SATO CL612e Service Manual
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SATO CL612e Service Manual

SATO CL612e Service Manual

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See also: Operator's Manual , Operator and Technical Reference Manual
CL608e/CL612e Printers

Service Manual

PN 9001079
Rev. B

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Summary of Contents for SATO CL612e

  • Page 1: Service Manual

    CL608e/CL612e Printers Service Manual PN 9001079 Rev. B...
  • Page 2 All rights reserved. No part of this document may be reproduced or issued to third parties in any form whatever without the express permission of SATO America, Inc. The materials in this document are provided for general information and are subject to change without notice.

  • Page 3: Table Of Contents

    1 Overview ......................4-1 2 Steps Prior to Some Procedures ..............4-2 3 DC Power Voltage Checks ................4-3 4 Potentiometer Assignments & Adjustments ..........4-6 5a Pitch Offset Adjustment .................. 4-8 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 4 5 Clear Cutter Counter ..................7-5 6 Clear EEPROM ....................7-6 7 Sample Test Prints ................... 7-7 Section 8. Troubleshooting Overview ......................8-1 Initial Checklist ....................8-2 The IEEE 1284 Parallel Interface ..............8-2 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 5 Feed Roller Assembly ................. 10-27 Main PCB Assembly ..................10-30 Interface Option ................... 10-31 Dispenser Assembly Option ..............10-32 10 Cutter Assembly Option ................10-39 11 PCMCIA Memory Option ................10-43 Index ..........................Index -1 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 6 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 7: Overview

    The CL608e with its 203 dpi head provides an economical labeling solution for most applications. It can print labels up to six inches wide. The CL612e provides a higher print resolution, 305 dpi to give laser-quality printing. It is useful when higher resolution is needed for detailed graphic images.

  • Page 8: Physical Characteristics

    Section 1. Overview and Specifications 1.2 Physical Characteristics Depth Height FRONT ACCESS DOOR Width . n i . n i . n i a t l Page 1-2 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 9: Printer Features

    External signal connector for Accessories, AMP 57-60140 EXT CONNECTOR Turns power On/Off POWER SWITCH Input power protection. Type 3A/250V . AC FUSE Input 115V 50/60 Hz connector. Use the cable provided. AC POWER INPUT PN 9001079 Page 1-3 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 10: Printer Features

    7 inches, using the wrong setting can void the print head warranty due to excessive pressure. PRINT HEAD MEDIA HOLD ASSEMBLY DOWN PLATEN ROLLER HEAD LATCH Page 1-4 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 11 Service Mode (see page 2-28) to either print a copy of the previously printed label or feed a blank label. The default is to feed a blank label. PN 9001079 Page 1-5 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 12: Operation Paneldisplays

    Dip Switches used to set operational parameters of printer. Refer to Section 2 for settings. *NOTE: Optional RS232 Communication Card contains DSW1 switches which are configured when supplied with the printer. Page 1-6 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 13 Section 1. Overview and Specifications 1.5 Components PRINT HEAD RIBBON GUIDE PLATEN PLATE LCD BOARD AND KB BOARD ON BACKSIDE OF PANEL TIMING BELTS STEPPER MOTOR PLATENS PN 9001079 Page 1-7 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 14: Components

    HEAD LATCH LEVER: When the print head is opened, a micro switch is activated and the printer will stop printing. Error message will be displayed on the LCD operator panel. Page 1-8 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 15: Switches And Sensors

    Media Hold Down is in the up position. All printer operations stop, and an error message is displayed on the LCD. PN 9001079 Page 1-9 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 16: Ribbon

    Section 1. Overview and Specifications 1.7 Ribbon Use only SATO thermal transfer ribbons which were formulated expressly for use in all SATO printers. Use of other than approved ribbons may result in unsatisfactory print quality and/or damage to the print head and may void your warranty.

  • Page 17: Environment & Approvals

    . n i . n i , s l , d l p i l l l o . n i . n i . n i PN 9001079 Page 1-11 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 18: General Printer Specifications

    . n i . t f c t i c t i c t i t n i c t i s f f Page 1-12 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 19 Section 1. Overview and Specifications General Printer Specifications t n I l e l l e l l a i l a i ) f f l a i f f u PN 9001079 Page 1-13 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 20: Character Fonts

    ® r i v l i t y t i c t i t n i l i c y t i Page 1-14 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 21: Bar Codes

    , y r l r r a l r i t i PN 9001079 Page 1-15 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 22 Section 1. Overview and Specifications Page 1-16 SATO CL608e/CL612e Service Manual PN 9001079 Rev.B...

  • Page 23: Section 2. Configuration

    • Thermal transfer or direct thermal mode • Head Check Mode • Hex Dump Mode • Label sensor enable/disable • Single Job or Multi-Job Receive Buffer • Operation Mode DIP SWITCHES DSW1 Page 2-1 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 24 2 Stop Bits Baud Rate Selection (DSW1-5, DSW1-6): DSW1 DSW1-5 DSW1-6 SETTING 9600 19200 38400 57600 Protocol Selection (DSW1-7, DSW1-8): DSW1 DSW1-7 DSW1-8 SETTING Rdy/Bsy Xon/Xoff Bi-Com 3 Bi-Com 4 Page 2-2 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 25: Printer Set Up

    SETTING Eye-Mark Head Check Selection (DSW2-3): DSW2 DSW2-3 SETTING Disable Enable Hex Dump Selection (DSW2-4): DSW2 DSW2-4 SETTING Disable Enable Receive Buffer Selection (DSW2-5): DSW2 DSW2-5 SETTING 1 Item Multi-Job Page 2-3 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 26 Protocol Code Selection (DSW2-7): DSW2 DSW2-7 SETTING Standard Non-Std. M8400 Emulation Mode (DSW2-8): DSW2 DSW2-8 SETTING Disabled Enabled Backfeed Sequence Selection (DSW3-1 and DSW3-2): DSW3 DSW3-1 DSW3-2 SETTING Batch/Continuous Tear Off Cutter Dispenser Page 2-4 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 27 DSW3 DSW3-3 SETTING Sensor Used Sensor Not Used Back-Feed Selection (DSW3-4): DSW3 DSW3-4 SETTING Enabled Disabled External Signal Interface EXT Print Start Signal Selection (DSW3-5): DSW3 DSW3-5 SETTING Disabled Enabled Page 2-5 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 28 Dip Switch Settings External Signal Type Selection (DSW3-6, DSW3-7): DSW3 DSW3-6 DSW3-7 SETTING Type 4 Type 3 Type 2 Type 1 Repeat Print via External Signal (DSW3-8): DSW3 DSW3-8 SETTING Disabled Enabled Page 2-6 SATO CL608e/CL612e Service Manual PN 9001079 Rev.B...

  • Page 29: Default Settings

    Batch Continuous Label Sensor: Sensor Used Backfeed: Enabled External Signals: Disabled t n i t n i . n i t n i c i t l a t DE.AULT SETTING COMPLETED Page 2-7 PN 9001079 SATO CL608e/CL612e Service Manual Rev.B...

