload protector SAT is well connected? Under ambient temperature, test the resistance of overload protector with ohmic Connect wire If the wiring terminal FA of electron well with wiring expansion is well connected? diagram The resistance value of firs t 4 l e ad fo ot an d th e...
  • Page 73 Start Check the connection wire of reactor (L) of outdoor unit and PFC capacity Replace connection If there is damaged If the malfunction is wire with circuit short circuit removed? diagram Remove PFC capacity and test resistance of two terminals Capacity is Re-energize short...
  • Page 74 Start If the unit is operation normal before malfunction Check connection wire of indoor and outdoor unit with circuit diagram Check built- in wiring of Connection indoor and correct? outdoor unit Malfunction of Check connection circuit is wire of indoor and If the wiring is detected with outdoor unit with...
  • Page 75 Start Test voltage value with Test 10 position in diagram with voltage meter Number jumping Test voltage value with Test 13 position in diagram with voltage meter Number jumping Outdoor unit Test voltage malfunction value with Test 11 position in diagram with voltage meter Number jumping...
  • Page 88 4. Remove left side plate Remove the screws fixing left side plate and condenser support boa rd, to remove the left side plate. left side plate 5. Remove cross fan blade Remove the screw nut fixing cross fan blade, remove the gasket and spring cushion, to remove the cross fan blade.
  • Page 89 7. Remove electric box assy electric box cove r Remove screws fixing electric box assy and mid-isolation board, loosen the bonding tie, pull off the wiring terminal, lift to remove the electric box assy. electric box assy 8. Remove electric reactor Remove the screws fixing electric reactor, to remove the electric reactor.
  • Page 90 flash vaporizer assy 10. Remove flash vaporizer assy Remove the screws connecting mid-isolation board, lift to remove the flash vaporizer assy. 11. Remove four-way valve assy four-way valve assy Welding cut the spot weld of four-way valve assy, compressor air suction/discharging valve and condenser pipe outlet, lift to remove the four-way valve assy.
  • Page 91 13. Remove compressor compressor Remove the three feet screwnuts fixing compressor, to remove the compressor. 14. Remove big and small valve assy Remove screws connecting condenser assy and chassis, to remove the condenser assy. Remove the screws fixing big and small valve, to small valve remove the valves.
  • Page 92 1. Remove top panel Twist off the screws used for fixing the handle and v alve cover , pull the handle and v alve cover up ward to remove it. handle valve top panel Remove the 3 screws connecting the top panel with the front panel and the right side plate, and then remove the top panel.
  • Page 93 Remove the 5 screws connecting the panel with the chassis and the motor support, and then remove the panel. Remove the 6 screws connecing the left side plate and right side plate and then remove rear grill rear grill panel 3.
  • Page 94 4. Remove fan motor axial flow blade Remove the nuts fixing the blade and then remove the axial flow blade. motor support Remove the 4 tappin g screw s fixing the motor; disconnect the leading wire insert of the motor and then remove the moto r. Remove the 2 tappin g scre ws fixing the motor support and then pull the motor support up wa rds to remove it.
  • Page 95 6.Remove soundproof sponge Since the piping ports on the soundproof sponge are torn easily, remove the soundproof sponge carefully soundproof sponge 7. Remove Isolation sheet Remove the 3 screws fixing the isolation sheet and then remove the Isolation sheet. Isolation sheet 8.
  • Page 96 9. Remov e compressor Remove the 3 foot nuts fixing the compressor and then remove the compressor. compressor 10.Remove condenser sub-assy capillary sub-assy support Remove the screws connecting the support (condenser) and condenser assy,and then remove the support(condenser). condenser sub-assy Remove the chassis sub-assy and condenser sub-assy.
  • Page 97 condenser sub-assy Dissemble the chassis sub-assy and condenser sub-assy. chassis sub-assy...
  • Page 99 Pipe Pipe cutter Leaning Uneven Burr Pipe Shaper Downwards Union pipe Pipe Hard mold Expander Pipe Smooth surface Improper expanding leaning damaged crack uneven surface thickness The length is equal...
  • Page 100 Temp( ) Resistance(kΩ) Temp( ) Resistance(kΩ) Temp( ) Resistance(kΩ) Temp( Resistance(kΩ) 138.1 18.75 3.848 1.071 128.6 17.93 3.711 1.039 121.6 17.14 3.579 1.009 16.39 3.454 0.98 108.7 15.68 3.333 0.952 102.9 3.217 0.925 97.4 14.36 3.105 0.898 92.22 13.74 2.998 0.873 87.35 13.16...
