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250 EXC-W USA
KTM 250 EXC-W USA Manuals
Manuals and User Guides for KTM 250 EXC-W USA. We have
2
KTM 250 EXC-W USA manuals available for free PDF download: Owner's Manual
KTM 250 EXC-W USA Owner's Manual (130 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 6.98 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
10
3 Important Notes
11
Guarantee, Warranty
11
Operating and Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
4 View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
5 Serial Numbers
14
Chassis Number
14
Type Label
14
Key Number (All EXC-F Models)
14
Engine Number
14
Fork Part Number
14
Shock Absorber Part Number
15
6 Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Kill Switch (EXC-F EU/AU/BR, EXC-F Factory Edition)
16
Kill Switch (EXC-F Six Days)
16
Kill Switch (XCF-W)
17
Horn Button (EXC-F EU/AU/BR, EXC-F Factory Edition)
17
Horn Button (EXC-F Six Days)
17
Light Switch (EXC-F EU/AU/BR, EXC-F Factory Edition)
17
Light Switch (EXC-F Six Days)
17
Light Switch (XCF-W)
18
Turn Signal Switch (EXC-F EU/AU/BR, EXC-F Factory Edition)
18
Turn Signal Switch (EXC-F Six Days)
18
Emergency off Switch (EXC-F AU)
18
Electric Starter Button (EXC-F EU, EXC-F Factory Edition, EXC-F BR, EXC-F Six Days, XCF-W)
18
Electric Starter Button (EXC-F AU)
19
Overview of Indicator Lamps (All EXC-F Models)
19
Overview of Indicator Lamps (XCF-W)
19
Opening Filler Cap
19
Closing Filler Cap
20
Idle Speed Adjusting Screw
20
Shift Lever
20
Kick Starter
21
Foot Brake Lever
21
Side Stand
21
Steering Lock (All EXC-F Models)
22
Locking the Steering (All EXC-F Models)
22
Unlocking the Steering (All EXC-F Models)
22
7 Speedometer
23
Speedometer Overview
23
Activation and Test
23
Setting Kilometers or Miles
23
Setting the Speedometer Functions
24
Setting the Clock
24
Viewing the Lap Time
24
Display Mode SPEED (Speed)
25
Display Mode SPEED/H (Service Hours)
25
Setup Menu
25
Setting the Unit of Measurement
26
Display Mode SPEED/CLK (Time)
26
Setting the Clock
27
Display Mode SPEED/LAP (Lap Time)
27
Viewing the Lap Time
27
Display Mode SPEED/ODO (Odometer)
28
Display Mode SPEED/TR1 (Trip Master 1)
28
Display Mode SPEED/TR2 (Trip Master 2)
28
Setting TR2 (Trip Master 2)
28
Display Mode SPEED/A1 (Average Speed 1)
29
Display Mode SPEED/A2 (Average Speed 2)
29
Display Mode SPEED/S1 (Stop Watch 1)
30
Display Mode SPEED/S2 (Stop Watch 2)
30
Table of Functions
30
Table of Conditions and Menu Activation
31
8 Preparing for Use
32
Advice on First Use
32
Running-In the Engine
33
Preparing the Vehicle for Difficult Riding Conditions
33
Preparing for Rides on Dry Sand
34
Preparing for Rides on Wet Sand
34
Preparing for Rides on Wet and Muddy Surfaces
35
Preparing for Rides at High Temperature and Slow Speed
35
Preparing for Rides at Low Temperature or in Snow
35
9 Riding Instructions
36
Checks and Maintenance Work When Preparing for Use
36
Starting
36
Starting off
37
Shifting, Riding
37
Braking
37
Stopping, Parking
38
Transport
38
Refueling
39
10 Service Schedule
40
Service Work (as Additional Order)
41
11 Tuning the Chassis
42
Checking the Basic Suspension Setting against the Rider's Weight
42
Compression Damping of Shock Absorber
42
Adjusting the Low-Speed Compression Damping of the Shock Absorber
42
Adjusting the High-Speed Compression Damping of the Shock Absorber
43
Adjusting the Rebound Damping of the Shock Absorber
43
Measuring Rear Wheel Sag Unloaded
44
Checking the Static Sag of the Shock Absorber
44
Checking the Riding Sag of the Shock Absorber
44
Adjusting the Spring Preload of the Shock Absorber
45
Adjusting the Riding Sag
45
Checking Basic Setting of Fork
46
Adjusting the Compression Damping of the Fork
46
Adjusting the Rebound Damping of the Fork
47
Adjusting the Spring Preload of the Fork (EXC-F EU/AU/BR, EXC-F Factory Edition, XCF-W)
48
Handlebar Position
49
Adjusting Handlebar Position
49
12 Service Work on the Chassis
50
Raising the Motorcycle with the Lift Stand
50
Removing the Motorcycle from the Lift Stand
50
Bleeding the Fork Legs
50
Cleaning the Dust Boots of the Fork Legs
51
Loosening the Fork Protector
52
Positioning the Fork Protector
52
Removing the Fork Legs
52
Installing the Fork Legs
53
Removing the Fork Protector
54
Installing the Fork Protector
54
Removing the Lower Triple Clamp (EXC-F EU/AU/BR, XCF-W)
54
Removing the Lower Triple Clamp
55
(EXC-F Factory Edition, EXC-F Six Days)
55