  • Page 30: Lcd Panel Configuration

    Section 2. Configuration 2.3 LCD Panel Configuration LINE .EED t n i t l u > - Page 2-8 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 31: Normal Mode

    Section 2. Configuration LCD Panel — Normal Mode User Settings STEP PROCEDURE LINE LINE .EED Print Darkness Setting Darkness STEP PROCEDURE LINE .EED Page 2-9 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 32 Section 2. Configuration LCD Panel — Normal Mode Print Speed Adjustment Speed STEP PROCEDURE LINE .EED Pitch Offset Adjustment STEP PROCEDURE LINE .EED LINE LINE Page 2-10 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 33: Pitch Offset Adjustment

    Original (0 offset) first A B C D E F G line position A B C D E F G Moved with positive (+) offset to print on trailing edge of the label Page 2-11 PN 9001079 SATO CL608e/CL612e Service Manual Rev.B...
  • Page 34 Section 2. Configuration LCD Panel — Normal Mode Cancel Print Job STEP PROCEDURE LINE Yes. .EED .EED LINE Page 2-12 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 35: Advanced Mode

    Section 2. Configuration LCD Panel— Advanced Mode STEP PROCEDURE LINE LINE .EED Zero Slash STEP PROCEDURE LINE .EED AutoOnline STEP PROCEDURE LINE .EED Page 2-13 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 36: Print Offset

    Print Offset STEP PROCEDURE LINE LINE .EED LINE .EED .EED Note: This setting can be overridden by the Base Reference Point Command in your software.. Set Calendar LINE LINE .EED Page 2-14 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 37 LCD Panel — Advanced Mode Set Calendar (Continued) Calendar 00/00/00 00:00 STEP PROCEDURE Year LINE LINE Month .EED LINE LINE .EED LINE LINE Hour .EED LINE LINE Minute .EED LINE .EED Page 2-15 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 38: Character Pitch

    LCD Panel — Advanced Mode Ignore CR/LF STEP PROCEDURE LINE .EED Character Pitch STEP PROCEDURE LINE .EED Note: This command can be overriden by the <ESC>PR or <ESC>PS Character Pitch Commands. Exit Advanced Mode Page 2-16 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 39: Card Mode

    Section 2. Configuration LCD Panel —Card Mode LINE .EED Mem Select (CC1) STEP PROCEDURE LINE .EED Page 2-17 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 40 Section 2. Configuration LCD Panel — Card Mode Card ->MemoryCopy TrueTypeFont Y/N STEP PROCEDURE LINE Card to Memory Copy SATO .ont .EED .EED .EED Page 2-18 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 41 Section 2. Configuration LCD Panel — Card Mode Card ->MemoryCopy SatoFont Y/N STEP PROCEDURE LINE .EED .EED .EED Page 2-19 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 42 Section 2. Configuration LCD Panel — Card Mode Card ->MemoryCopy All Y/N STEP PROCEDURE LINE .EED .EED Page 2-20 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 43 Section 2. Configuration LCD Panel — Card Mode Memory->Card Copy All <XMB> Y/N STEP PROCEDURE LINE .EED .EED Page 2-21 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 44 Section 2. Configuration LCD Panel — Card Mode Card->Memory Copy Program Y/N STEP PROCEDURE LINE .EED .EED Page 2-22 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 45 Section 2. Configuration LCD Panel — Card Mode Memory->Card Copy Program Y/N STEP PROCEDURE LINE .EED .EED Page 2-23 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 46 Section 2. Configuration LCD Panel — Card Mode Card Format Yes No STEP PROCEDURE LINE Memory Format Yes No STEP PROCEDURE LINE Page 2-24 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 47 Section 2. Configuration LCD Panel — Service Mode To Enter Advanced Mode: STEP PROCEDURE LINE LINE .EED [X.XV] Input [X.XV} Page 2-25 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 48 Section 2. Configuration LCD Panel — Service Mode [X.XV] Input [X.XV} STEP PROCEDURE LINE LINE LINE .EED Page 2-26 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 49 Section 2. Configuration LCD Panel — Service Mode [X.XV] Input [X.XV} STEP PROCEDURE LINE LINE LINE .EED Page 2-27 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 50 Section 2. Configuration LCD Panel — Service Mode Auto Online Feed Yes No STEP PROCEDURE LINE Feed on Error Yes No STEP PROCEDURE LINE Reprint W/Feed Yes No STEP PROCEDURE LINE .EED Page 2-28 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 51 Section 2. Configuration LCD Panel — Service Mode Forward/Backfeed Distance Default STEP PROCEDURE .EED LINE .EED Ext Port Pin 9 Select .EED Page 2-29 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 52 Section 2. Configuration LCD Panel — Service Mode Euro Code STEP PROCEDURE LINE .EED LINE .EED Select LCD Display Language STEP PROCEDURE LINE .EED Page 2-30 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 53: Service Mode

    Section 2. Configuration LCD Panel — Service Mode Priority Setting LCD Command STEP PROCEDURE LINE .EED LINE .EED Service Mode Page 2-31 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 54: Counters Mode

    Section 2. Configuration LCD Panel — Counters Mode To Enter Advanced Mode: STEP PROCEDURE LINE LINE .EED Counters DSP CUT LIFE STEP PROCEDURE LINE .EED .EED Page 2-32 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 55: Test Print Mode

    LCD Panel — Counters Mode STEP PROCEDURE .EED .EED Test Print Mode Test Print Mode Configuration STEP PROCEDURE .EED .EED LINE See last pages in this section for test label sample print-outs Page 2-33 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 56: Default Setting Mode

    LCD Panel — Test Print Mode Test Print Size 10 CM .EED STEP PROCEDURE LINE LINE LINE .EED .EED Default Setting Mode Default Setting Mode .EED .EED LINE STEP PROCEDURE LINE .EED Page 2-34 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 57: Maintenance Mode

    Section 2. Configuration LCD Panel — Maintenance Mode — Factory Mode STEP PROCEDURE DSW2-4 LINE and .EED DSW2-4 .EED LINE .EED LINE .EED .EED Page 2-35 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 58: Maintenance Mode

    Section 2. Configuration LCD Panel — Maintenance Mode All Clear Mode STEP PROCEDURE DSW2-4 LINE and .EED DSW-4 LINE .EED LINE .EED LINE .EED Page 2-36 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 59: Download User Defined Protocol Codes

    LCD Panel — Clear Non-Standard Protocol Alt. Protocol Default Complete DSW2-7 LINE .EED STEP PROCEDURE LINE .EED Download User Defined Protocol Codes User Download Press the Line Key LINE LINE STEP PROCEDURE DSW2-7 LINE Page 2-37 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 60: Hex Dump Mode

    Press the Line Key STEP PROCEDURE .EED .EED Refer to the Operator and Technical Reference Manual for the data stream command structure required. Hex Dump Mode Online DSW2-4 STEP PROCEDURE DSW2-4 Page 2-38 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 61 LCD Panel —Firmware Download Mode STEP PROCEDURE DSW2-6 Refer to the specific instructions provided with the flash firmware files provided by SATO America Technical Support or downloaded from the SATO America Web Site. www.satoamerica.com Page 2-39 PN 9001079 SATO CL608e/CL612e Service Manual...

  • Page 62: Sample Test Labels

    Section 2. Configuration 2.4 Sample Test Labels CONFIGURATION BAR CODE MEMORY HEAD CHECK FACTORY Page 2-40 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 63: Section 3. Interface Specifications

    Ext Connector 3.2 Interface Types The parallel interface for CL608e/CL612e printers is a high speed, bi-directional parallel interface that conforms to the IEEE 1284 specification. (ECP mode on some computers). The interface is also compatible with the older Centronics parallel interface standard. If it does not detect the correct IEEE 1284 signals in the interface connection, it will automatically operate in the standard Centronics mode which is much slower.

  • Page 64: Interface Types

    This may cause damage to the interface circuitry in the printer/host and is not covered warranty. USB INTERFACE RS232C SERIAL ETHERNET CENTRONICS INTERFACE INTERFACE PARALLEL INTERFACE Available Interfaces Page 3-2 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 65: The Receive Buffer

    Section 3. Interface Specifications 3.3 The Receive Buffer The CL608e/CL612e printers have the ability to receive a data stream from the host in one of two ways. The receive buffer may be configured to accept one print job at a time or multiple print jobs.

  • Page 66: Receive Buffer

    3.4 IEEE 1284 Parallel Interface The parallel interface for the CL608e/CL612e printers is a Plug-In Interface Module that can be installed by the user. It conforms to the IEEE 1284 specification. It will automatically detect the IEEE 1284 signals and operate in the high speed mode.

  • Page 67: Ieee 1284 Parallel Interface

    PIN ASSIGNMENTS - IEEE 1284 CABLE END Page 3-5 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 68: Rs232C Serial Interface

    DB-25P (Male), 50 ft. maximum length. For cable configuration, refer to Cable Requirements appropriate to the RS232C protocol chosen. Signal Level High = +5V to +12V Low = -5V to -12V PIN ASSIGNMENTS - RS232C PRINTER END Page 3-6 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 69: Cable Requirements

    Ready/Busy signal by the driving software. Typically on a PC, it would be either CTS (pin 5) or DSR (pin 6) on a DB-25 connector. Please Note: SATO does not recommend the use of mechanical data switches commonly called A/B switches, as they are known to damage both the computer and printer serial ports. Page 3-7...