  • Page 101 Temp( ) Resistance(kΩ) Temp( ) Resistance(kΩ) Temp( ) Resistance(kΩ) Temp( Resistance(kΩ) 181.4 25.01 5.13 1.427 171.4 23.9 4.948 1.386 162.1 22.85 4.773 1.346 153.3 21.85 4.605 1.307 20.9 4.443 1.269 137.2 4.289 1.233 129.9 19.14 4.14 1.198 18.13 3.998 1.164 116.5 17.55 3.861...
  • Page 102 Temp( ) Resistance(kΩ) Temp( ) Resistance(kΩ) Temp( ) Resistance(kΩ) Temp( Resistance(kΩ) 853.5 18.34 4.754 799.8 93.42 17.65 4.609 89.07 16.99 4.469 703.8 84.95 16.36 4.334 660.8 81.05 15.75 4.204 620.8 77.35 15.17 4.079 580.6 73.83 14.62 3.958 548.9 70.5 14.09 3.841 516.6 67.34...
  • Page 103 PARTS GUIDE MATRIX SERIE ASH-09AIM PT, ASH-13AIM PT...
  • Page 105 ASH-09AIA INDOOR...
  • Page 106 Description Part Code Note Qty Price Code ASH-09AIA indoor unit Front Panel Sub-Assy 2002264105 Stand Bar 10582150P Screw Cover 24252028P Cover Plate 20122190P Left Decorative Board 20192574D03 Left Side Plate 20052027P Left Driving Box Sub-assy 2011218903 Front Case Assy 20022470 Decorative Strip (Up) 20192572D03 Swing Lever...
  • Page 107 ASH-09AIA OUTDOOR...
  • Page 108 Description Part Code Note Qty Price Code ASH-09AIA outdoor unit Front Grill 22413050 Front Panel Assy 0153305106 Fan Motor FW30J-ZL 1501308507 Clapboard 01233510 Chassis Sub-assy 0280311901P Compressor and Fittings QXAT-B121zE070 00103977 Valve Support Sub-Assy 01703242P Cut off Valve Sub-Assy 1/4 0713376301 Valve 1/2(R410A) 07100006...
  • Page 109 ASH-13AIA INDOOR...
  • Page 110 Description Part Code Note Qty Price Code ASH-13AIA indoor unit Front Panel Sub-Assy 2002264105 Stand Bar 10582150P Screw Cover 24252028P Cover Plate 20122190P Left Decorative Board 20192574D03 Left Side Plate 20052027P Left Driving Box Sub-assy 2011218903 Front Case Assy 20022470 Decorative Strip (Up) 20192572D03 Swing Lever...
  • Page 111 ASH-13AIA OUTDOOR...
  • Page 112 Description Part Code Note Qty Price Code ASH-13AIA outdoor unit Front Grill 22413050 Front Panel Assy 0153305106 Fan Motor FW30J-ZL 1501308507 Clapboard 01233510 Chassis Sub-assy 0280311901P Compressor and Fittings QXAT-B121zE070 00103977 Valve Support Sub-Assy 01703242P Cut off Valve Sub-Assy 1/4 0713376301 Valve 1/2(R410A) 07100006...
  • Page 113 ASH-18AIA INDOOR...
  • Page 114 Description Part Code Note Qty Price Code ASH-18AIA indoor unit Guide Louver 10512916 Front Panel 2002240902 Stand Bar 10582150P Left Side Plate 26112361P Left Decorative Board 20192600 Left Driving Box Sub-assy 2011220101 Decorative Strip (Up) 20192602 Cover plate(Air Outlet) 20122193P Filter Sub-Assy 11122155 Cross Flow Fan...
  • Page 115 ASH-18AIA OUTDOOR...
  • Page 116 Description Part Code Note Qty Price Code ASH-18AIA outdoor unit Front Grill 22415010 Front Panel Assy 01533058 Front Side Plate Sub-Assy none Chassis Sub-assy 01700000016P Electrical Heater (Chassis) 7651000411 Compressor and Fittings QXAT-B121zF070 00105260 4-Way Valve Assy 0302552701 Electronic Expansion Valve assy 0713522201 Right Side Plate Assy 0130329201...

This manual is also suitable for:

Ash-18aia pt