Bowflex TreadClimber 1000 Assembly Manual
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- Owner's manual (44 pages) ,
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Table of Contents
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Summary of Contents for Bowflex TreadClimber 1000
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Page 1: Assembly Manual
® ® Bowflex TreadClimber 1000, 3000 & 5000 ® ® Assembly Manual Nautilus Bowflex Schwinn Fitness StairMaster Universal Nautilus Institute ® ® ® ® ® ® P/N 001-7142 Rev B (01/09) -
Page 3: Table Of Contents
Table of Contents Product Specifications ..............................1 Important Safety Instructions ............................2 Before You Assemble ...............................3 Basic Assembly Principles ..........................3 Select Your Workout Area ..........................3 Machine Mat ...............................3 Parts....................................4 Hardware ...................................6 Assembly ....................................7 Put the Treadles on the Base ..........................7 Connect the Speed and Step Pickup Wires ....................8 Lock the Treadles ..............................9 Attach the Drive Belt ............................9 Attach the Uprights ............................10... -
Page 5: Product Specifications
Product Specifications Physical Dimensions Length 46 inches (117 cm) Width 28.5 inches (72.5 cm) Height 55.25 inches (140.5 cm) Weight 185 pounds (84 kg) Shipping Weight 220 pounds (100 kg) System Capacities Maximum Weight Capacity 300 lbs (136 kgs) Speed TC1000 0.5 to 3.8 MPH (0.8 to 6.1KPH ) TC3000 and TC5000... -
Page 6: Important Safety Instructions
Important Safety Instructions This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Obey the following warnings: Read and understand all warnings on this machine. Carefully read and understand the Assembly Manual. •... -
Page 7: Before You Assemble
Before You Assemble Basic Assembly Principles Here are a few basic assembly tips that can make assembly of the Bowflex TreadClimber exercise machine quick and ® ® easy. 1. Gather the pieces needed for each step prior to starting the step. -
Page 8: Parts
Parts Box 1 contains: Qty: 1 Qty: 1 Descr: Rear Cover Descr: Control Panel/Handlebar Assembly Qty: 2 Descr: Plastic Upright Junction Covers Qty: 2 Descr: Left and Right Side Foot Support Platform Qty: 1 Descr: Left Side Plastic Frame Cover Qty: 1 Descr: Right Side Plastic Frame Cover Qty: 1... - Page 9 Qty:1 Assembly Hardware Bag Qty:1 Owner’s Manual Bag Contains the following: • (1) #2 Phillips Screwdriver Contains the following: • (2) 5/16" x 1 1/2" Button Head Screw • The Bowflex TreadClimber Assembly Guide and Owner’s ® ® • (1) 3/16" Hex Key Manual •...
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Page 10: Hardware
Hardware Hardware: Qty: 6 Qty: 2 Qty: 16 Descr: 1/4” x 1” Flat Head Screw Descr: 5/16” x 1 1/2” Button Head Screw Descr: #10 Phillips Head Screw Qty: 14 Qty: 2 Qty: 12 Descr: 5/16” x 1” Button Head Screw Descr: 5/16”... -
Page 11: Assembly
Assembly Step 1: Put the Treadles on the Base Parts: • TreadClimber Base Assembly ® • TreadClimber Treadle Assembly ® Hardware: • (4) 3/8” X 1 1/4” Hex Bolts (preassembled) Figure 1-1 Note: Hardware is only hand tightened. Finish tightening the hardware in Step 1-5 below. -
Page 12: Connect The Speed And Step Pickup Wires
Assembly Step 2: Connect the Speed and Step Wires (TC3000 and TC5000 only) Parts: • TreadClimber Base and Treadle assembly from Step 1 ® 2-1 Connect the Speed Wires (See Figure 2-1). 2-2 Connect the Step Wires (See Figure 2-2). Push any excess Speed Wire wire through holes in frame (See Figure 2-3). -
Page 13: Lock The Treadles
Assembly Step 3: Lock the Treadles Parts: • TreadClimber Base and Treadle assembly from Step 2 ® 3-1 Line up the treadles parallel to each other and cut the zip tie connecting them. 3-2 Move the locking lever down and to the left and then up into the locked position until it clicks (See Figure 3-1). -
Page 14: Attach The Uprights
Assembly Step 5: Attach the Uprights Parts: • TreadClimber Base and Treadle assembly from Step 4 ® • (1) Left Upright Support & Hydraulic Cylinder • (1) Right Upright Support & Hydraulic Cylinder Hardware: • (2) 5/16” x 1” Button Head Screws Figure 5-1 Tools: •... -
Page 15: Attach The Upright Junction
Assembly Step 6: Attach the Upright Junction Parts: • TreadClimber Base and Treadle assembly from Step 5 ® • (2) Plastic Upright Junction Covers 6-1 Put the plastic upright junction cover on the top of the left upright support (See Figure 6-1). Note: Make sure the plastic upright junction cover extends to the rear of the machine. -
Page 16: Attach The Console/Handlebar Assembly
Assembly Step 7: Attach the Console/ Handlebar Assembly Parts: • TreadClimber Base and Treadle assembly from Step 7 ® • Console/Handlebar Assembly Hardware: • (6) 5/16” x 1” Button Head Screws Figure 7-1 • (6) 5/16” Flat Washers SAE Tools: •... -
Page 17: Attach The Hydraulic Cylinders