  • Page 70: Rs232C Interface Signals

    . l e Ready/Busy Flow Control Ready/Busy is the hardware flow control for the serial interface on the CL608e/CL612e printers. By raising/lowering the voltage level on Pin 20 of the RS232 port, the printer notifies the host when it is ready to receive data. Pin 4 (RTS) and pin 20 (DTR) are the important signals on the printer for this method of flow control.

  • Page 71: Universal Serial Bus (Usb) Interface

    Windows 98 or above. Details for loading the USB driver are contained in the USB Interface Manual that is shipped with each printer with a USB Optional interface installed. Up to 127 devices may be connected to a USB port. Page 3-9 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 72: Bi-Directional Communications

    The host must request the complete status from the printer, including ready/busy. Refer to the Operator's and Technical Manual for complete information. Page 3-10 SATO CL608e/CL612e Service Manual PN 9001079 Rev.B...

  • Page 73: Accessory (Ext) Connector

    DB-9 to 14 pin Centronics adapter cable is provided for legacy applications. DB-9 14 Pin Pin Assignments Centronics l l i . l l l l i l l i Page 3-11 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 74: Standard Operation

    End of Print Cycle Standard Operation Print Start Input Print Repeat Input Print End Type 1 20 Milliseconds Print End Type 2 Print End Type 3 Print End Type 4 Page 3-12 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 75: Repeat Print

    Replenished Head Open Head Closed Motion Print Motion Stopped Paper End Ribbon End Machine Error Print End Type 1 Print End Type 2 Print End Type 3 Print End Type 4 Page 3-13 PN 9001079 SATO CL608e/CL612e Service Manual Rev.B...
  • Page 76 Section 3. Interface Specifications Page 3-14 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 77: Section 4. Electrical Checks And Adjustments

    " Electrical Checks and Adjustments 4.1 Overview This chapter describes how to check CL608e/CL612e Printers voltage levels and adjust threshold sensor voltages. The power supply converts 125 VAC into regulated DC voltages. The printer uses: +5V and +24V . These DC voltages are not adjustable, however you can measure these DC voltages at test points located on the PCB.

  • Page 78: Steps Prior To Some Procedures

    Lift off the left side cover to expose the main PCB. Refer to the appropriate sub-section to begin adjustments. RAISE THE ACCESS DOOR AND LOOSEN (2) SCREWS ON THE INSIDE TOP OF THE PRINTER REMOVE (3) SCREWS SATO CL608e/CL612e Service Manual Page 4-2 PN 9001079 Rev. B...
  • Page 79 After performing tests, replace the LH cover to the printer. POWER SUPPLY MAIN PCB VR5 IM INTERFACE BOARD VR4 GAP VR1 OFS TEST POINT CONNECTOR VR3 CE VR2 DEM CN13 PN 9001079 SATO CL608e/CL612e Service Manual Page 4-3 Rev. B...

  • Page 80: Dc Power Voltage Checks

    1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 CORRECT POSITION OF NIBS ON CONNECTOR TP TEST CONNECTOR RECEPTACLE ON MODULE PCB @ CN13 CONNECTOR SATO CL608e/CL612e Service Manual Page 4-4 PN 9001079 Rev. B...
  • Page 81 TEST POINT CHART NOTE: The power supply voltages are not adjustable. All voltages must read within +/- 10% of the nominal value for correct operation +2.0V of the printer. +3.3V +24V PN 9001079 SATO CL608e/CL612e Service Manual Page 4-5 Rev. B...
  • Page 82 * USED WITH DISPENSER OPTION LOCATED ON MAIN PCB TURN VR2 FULL CW FOR DISPENSER s f f c t i POTENTIOMETERS ARE LOCATED UNDERNEATH A FLIP - DOWN COVER ON THE FRONT PANEL SATO CL608e/CL612e Service Manual Page 4-6 PN 9001079 Rev. B...

  • Page 83: Potentiometer Assignments & Adjustments

    Section 4. Electric Checks and Adjustments Potentiometer Assignments & Adjustments POWER SUPPLY MAIN PCB VR5 IM INTERFACE BOARD VR4 GAP VR1 OFS TEST POINT CONNECTOR VR3 CE VR2 DEM CN13 PN 9001079 SATO CL608e/CL612e Service Manual Page 4-7 Rev. B...

  • Page 84: A Print Position Adjustment

    Adjust the position using the potentiometer and feed another label. When the adjustment is correct, turn the printer off. If the print position can't be adjusted replace the Keyboard PCB. Refer to Section 6. SATO CL608e/CL612e Service Manual Page 4-8 PN 9001079...

  • Page 85: B Print Position Adjustment

    Adjust the position using the VR1 potentiometer and feed another label. When the adjustment is correct, turn the printer off. If the print position can't be adjusted with the VR1, replace the Main PCB. Refer to Section 6. PN 9001079 SATO CL608e/CL612e Service Manual Page 4-9 Rev. B...

  • Page 86: Label Gap Adjustment

    If these values do not result, try the following: a) Repeat the process b) Clean the sensor c) Verify sensor is operational d) Replace labels with higher quality labels e) Perform factory reset SATO CL608e/CL612e Service Manual Page 4-10 PN 9001079 Rev. B...

  • Page 87: Eye-Mark Adjustment

    If these values do not result, try the following: a) Repeat the process b) Clean the sensor c) Verify sensor is operational d) Replace labels with higher quality labels e) Perform factory reset PN 9001079 SATO CL608e/CL612e Service Manual Page 4-11 Rev. B...

  • Page 88: Offset Label Stop Position Adjustment

    Adjust the stop position using VR2 and feed another label. When the adjustment is correct, turn the printer off. If the print position can't be adjusted replace the Keyboard PCB. Refer to Section 6. SATO CL608e/CL612e Service Manual Page 4-12 PN 9001079...

  • Page 89: Ribbon Sensor Verification

    Turn ON the printer. The printer will initialize as in Step 4. Be sure to place the printer off line. Press the .EED key to generate a blank label and confirm ribbon has been installed and is in position. PN 9001079 SATO CL608e/CL612e Service Manual Page 4-13 Rev. B...

  • Page 90: Ribbon Sensor Adjustment (Near End)

    NOTE: Adjust low level to achieve the biggest difference between each level by repeating the process If these values do not result, try the following: a) Repeat the process b) Clean the sensor c) Replace the sensor SATO CL608e/CL612e Service Manual Page 4-14 PN 9001079 Rev. B...

  • Page 91: Lcd Display Adjustment

    Adjust the display darkness with VR4 potentiometer (located underneath a flip-down cover of the front panel) as necessary. VR 4 POTENTIOMETERS ARE LOCATED UNDERNEATH A FLIP - DOWN COVER OF THE FRONT PANEL PN 9001079 SATO CL608e/CL612e Service Manual Page 4-15 Rev.B...

  • Page 92: Print Darkness Adjustment

    .EED key to enter. Turn O.. the power. Check the print darkness and adjust to suit with VR1. POTENTIOMETERS ARE LOCATED UNDERNEATH A FLIP - DOWN COVER ON THE FRONT PANEL SATO CL608e/CL612e Service Manual Page 4-16 PN 9001079 Rev. B...

  • Page 93: Section 5. Mechanical Adjustments

    Section Mechanical Adjustments 5-1 Overview SATO CL608e/CL612e printers contain adjustable sub-assemblies. This means that during your regular maintenance, your service technicians are able to make adjustments to reset the printer to factory specifications thereby ensuring optimum performance of your printer.
  • Page 94 CCW for less tension. Tighten the locking screw and repeat Steps 3 and 4 until the correct tension is achieved. REMOVE THE RIBBON AND LABEL STOCK Fig. 5-1 Page 5-2 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 95: Ribbon Clutch Adjustments

    LOCKING SCREW IS INSIDE ADJUST NUT Fig. 5-2 RIBBON REWIND SPINDLE TENSION GAUGE TENSION GAUGE STRING 950-1050g REWIND 450-550g STRING UNWIND EMPTY RIBBON CORES Fig. 5-4 Fig. 5-3 REWIND CLUTCH UNWIND CLUTCH PN 9001079 Page 5-3 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 96 To adjust the clutch, loosen the locking screw and move the adjust nut CW for more tension and CCW for less tension. Tighten the locking screw and repeat Steps 3 and 4 until the correct tension is achieved. Page 5-4 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 97: Print Head Position Adjustment

    Print Head Position Adjustment. NOTE: You may have to do both of these adjustments concurrently several times to achieve proper print quality and alignment. PN 9001079 Page 5-5 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 98: Print Head Position Adjustment

    BOTTOM OF BARCODE BOTTOM OF BARCODE TO BOTTOM OF LABEL TO BOTTOM OF LABEL Fig. 5-5 TEST PRINT STAY Fig. 5-6 STAY TURN SCREWS Fig. 5-7 CW/CCW ADJUST SCREWS ALLEN WRENCH Page 5-6 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 99: Print Head Balance Adjustment

    Print Head Balance Adjustment. NOTE: You may have to do both of these adjustments concurrently several times to achieve proper print quality and alignment. ADJUST PLATE LOCKING SCREWS ECCENTRIC Fig. 5-8 PN 9001079 Page 5-7 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 100: Ribbon Roller Adjustment

    Raise the access door and load the ribbon and label stock. .ig. 5-1 Loosen the locking screws. .ig. 5-9 Turn eccentric with wrench. When the carbon ribbon moves evenly without wrinkling, tighten the locking screws. TURN ECCENTRIC LOOSEN LOCKING SCREWS Fig. 5-9 Page 5-8 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 101 To adjust the alignment of the roller, loosen the locking screw and move the adjust plate with a screwdriver until the required positions are found. .ig. 5-13 Tighten the locking screw. PN 9001079 Page 5-9 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 102: Feed Roller Adjustment (Label Tracking)

    Fig. 5-10 TENSION GAUGE PULL MEDIA PULL ADJUST SCREW & FIXING NUT ON BOTH ENDS OF MEDIA COVER Fig. 5-12 MOVE WITH FLAT BLADE SCREWDRIVER ADJUST PLATE Fig. 5-13 LOCKING SCREW Page 5-10 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 103: Timing Belt Tension Adjustment

    Replace the left side cover. RAISE THE ACCESS DOOR AND LOOSEN (2) SCREWS ON THE INSIDE TOP OF THE PRINTER ADJUSTMENT REMOVE (3) Fig. 5-14 SPRING TIMING BELT "B" SCREWS Fig. 5-15 LOCKING SCREWS PN 9001079 Page 5-11 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 104: Head Latch Adjustment

    Pairs of set-screws on each end of shaft must be tightened to avoid slippage of media and light printing on the left side of the labels LATCHED POSITION UNLATCHED POSITION Page 5-12 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 105: Notch/Gap Sensor Adjustment

    .33" (9 mm) Eye-Mark LABEL Sensor Location (shown for ref. only) NOTCH/GAP SENSOR ADJUSTMENT RANGE NOTCH/GAP LOCATIONS (MAXIMUM & MINIMUM) 1" (25 mm) LABEL FEED Minimum DIRECTION 3.5" (90 mm) Maximum PN 9001079 Page 5-13 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 106 Section 5. Mechanical Adjustments Page 5-14 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 107: Section 6. Replacement Procedures

    · Timing Belts · Print Head · Platen · Ribbon Drive Clutch Washers · Ribbon Motion Sensor · Paper End Switch · Notch/Gap & Eye-Mark Switch · Display Panel & Keyboard PN 9001079 Page 6-1 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 108 6.2 Replacing the Main Circuit Board STEP PROCEDURE .ig. 6-1 RAISE THE ACCESS DOOR AND LOOSEN (2) SCREWS ON THE INSIDE TOP OF THE PRINTER Fig. 6-1 REMOVE (3) SCREWS Page 6-2 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 109: Replacing The Main Circuit Board

    .igs. 6-3 .igs. 6-3 .igs. 6-4 .igs. 6-5 REMOVE (2) SCREWS AND PULL AWAY TO DETACH IF INTERFACE CARD IS INSTALLED REMOVE (2) SCREWS TO DETACH MAIN CIRCUIT BOARD Figs. 6-2 Page 6-3 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 110 Section 6. Replacement Procedures Replacing the Main Circuit Board DISCONNECT CABLES REMOVE (2) SCREWS DISCONNECT CABLES Figs. 6-3 REMOVE SCREW Page 6-4 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 111 MEMORY MODULE PCB IN THE MAIN PCB MEMORY FRAME PRESS OUTWARD INDEXING NOTCHES Figs. 6-4 CAREFULLY PRESS OUTWARD ON TABS ON BOTH ENDS OF THE FRAME TO RELEASE THE MEMORY PCB. Page 6-5 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 112 INSERT THE FLASH MEMORY MODULE INTO THE MAIN PCB MEMORY FRAME AT APPROXIMATELY 45 . NOTE THE INDEXING NOTCH ON THE MODULE. GENTLY PUSH DOWN TO SNAP INTO POSITION Figs. 6-5 Page 6-6 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 113 · 6.3.2 Removing and Replacing the Internal Fuse 6.3.1 Removing and Replacing the Main Power Fuse STEP PROCEDURE .ig. 6-6 Do not use a fuse with a higher rating. BACK OF PRINTER FUSE (UNDER COVER) Fig. 6-6 Page 6-7 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 114: Replacing The Fuses

    Section 6. Replacement Procedures Replacing the Fuses STEP PROCEDURE .ig. 6-1 .ig. 6-7 Do not use a fuse with a higher rating. FUSES MAIN PC BOARD Figs. 6-7 Page 6-8 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 115 Section 6. Replacement Procedures 6.4 Replacing the Power Supply STEP PROCEDURE .ig. 6-1 .igs. 6-8 .igs. 6-9 .ig. 6-9 .igs. 6-10 & 6-11 .ig. 6-12 .igs. 6-13 & 6-14 .ig. 6-15 Page 6-9 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 116: Replacing The Power Supply

    REMOVE (2) SCREWS AND PULL AWAY TO DETACH IF INTERFACE CARD IS INSTALLED Figs. 6-8 REMOVE (2) SCREWS Fig. 6-9 REMOVE (2) SCREWS Fig. 6-10 TO DETACH MAIN REMOVE (2) SCREWS CIRCUIT BOARD Page 6-10 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 117 (WITH PCB ATTACHED) AND MOVE AWAY FROM THE POWER SUPPLY LIFT OUT POWER SUPPLY DETACH CABLE Fig. 6-13 LOWER THE MEDIA HOLDER Fig. 6-14 REMOVE BOTTOM AND TOP SCREWS Fig. 6-15 Page 6-11 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 118: Replacing The Stepper Motor

    .ig. 6-17 .ig. 6-18 Fig. 6-16 REMOVE (3) MOUNTING SCREWS DETACH CONNECTOR FROM CIRCUIT BOARD Fig. 6-18 REMOVE PULLEY FROM OLD Fig. 6-17 UNIT AND TRANSFER OR REPLACE IF NECESSARY Page 6-12 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 119 .ig. 6-1 .ig. 6-19 .ig. 6-20 & 6-21 Do not disturb two adjacent screws. .igs. 6-22 .igs. 6-22 .igs. 6-23. .igs. 6-23 REMOVE THE RIBBON AND LABEL STOCK Fig. 6-19 Page 6-13 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 120: Replacing The Timing Belts

    BELT "A" BELT "B" REWIND SPINDLE Fig. 6-20 BELT "A" GEAR TO ENGAGE FEED ROLLER IDLER FRONT PLATEN BELT "B" ROLLER REAR TENSION PLATEN ADJUSTMENT ROLLER MOTOR IDLER Fig. 6-21 Page 6-14 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 121 FORWARD TO DISLODGE BELT "A" REMOVE SCREW (ATTACHES TO REWIND SPINDLE) BEARING REMOVE & REPLACE BELT "A" DISLODGE BELT "B" LOOSEN FROM MOTOR ADJUSTMENT SHAFT AND GEARS IDLER SCREWS Figs. 6-23 Page 6-15 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 122 Section 6. Replacement Procedures 6.7 Replacing the Print Head STEP PROCEDURE .ig. 6-24 .ig. 6-24 & 6-25 .ig. 6-26 .ig. 6-26 .ig. 6-27 .ig. 6-28 .ig. 6-26 & 6-29 .ig. 6-26 & 6-29 Page 6-16 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 123: Replacing The Print Head