Assembly Step 8: Attach the Cosmetic Plugs Hardware: • (4) Cosmetic Plugs 8-1 Insert the cosmetic plugs into the holes on the top, inside and outside of the left upright support (See Figure 8-1). 8-2 Repeat on opposite side. Figure 8-1 Step 9: Attach the Hydraulic Cylinders Parts: •... -
Page 18: Inspect The Assembly
Assembly Step 10: Inspect the Assembly 10-1 Remove the plastic film from the console face. 10-2 Inspect all of the attachments and securely tighten all of the bolts before proceeding to Step 11. Step 11: Attach the Frame Covers Parts: •... -
Page 19: Adjust Speed Sensor And Attach The Rear Cover
Assembly Step 12: Adjust Speed Sensor and Attach the Rear Cover Parts: • TreadClimber Base and Treadle assembly from Step 11 ® • (1) Rear Cover Figure 12-1 Hardware: • (4) #10 Phillips Head Screws Tools: • #2 Phillips Head Screwdriver (included) 12-1 Hold a stiff business card, ID card, or similar object onto the inside of the drive pulley. -
Page 20: Attach The Drive Covers
Assembly Step 13: Attach the Drive Covers Parts: • TreadClimber® Base and Treadle assembly from Step 12 • (1) Left Plastic Drive Cover • (1) Right Plastic Drive Cover Hardware: • (6) #10 Phillips Head Screws Figure 13-1 Tools: • #2 Phillips Head Screwdriver (included) 13-1 Attach the left and right Plastic Drive Covers to the sides of the base with (6) #10 Phillips Head Screws (3 per side) and the provided #2 Phillips screwdriver (See Figures 13-1). -
Page 21: Apply Decals
Assembly Step 15: Apply Decals Parts: • TreadClimber® Base and Treadle assembly from Step 14 Treadle decal • (2) Treadle Decals Drive decal 1 per side 1 per side • (2) Drive Cover Decals Tools: • #2 Phillips Head Screwdriver (included) 15-1 Clean the application surface with a wet cloth and dry thoroughly with a towel. -
Page 22: Calibration (Tc 3000 And Tc 5000 Only)
TC3000 Power & Slower Buttons 18-7 Calibration will take about 3 minutes. When calibration has finished “CAL” “PASS” will show in the TIME display. 18-8 Remove and re-insert the Safety Key to clear the display. When the Bowflex TreadClimber exercise machine has ® ®... -
Page 23: If Calibration Fails
Assembly If Calibration Fails (Screen Displays “Cal Fail” Message): This error usually indicates that the console is unable to determine the speed of the belts. Take the following steps: 1. Unplug the unit and remove the three back covers. 2. Hold a stiff business card, ID card, or other similar onto the inside of the drive pulley. Adjust the speed sensor to- wards the card until it just makes contact. -
Page 24: Troubleshooting
Troubleshooting Condition / Problem Things to Check Solution Unit will not power up/turn on/ Outlet Make sure outlet is functioning correctly. Verify start this by plugging another object (ex: lamp) into the outlet. If outlet is connected to a light switch, check to make sure it is on. - Page 25 Troubleshooting Condition / Problem Things to Check Solution Hesitation or belt slipping Belt tension If belt hesitates or slips when walking on unit when walking on unit it may be caused by either a loose walking belt or a loose drive belt. To determine the cause perform the following test: Stand beside Tread- Climber®...
- Page 26 Troubleshooting Condition / Problem Things to Check Solution Knocking noises when unit is Treadle alignment Make sure treadles are centered between operating in TreadClimber or uprights and treadle is not contacting upright stepper mode, but not in tread- during use. If not centered remove rear plastic mill mode covers to access rear baseplate bolts.
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Page 27: Exploded Views
Exploded Views Ordering Replacement Parts Call a Bowflex TreadClimber Representative at 1-800-NAUTILUS (1-800-628-8458) to order replacement parts and ® ® get assistance with your specific replacement or service requirements. TC1000 Overlay Console Assembly (Not illustrated) Console Top Electronics Limit Switch... - Page 28 Exploded Views Walking Belts R. Rear Belt Guide (L. Rear Belt Guide Not Shown) Deck Front Roller Keeper R. Outer Treadle Skin Foot Platform Front Roller Front Roller Bracket Inner Treadle Skin (L & R) Front Roller Bracket L. Outer Treadle Skin Treadle Rear Roller Bracket...
- Page 29 Exploded Views Assembly Manual...
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Page 31: Important Contact Numbers
Important Contact Numbers UNITED STATES OFFICES INTERNATIONAL OFFICES TECHNICAL/CUSTOMER SERVICE INTERNATIONAL CUSTOMER SERVICE Phone: 800-NAUTILUS (800-628-8458) Nautilus International S.A. E-mail: tcinquiry@nautilus.com Rue Jean Prouvé 1762 Givisiez / Switzerland CORPORATE HEADQUARTERS Tel: + 41 26 460 77 77 Nautilus, Inc. Fax: + 41 26 460 77 70 World Headquarters E-mail: technics@nautilus.com 16400 SE Nautilus Drive... - Page 32 Printed in China ©2008. Nautilus, Inc. All rights reserved. Nautilus, the Nautilus Logo, TreadClimber, the TreadClimber Logo, Bowflex, Bowflex Logo, StairMaster and Nautilus Institute are either registered trade- marks or trademarks of Nautilus, Inc. Schwinn is a registered trademark. All other trademarks are owned by their respective companies. Nautilus, Inc., World Headquarters, 16400 SE Nautilus Drive, Vancouver, WA 98683 1-800-NAUTILUS www.nautilus.com...