    REMOVE (2) STUD SCREWS Fig. 6-24 HEAD LATCH LEVER Fig. 6-25 PRINT HEAD DISLODGE AND REMOVE RIBBON GUIDE PLATE DISCONNECT CABLES RIBBON GUIDE PLATEN PLATE Fig. 6-26 Fig. 6-27 PRINT HEAD Page 6-17 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 124 Section 6. Replacement Procedures Replacing the Print Head FOR THIS MODEL PRINTER SET SWITCH TO THE RIGHT Fig. 6-28 ALIGNMENT PINS RECONNECT CABLES PRINT HEAD Fig. 6-29 Page 6-18 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 125 Section 6. Replacement Procedures 6.8 Replacing the Platen STEP PROCEDURE .ig. 6-1 .ig. 6-30 .ig. 6-31 .ig. 6-31 .ig. 6-32 .ig. 6-33, 6-34 .ig. 6-35 .igs. 6-36 & 6-37 .ig. 6-38, 6-39 Page 6-19 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 126: Replacing The Platen

    RIBBON AND LABEL STOCK LOOSEN CLAMP AND SCREW HOLDING PLATEN TO FRAME SLIGHTLY LOOSEN Fig. 6-31 Fig. 6-30 ECCENTRIC SCREW REMOVE BELT Fig. 6-32 LOOSEN IDLER SCREWS TO RELEASE BELT TENSION Page 6-20 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 127 COMPARTMENT COMPARTMENT SIDE SIDE CL608 PLATEN CL612 PLATEN Fig. 6-33 CL612 PLATEN Fig. 6-34 REMOVE (2) SCREWS HOLDING RETAINER TO THE FRAME (SCREW IS PARTIALLY HIDDEN BY GEAR) Fig. 6-35 Page 6-21 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 128 FOR CLARITY AND SHOWING THE SPRING IN CORRECT HOLDING CLAMP BUSHING PLATE POSITION WITH HEAD RELEASE LEVER IN PLACE SPRING END MUST NOT BE UNDER BUSHING PLATE Fig. 6-38 Fig. 6-39 Page 6-22 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 129 List 6A and .igs. 6-41 through 6-44 l l o REMOVE RIBBON - l i AND LABEL STOCK l a t l l o & t c i List 6-A Fig. 6-40 Page 6-23 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 130: Replacing The Ribbon Drive Clutch Washers

    REMOVE & INSTALL REMOVE THE LOCKING SCREW PARTS IN THIS AND ADJUSTMENT NUT ORDER (SEE ITEM LIST 6A) REWIND DRIVE SPINDLE Fig. 6-43 Fig. 6-44 UNWIND DRIVE CONTINUED SPINDLE FROM FIG. 6-42 Page 6-24 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 131 List 6-A and .ig. 6-43 List 6-A, .ig. 6-43 and .ig. 6-47 List 6-A, .ig. 6-43 and .ig. 6-48 List 6-A and .ig. 6-42 List 6-A and .ig. 6-42 .ig. 6-41 & 6-42 NOTE: Page 6-25 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 132 ITEM 9a DISC PLATE FACING TOWARDS FELT WASHER ITEM 8 RIBBON BOSS ALIGN HOLE WITH PEG Fig. 6-47 INSERT PEGS INTO ITEM 8 RIBBON LOCATION HOLES BOSS Fig. 6-48 ITEM 6 OIL-LESS WASHER Page 6-26 SATO CL608e/CL612e Service Manual PN 9001079 Rev.B...
  • Page 133 6.10 Replacing the Ribbon Motion Sensor STEP PROCEDURE .ig. 6-49 .igs. 6-50 & 6-51 .igs. 6-52 & 6-53 .igs. 6-54 & 6-55 .ig. 6-50 REMOVE THE RIBBON AND LABEL STOCK Fig. 6-49 Page 6-27 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 134: Replacing The Ribbon Motion Sensor

    Replacing the Ribbon Motion Sensor ALIGNMENT PIN REMOVE SCREW Fig. 6-50 Fig. 6-51 Fig. 6-53 PULL THE SENSOR CABLE AND CONNECTOR Fig. 6-52 THROUGH THE FRAME HOLE UNPLUG SEN4 FROM THE PCB HARNESS Page 6-28 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 135 Section 6. Replacement Procedures Replacing the Ribbon Motion Sensor REMOVE (2) SCREWS HOLDING SENSOR TO THE BRACKET Fig. 6-54 DISASSEMBLED RIBBON MOTION SENSOR AND MOUNTING BRACKET Fig. 6-55 Page 6-29 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 136 CONTAINS THE TOP HALF OF THE NOTCH/GAP SENSOR NOTCH/GAP SENSOR (TOP HALF) EYE-MARK SENSOR PAPER END SWITCH (MICRO-SWITCH) NOTCH/GAP SENSOR Fig. 6-57 (BOTTOM HALF) SENSOR LOCATIONS REMOVE THE RIBBON AND LABEL STOCK Fig. 6-56 Page 6-30 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 137: Replacing The Paper End Switch (Micro-Switch) And The Bottom Half Of The Notch/Gap And Eye-Mark Sensors

    Replacing the Paper End Switch (Micro-Switch) and the Bottom Half of the Notch/Gap and Eye-Mark Sensors STEP PROCEDURE .ig. 6-1 .ig. 6-56 .ig. 6-57 .ig. 6-58 .ig. 6-59 .ig. 6-60 .ig. 6-61 .ig. 6-62 .ig. 6-63 NOTE: Page 6-31 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 138 DETACH THE RAMP PLATE FROM THE BACK PLATE Fig. 6-59 LOOSEN SCREWS FROM IDLER GEAR PLATE FOR ACCESS TO SCREW WIGGLE THE RAMP PLATE FREE FROM Fig. 6-60 THE PRINTER Page 6-32 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 139 Bottom Half of the Notch/Gap and Eye-Mark Sensors BOTTOM HALF NOTCH/GAP AND EYE-MARK SENSORS PAPER END-SWITCH (MICRO-SWITCH) Fig. 6-61 NOTCH/GAP SENSOR (BOTTOM Fig. 6-62 HALF) PAPER END SWITCH REMOVE (2) REMOVE (2) SCREWS SCREWS Fig. 6-63 Page 6-33 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 140 .ig. 6-1 .ig. 6-64 .ig. 6-65 .ig. 6-66 .ig. 6-67, 6-68 & 6-69 .ig. 6-70, 6-71 & 6-73 NOTE: .ig. 6-72 .ig. 6-74 REMOVE THE RIBBON AND LABEL STOCK Fig. 6-64 Page 6-34 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 141: Replacing The Top Half Of The Notch/Gap Sensor

    REMOVE MEDIA HOLD DOWN UNIT FROM THE FRAME Fig. 6-65 Fig. 6-66 REMOVE (2) SCREWS TO OPEN COVER AND ACCESS THE NOTCH/GAP SENSOR Fig. 6-67 NOTCH/GAP SENSOR Fig. 6-68 Fig. 6-69 Page 6-35 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 142 REMOVE SCREWS SCREW Fig. 6-70 Fig. 6-71 ALLEN HEAD SCREW WITH COLLAR Fig. 6-72 Fig. 6-73 Fig. 6-74 DISLODGE BRACKET WITH SENSOR REMOVE (2) SCREWS TO DETACH SENSOR FROM BRACKET Page 6-36 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 143 6.13 Replacing the Display Panel or Keyboard STEP PROCEDURE .ig. 6-1 .ig. 6-75 & 6-76 .ig. 6-77 .ig. 6-78 .ig. 6-79 .ig. 6-80 .ig. 6-81 .ig. 6-82 RAISE THE ACCESS DOOR DISPLAY PANEL COVER Fig. 6-75 Page 6-37 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 144: Replacing The Display Panel Or Keyboard

    COVER COVER Fig. 6-76 PLATEN REMOVE (1) SCREW REMOVE (2) SCREWS BRACKET ATTACHED Fig. 6-77 TO FRAME REMOVE (2) SCREWS Fig. 6-79 ROTATE AND LIFT TO DETACH Fig. 6-78 COVER Page 6-38 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 145 Replacing the Display Panel or Keyboard DISPLAY PANEL ASSEMBLY REMOVE (1) SCREW DISPLAY PANEL ASSEMBLY Fig. 6-80 MECHANICAL SECTION SIDE REMOVE DISPLAY PANEL OR KEYPAD Fig. 6-81 REMOVE (2) SCREWS Fig. 6-82 Page 6-39 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 146 Section 6. Replacement Procedures Page 6-40 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 147: Section 7. Factory Resets

    Factory Resets 7.1 Overview The .actory Reset Mode allows you to: • Factory Settings/Test Print • Clear Head Counters • Clear Dispenser Counter • Clear Cutter Counter • Clear EEPROM Page 7-1 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 148: Maintenance Mode

    Verify that the counters on the test print have reset to 0.0 km. Power O.. the printer and confirm that all switches are in the O.. or down position. Page 7-2 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 149: Clear Head Counters

    Verify that the counters on the test print have reset to 0.0 km. Power O.. the printer and confirm that all switches are in the O.. or down position. Page 7-3 PN 9001079 SATO CL608e/CL612e Service Manual Rev.B...

  • Page 150: Clear Dispenser Counter

    Verify that the counters on the test print have reset to 0.0 km. Power O.. the printer and confirm that all switches are in the O.. or down position. Page 7-4 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 151: Clear Cutter Counter

    Verify that the counters on the test print have reset to 0.0 km. Power O.. the printer and confirm that all switches are in the O.. or down position. Page 7-5 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 152: Clear Eeprom

    Press the LINE key to select YES or NO. If YES is selected press the .EED key to clear the EEPROM . all clear mode counter all clear completed Power O.. the printer and confirm that all switches are in the O.. or down position. Page 7-6 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 153: Sample Test Prints

    Section 7. Factory Resets 7.7 Sample Test Prints LARGE TEST PRINT SMALL TEST PRINT ILLUSTRATIONS SHOWN ARE EXAMPLES ONLY AND MAY NOT EXACTLY MATCH YOUR OUTPUT Page 7-7 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 154 Section 7. Factory Resets Page 7-8 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 155: Section 8. Troubleshooting

    • Initial Checklist • IEEE1284 Parallel Interface • RS232C Serial Interface • Universal Serial Bus Interface • LAN Ethernet Interface • Error Signals • Troubleshooting Tables • Head Pattern Examples PN 9001079 Page 8-1 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 156: Initial Checklist

    WARNING: Never connect or disconnect interface cables (or use a switch box) with power applied to either the printer or the host. This may cause damage to the interface circuitry and is not covered by warranty. Page 8-2 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 157 Section 8. Troubleshooting The IEEE1284 Parallel Interface (Cont) <ESC> WARNING: A small label may produce a large amount of data when printed in Hex Dump. <ESC>A <ESC>Z PN 9001079 Page 8-3 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 158: The Rs232C Serial Interface

    Warning: Never connect or disconnect interface cables (or use a switch box) with power applied to either the printer or the host. This may cause damage to the interface circuitry and is not covered by warranty. 8.5 The Universal Serial BUS (USB) Page 8-4 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 159: Installation Problems

    Section 8. Troubleshooting 8.6 Lan Ethernet Interface Installation Problems (Printer Does Not Come Up Ready) Installation Problems (Printer Comes up Ready but You Cannot Print) Checking the Network Connection and Cabling PN 9001079 Page 8-5 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 160: Intermittent Problems

    Section 8. Troubleshooting Intermittent Problems TCP/IP Troubleshooting note that it is always a good idea to try creating a another print queue to eliminate the possibility of setup errors Page 8-6 PN 9001079 SATO CL608e/CL612e Service Manual Rev.B...

  • Page 161: Netware Troubleshooting

    PN 9001079 Page 8-7 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 162 Section 8. Troubleshooting both servername exactly lletin board. Windows NT/LAN Server Troubleshooting ipaddress ipaddress Page 8-8 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 163: Resetting The Print Server

    Section 8. Troubleshooting Windows NT/LAN Server Troubleshooting Windows 95/98 Peer-to-Peer Troubleshooting IPX/SPX-Compatible Protocol Client for Microsoft Networks HP JetAdmin t http://www.hp.com). Resetting the Print Server Factory Button Test LED Link LED PN 9001079 Page 8-9 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 164: Error Signals

    Page 8-10 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 165: Troubleshooting Tables

    & y t i t n i t n i y t i y t i t n i PN 9001079 Page 8-11 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 166: Print Quality Problems

    / t s t l e t l o t i u Page 8-12 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 167 . y l y f i t n i t e l i t c i t c i t c t i s y l t t i s PN 9001079 Page 8-13 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 168 Section 8. Troubleshooting Print Quality Problems & u f l g i l g i l Page 8-14 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 169 DIRECTION POOR HEAD POOR HEAD ALIGNMENT, BALANCE ALIGNMENT, BALANCE OUT OF ADJUSTMENT OUT OF ADJUSTMENT IRREGULAR UNEVEN TEXT ILLUSTRATIONS SHOWN ARE EXAMPLES ONLY AND WILL NOT EXACTLY MATCH YOUR OUTPUT PN 9001079 Page 8-15 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 170: Head Pattern Examples

    POOR HEAD ALIGNMENT, POOR RIBBON TENSION, WORN PLATEN, FOREIGN MATERIAL, DAMAGED PRINT HEAD IMPROPER ALIGNMENT BOTTOM EDGE OF BAR CODE IS SHOWN NOT PARALLEL WITH EDGE OF LABEL FEED DIRECTION Page 8-16 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 171: Hex Dump Diagnostic Labels

    Section 8. Troubleshooting 8.10 Hex Dump Diagnostic Labels Print Buffer Hex Dump STEP PROCEDURE LINE DSW2-4 LINE .EED DSW2-4 Receive Buffer Hex Dump STEP PROCEDURE DSW2-4 DSW2-4 PN 9001079 Page 8-17 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 172 Section 8. Troubleshooting Page 8-18 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 173: Section 9. Optional Accessories

    Section Optional Accessories 9.1 Overview · Label Cutter Kit Installation · Label Dispenser Kit Installation · PCMCIA Memory Expansion · Flash ROM Memory Expansion · Real Time Clock Page 9-1 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 174: Label Cutter Kit Installation

    Section 9. Optional Accessories 9.2 Label Cutter Kit Installation STEP PROCEDURE .igs. 9-1 .igs. 9-2 .ig. 9-3 .ig.9-4. .igs. 9-5 .igs. 9-6 .igs. 9-7 Page 9-2 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 175: Label Cutter Kit Installation

    (2) SCREWS ON THE INSIDE TOP OF THE PRINTER REMOVE RIBBON AND LABEL STOCK Figs. 9-1 REMOVE (3) SCREWS FRONT COVER Figs. 9-2 REMOVE SCREWS AT (5) PLACES TO DETACH FRONT COVER Page 9-3 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 176 INSTALL NEW CABLE AT SAME LOCATIONS Fig. 9-3 ROUTE CABLE CONNECTORS FROM THE CUTTER THROUGH ACCESS HOLE IN PRINT ENGINE ASSEMBLY AND THROUGH THE HOLE IN THE ALUMINUM SIDE PLATE Figs. 9-5 Page 9-4 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 177 ATTACH CABLE CONNECTOR END WITH CABLE CONNECTOR MARKED “CUTP” FROM CUTTER MARKED “CUTS” FROM CUTTER TO CN2 ON POWER SUPPLY Figs. 9-6 CUTTER Figs. 9-7 SECURE CUTTER WITH SCREWS AT (5) PLACES Page 9-5 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 178 Supplied in Kit DISPENSER UNIT Fig. 9-8a WITH ROLLER AND SPRINGS DISPENSER FEED ROLLER Fig. 9-8b PULLEY AND GEAR WITH HARDWARE Fig. 9-8c REWIND PULLEY ASSEMBLY AND BELT Fig. 9-8d Page 9-6 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 179 Section 9. Optional Accessories Label Dispenser Installation Components as Supplied in Kit REWINDER ASSEMBLY Fig. 9-8e PULLEY COVER Fig. 9-8f SCREWS SUPPLIED IN KIT Fig. 9-8g CABLE STAY Fig. 9-8h Page 9-7 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 180 Label Dispenser Installation STEP PROCEDURE .igs. 9-9 RAISE THE ACCESS DOOR AND LOOSEN (2) SCREWS ON THE INSIDE TOP OF THE PRINTER REMOVE RIBBON AND LABEL STOCK Figs. 9-9 REMOVE (3) SCREWS Page 9-8 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 181 .ig. 9-8c .ig. 9-14a .ig. 9-8c .ig. 9-14b .ig. 9-8d .ig. 9-14c .igs. 9-14 .ig. 9-8c .igs. 9-14d .igs. 9-14 .ig. 9-8e .igs. 9-15 & 9-16 .ig. 9-8e .igs. 9-17 Page 9-9 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 182 PROCEDURE .ig. 9-8a .igs. 9-18 .ig. 9-8h .igs. 9-19 .igs. 9-19. Fig. 9-10 REMOVE (3) MOUNTING SCREWS FRONT COVER Figs. 9-11 REMOVE SCREWS AT (5) PLACES TO DETACH FRONT COVER Page 9-10 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 183 HOLE (BOTH ENDS) Figs. 9-12 PLACE BEARING IN RIGHT SIDE FRAME. SLIDE ROLLER SHAFT INTO POSITION INSTALL DISPENSER FEED ROLLER FROM THIS END IN SPACE VACATED BY MOTOR Figs. 9-13 Page 9-11 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 184 REWIND PULLEY IDLER GEAR IDLER PULLEY Fig. 9-14c Fig. 9-14a Fig. 9-14b REMOVE "E" CLIP AND REMOVE ATTACH PULLEYS AND PULLEY FROM BRACKET BEFORE GEARS WITH HARDWARE INSTALLING ASSEMBLY AS SHOWN Page 9-12 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 185 THE PRINTER AND ONTO THE REWIND PULLEY REWIND PULLEY BACK OF THE PRINTER Fig. 9-16 ATTACH THE PULLEY COVER OVER THE EXPOSED PULLEY AND BELT WITH (1) SCREW Fig. 9-17 Page 9-13 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 186 ROUTE CABLE FROM DISPENSER UNIT UNDER STAY AND THROUGH OPENING IN PRINTER TO THE MAIN PCB CONNECTOR HARNESS @ SEN3 Figs. 9-19 ATTACH CABLE STAY IN THIS APPROXIMATE POSITION. (Ref. Fig. 9-8h) Page 9-14 SATO CL608e/CL612e Service Manual PN 9001079 Rev.B...

  • Page 187: Pcmcia Memory Expansion Installation

    TO MATING CONNECTOR ON MAIN PCB BOARD SLOT FOR MEMORY CARD STANDOFFS SHOWN AS RECEIVED. TOP SCREWS MUST BE REMOVED FOR FASTENING TO MAIN PCB BOARD OPPOSITE SIDE SHOWN MEMORY PCB BOARD Page 9-15 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 188: Pcmcia Memory Expansion Installation

    Section 9. Optional Accessories PCMCIA Memory Expansion Installation STEP PROCEDURE .ig. 9-20 .ig. 9-20 .ig. 21 .ig. 9-22 .ig. 9-22 .ig. 9-22 Page 9-16 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 189 AND WASHERS FROM THIS END OF STANDOFFS (STEP 4) CONNECTOR TO HOLES FOR MEMORY BOARD MOUNTING HOLES FOR Fig. 9-21 MOUNTING MAIN PCB BOARD SHOWING WHERE THE MEMORY BOARD WILL BE INSTALLED Page 9-17 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 190 MEMORY PCB BOARD MAIN PCB INSURE STANDOFFS BOARD ARE BETWEEN MAIN PCB AND MEMORY CARD SECURE FROM UNDERSIDE OF Fig. 9-22 MAIN PCB BOARD WITH (2) SCREWS AND WASHERS PREVIOUSLY REMOVED. Page 9-18 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 191 STANDARD MEMORY PCB IN THE MAIN PCB MEMORY FRAME Figs. 9-24 INDEXING NOTCHES CAREFULLY PRESS OUTWARD ON TABS ON BOTH ENDS OF THE FRAME TO RELEASE THE MEMORY PRESS OUTWARD PCB. Page 9-19 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 192: Flash Memory Expansion Installation

    Figs. 9-25 INSERT THE FLASH MEMORY MODULE INTO THE MAIN PCB MEMORY FRAME AT APPROXIMATELY 45 . NOTE THE INDEXING NOTCH ON THE MODULE. GENTLY PUSH DOWN TO SNAP INTO POSITION Page 9-20 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 193: Real Time Clock Installation

    EEPROM may cause damage to the PCB. Be sure to have Prom remover under EEPROM and not under the socket itself. RAISE THE ACCESS DOOR AND LOOSEN (2) SCREWS ON THE INSIDE TOP OF THE PRINTER Fig. 9-26 REMOVE (3) SCREWS Page 9-21 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 194 VACATED LOCATION MARK ON CHIP IDENTIFIES PIN 1. BE SURE TO ALIGN CHIP CORRECTLY IN CHIP BLOCK SOCKET USING THE “U” SHAPED NOTCH AS REFERENCE PIN 1 PIN 1 Figs. 9-27 Page 9-22 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 195: Test Print

    .EED counter clear none LINE NONE counter clear .EED print size small large LINE .EED .EED Warning: test print press feed key Page 9-23 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 196 Section 9. Optional Accessories Set Calendar To Enter Advanced Mode: STEP PROCEDURE LINE advanced mode initializing rom v00.00.00.00 .EED set calendar Set Calendar calendar Calendar 00/00/00 00:00 00/00/00 00:00 Page 9-24 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 197 Section 9. Optional Accessories Set Calendar (Cont) STEP PROCEDURE Year Month Hour Minute Page 9-25 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 198 Section 9. Optional Accessories Page 9-26 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...

  • Page 199: Overview

    Section Spare Parts List 10.1 Overview The following parts lists are included for the CL608e/CL612e Printers: · Base Cover Assembly · Frame Assembly · Print Head Assembly · Ribbon Assembly · Feed Roller Assembly · Main PCB Assembly · Interface Option ·...
  • Page 200 Section 10. Parts List 10.2 Base Cover Assembly Page 10-2 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 201: Base Cover Assembly

    Section 10. Parts List Base Cover Assembly PN 9001079 Page 10-3 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 202 Section 10. Parts List Base Cover Assembly Page 10-4 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 203 Section 10. Parts List Base Cover Assembly PN 9001079 Page 10-5 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 204 Section 10. Parts List Base Cover Assembly Page 10-6 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 205 HD100311A Fuse (6.3A,250V) MD4300621 Pan head screw RH1727700 Power Supply Cable PA1729700 PCB Bracket MD4300821 Pan head screw PE6771001 Memory card cover PB5A20001 Head Screw PH1720700 MD4300821 Pan head screw PN 9001079 Page 10-7 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 206 Hinge cover (RH) MA7300625 Truss screw PR4725000 Key Board Cover (CL608e) PE6720800 Switch button PA1728600 Plate PR4725100 Key Board Cover (CL612e) PR4720300 Dip-sw cover MH0300821 P tight screw MD4301021 Pan head screw MD3300521 Pan head screw Page 10-8 PN 9001079 SATO CL608e/CL612e Service Manual Rev.B...
  • Page 207 Roller bracket PB0723600 Shaft (Unwind) PE3720200 Roller PE3720500 Roller ND0040030 E-Ring MD4300821 Pan head screw PA1723700 Unwind bracket (A) MD4300821 Pan head screw MD4300821 Pan head screw MD4400821 Pan head screw PN 9001079 Page 10-9 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 208 Log Name Plate MA0300622 Pan head screw JG900411A RJ1721600 KB PCB Set MH0300821 P tight screw RH1720400 Control Panel RH1745700 Cable Assy MH0250621 P-tight screw PE6A21900 Micro Driver JG100551A CK clamp Page 10-10 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 209 Section 10. Parts List 10.3 Frame Assembly PN 9001079 Page 10-11 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 210: Frame Assembly

    Section 10. Parts List Frame Assembly Page 10-12 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 211 Section 10. Parts List Frame Assembly PN 9001079 Page 10-13 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 212 Section 10. Parts List Frame Assembly Page 10-14 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 213 Pan head screw PA1722900 Guide plate (B) MD4300821 Pan head screw PA1723000 Side frame MD4300821 Pan head screw PA1720800 Frame bracket MD4400821 Pan head screw PR4720400 Latch handle (A) PR1720600 Latch handle(B) PN 9001079 Page 10-15 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 214 Pan head screw PA1723200 Tension bracket (B) PB2720400 Collar MD4401021 Pan head screw PC0740100 Spring (tension) MA0301221 Pan head screw MT1300522 Hex nut PE8720300 Gear PE3720100 Tension roller PB2720600 Collar Page 10-16 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 215 Pan head screw RH1721400 Paper end SW cord set MD3201221 Pan head screw MA0401421 Pan Screw MT1400722 Hex nut PC0720200 Spring (Tension) PT8187064 Timing Belt (CL612) PL1720500 Pulley (CL612) MJ1300424 W-point screw PN 9001079 Page 10-17 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 216: Print Head Assembly

    Section 10. Parts List 10.4 Print Head Assembly Page 10-18 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 217: Print Head Assembly

    Section 10. Parts List Print Head Assembly PN 9001079 Page 10-19 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 218 PL2720400 Bush PE8720100 Gear ND0040030 E-Ring PE1720100 Cam (head pressure) PB0720600 Shaft (head pressure) ND0040030 E-Ring PE1720200 Knob PE6720500 Protecter (B) MD4300821 Pan head screw PV9720100 Bush PC0720100 Spring (open) Page 10-20 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 219 Print Head (CL608) PB0723400 Post (Head) PR4721000 Plate(Ribbon) (CL608) PR4721100 Plate(Ribbon) (CL612) PA1721900 Head bracket (A) (CL612) PA1722000 Head bracket (B) (CL612 PC1720400 Spring (head) (CL612) GH000511A Print Head (CL612) PN 9001079 Page 10-21 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 220 Section 10. Parts List 10.5 Ribbon Assembly Page 10-22 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 221: Ribbon Assembly

    Section 10. Parts List Ribbon Assembly PN 9001079 Page 10-23 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 222 Section 10. Parts List Ribbon Assembly Page 10-24 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 223 Ribbon frame MD4400821 Pan head screw PA1731000 Adjust plate MD4300621 Pan head screw MD4400821 Pan head screw PT1114080 Ball supporter PT1112080 Ball supporter PR1720400 Pulley ND0060030 E-Ring PT8131064 Timing belt PN 9001079 Page 10-25 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 224 Section 10. Parts List Ribbon Assembly CODE DESCRIPTION PR1770100 Pulley PC0760500 Spring (ribbon) NA1030022 Plain washer MH0300821 P tight screw MT1400722 Hex nut MD3401221 Pan head screw Page 10-26 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 225 Section 10. Parts List 10.6 Feed Roller Assembly PN 9001079 Page 10-27 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 226: Feed Roller Assembly

    Section 10. Parts List Feed Roller Assembly Page 10-28 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 227 Thin head screw MD4300821 Pan head screw) PA1720300 Lid bracket PC2740200 Spring (open) PA3742100 Latch handle PC2740300 Spring (latch) PB0741100 Shaft (lid) ND0020030 E-Ring MD4401621 Pan head screw RH1724300 Pitch sensor cord(SEN2) PN 9001079 Page 10-29 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 228: Main Pcb Assembly

    10.7 Main PCB Assembly CODE DESCRIPTION RJ1771200 Main PCBA PC9730100 Spring (Lock) PA3739900 Connector lock MD4300621 Pan head screw RJ7770200 Memory PCB Assy-B RJ7770300 Memory PCB (4 MB Memory Option) Page 10-30 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 229: Interface Option

    Section 10. Parts List 10.8 Interface Option CODE DESCRIPTION MD3300622 Screw WCL404070 IEEE-1284 Parallel Interface WCL404051 Serial Interface WCL404060 USB Interface 11S000158 Ethernet Interface 11S000136 CX/TX Interface PN 9001079 Page 10-31 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 230 Section 10. Parts List 10.9 Dispenser Assembly Option Page 10-32 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 231: Dispenser Assembly Option

    Section 10. Parts List Dispenser Assembly Option PN 9001079 Page 10-33 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 232 Section 10. Parts List Dispenser Assembly Option Page 10-34 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 233 Section 10. Parts List Dispenser Assembly Option PN 9001079 Page 10-35 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 234 Dispense bracket PE1570300 Dispense sensor bracket MH0250621 P-tight screw PA1724400 Roller bracket PR1340500 Brush PR1520200 Pressure roller sub assy PB0721200 Shaft (Pressure roller) ND0040030 E-Ring PC1010200 Head spring PE2730300 Stopper collar Page 10-36 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 235 Pan head screw PA1725100 Side frame MD4300621 Pan head screw PE8721000 Gear pulley PB0721800 Shaft (Idle gear) PR4720600 Rewind belt PR1720700 Rewind handle PB0721900 Shaft (rewind) PB4720100 Rewind core PL2720200 Bush PN 9001079 Page 10-37 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 236 Pan head screw PA1725400 Belt cover MD4300621 Pan head screw PA1723100 Tension bracket (A) PE3720100 Tension roller PB2720600 Collar MD4300821 Pan head screw MD4401421 Pan head screw RH1721100 Dispense sensor cord Page 10-38 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 237 Section 10. Parts List 10.10 Cutter Assembly Option PN 9001079 Page 10-39 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 238: Cutter Assembly Option

    Section 10. Parts List Cutter Assembly Option Page 10-40 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 239 Cover bracket (A) MD4301021 Pan head screw PA1728500 Cutter protect (B) MD4300621 Pan head screw MD3401021 Pan head screw MT1300521 Hex nut PA1726200 Cutter protect (A) PA6720200 Cutter plate MD3300621 Pan head screw PN 9001079 Page 10-41 SATO CL608e/CL612e Service Manual Rev.B...
  • Page 240 Cover Bracket (G) MH0300821 P tight screw MD4301021 Pan head screw RJ1723500 Cutter PCB set RH1727501 CutterPower Cord Set RH1727800 Cutter Cable Set RH1722200 Cutter Motor with cord RH1722300 Cutter sensor cord Page 10-42 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 241: Pcmcia Memory Option

    Section 10. Parts List 10.11 PCMCIA Memory Option CODE DESCRIPTION RJ4770100 PCMCIA Memory Option NOTE: PCMCIA Memory Card not included with the option. PN 9001079 Page 10-43 SATO CL608e/CL612e Service Manual Rev. B...
  • Page 242 Section 10. Parts List Page 10-44 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

  • Page 243: Index

    DC Power Voltage Checks 4-3 Head Pattern Examples 8-15 Default Setting Mode 2-34 Hex Dump Diagnostic Labels 8-17 Differences CL608e and CL612e 1-1 Hex Dump Mode 8-17, 2-38 Dip Switch Settings 2-1 High level ("Eye-Mark" part) adjustment 4-11 Disk Plate 6-26...
  • Page 244 Media Hold Down Unit 6-35 Media Hold Down 1-9 Media Knob 1-4 Ramp Frame 6-32 Memory Card Slot 1-3 Ramp Plate 6-32 Memory Module PCB 6-5 Ready/Busy Flow Control 3-8 Multi Job Buffer 3-3 Index-2 SATO CL608e/CL612e Service Manual PN 9001079 Rev. B...
  • Page 245 RS232C (Serial) Interface 8-4 RS232C Interface Signals 3-8 RS232C Serial Interface 3-2 X-On/X-Off Flow Control 3-9 Sample Test Labels 2-40 Sample Test Prints 7-7 Select Language 2-30 Sensor Locations 6-30 Sensor Type Selection 2-3 Index-3 PN 9001079 SATO CL608e/CL612e Service Manual Rev. B...

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