Installing the Lower Triple Clamp (EXC-F EU/AU/BR, XCF-W)
56
Installing the Lower Triple Clamp
56
(EXC-F Factory Edition, EXC-F Six Days)
58
Checking the Steering Head Bearing Play
60
Adjusting the Play of the Steering Head Bearing (EXC-F EU/AU/BR, XCF-W)
61
Adjusting the Play of the Steering Head Bearing (EXC-F Factory Edition, EXC-F Six Days)
61
Nm (4.4 Lbf Ft)
61
Greasing the Steering Head Bearing
62
Removing the Front Fender
62
Installing the Front Fender
62
Loctite
62
Removing the Shock Absorber
63
Installing the Shock Absorber
63
Removing the Seat
63
Mounting the Seat
64
Removing the Air Filter Box Lid
64
Installing the Air Filter Box Lid
64
Removing the Air Filter
64
Nm (7.4 Lbf Ft)
64
Installing the Air Filter
65
Cleaning the Air Filter and Air Filter Box
65
Sealing the Air Filter Box
66
Removing Main Silencer
66
Installing the Main Silencer
66
Changing the Glass Fiber Yarn Filling of the Main Silencer
66
Nm (7.4 Lbf Ft)
66
Removing the Fuel Tank
68
Installing the Fuel Tank
69
Nm (7.4 Lbf Ft)
69
Checking for Chain Dirt Accumulation
70
Cleaning the Chain
70
Nm (7.4 Lbf Ft)
70
Checking the Chain Tension
71
Adjusting the Chain Tension
71
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
72
Nm (7.4 Lbf Ft)
73
Loctite
73
Checking the Frame
74
Checking the Swingarm
74
Checking the Throttle Cable Routing
74
Checking the Rubber Grip
75
Additionally Securing the Rubber Grip
75
Adjusting the Basic Position of the Clutch Lever
75
Checking/Correcting the Fluid Level of the Hydraulic Clutch
75
Changing the Hydraulic Clutch Fluid
76
Removing the Engine Guard (EXC-F Factory Edition, EXC-F AU, EXC-F Six Days)
76
Installing the Engine Guard (EXC-F Factory Edition, EXC-F AU, EXC-F Six Days)
76
13 Brake System
77
Checking Free Travel of Hand Brake Lever
77
Adjusting Free Travel of Hand Brake Lever (All EXC-F Models)
77
Adjusting the Basic Position of the Hand Brake Lever (XCF-W)
77
Checking the Brake Discs
78
Checking the Brake Fluid Level of the Front Brake
78
Adding Front Brake Fluid
78
Checking the Front Brake Linings
79
Changing the Front Brake Linings
80
Checking the Free Travel of Foot Brake Lever
81
Adjusting the Basic Position of the Foot Brake Lever
81
Checking the Rear Brake Fluid Level
82
Adding Rear Brake Fluid
82
Checking the Rear Brake Linings
83
Changing the Rear Brake Linings
84
14 Wheels, Tires
86
Removing the Front Wheel
86
Installing the Front Wheel
86
Removing the Rear Wheel
87
Nm (73.8 Lbf Ft)
87
Nm (11.1 Lbf Ft)
87
Nm (13.3 Lbf Ft)
87
Installing the Rear Wheel
88
Checking the Tire Condition
88
Checking the Tire Air Pressure
89
Checking Spoke Tension
89
Nm (4.4 Lbf Ft)
90
15 Electrical System
91
Removing the Battery
91
Installing the Battery
91
Nm (1.84 Lbf Ft)
91
Nm (1.5 Lbf Ft)
91
Nm (3.7 Lbf Ft)
91
Charging the Battery
92
Changing the Main Fuse
93
Nm (7.4 Lbf Ft)
93
Changing the Fuses of Individual Power Consumers
94
Removing Headlight Mask with Headlight
94
Refitting the Headlight Mask with the Headlight
95
Changing the Headlight Bulb
96
Checking the Headlight Setting
96
Adjusting the Headlight Range
97
Changing the Turn Signal Bulb (All EXC-F Models)
97
Changing the Speedometer Battery
97
16 Cooling System
99
Checking the Antifreeze and Coolant Level
99
Checking the Coolant Level
100
Draining the Coolant
100
Nm (7.4 Lbf Ft)
100
Refilling Coolant
101
17 Tuning the Engine
102
Checking the Play in the Throttle Cable
102
Adjusting the Play in the Throttle Cable
102
Adjusting the Idle Speed
103
Checking the Basic Position of the Shift Lever
103
Adjusting the Basic Position of the Shift Lever
103
18 Service Work on the Engine
104
Changing the Fuel Screen
104
Checking the Engine Oil Level
104
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
105
Nm (7.4 Lbf Ft)
106
Adding Engine Oil
107
19 Cleaning, Care
108
Cleaning the Motorcycle
108
Checks and Maintenance Steps for Winter Operation
109
20 Storage
110
Preparing for Use after Storage
110
21 Troubleshooting
111
22 Blink Code
113
23 Technical Data
115
Engine
115
Engine Tightening Torques
115
Loctite
115
Section 1
116
Nm (11.1 Lbf Ft)
116
Nm (4.4 Lbf Ft) Loctite
116
Nm (10.3 Lbf Ft)
116
Loctite
116
Nm (7.4 Lbf Ft)
116
Nm (14.8 Lbf Ft)
116
Nm (25.8 Lbf Ft)
116
Loctite ® 2701
116
Nm (8.9 Lbf Ft)
116
Nm (18.4 Lbf Ft)
116
Capacities
117
Chassis
117
Coolant
117
Engine Oil
117
Fuel
117
Electrical System
118
EXC-F EU/AU/BR, EXC-F Factory Edition, XCF-W
118
Fork
118
Tires
118
EXC-F Six Days
119
Shock Absorber
119
Section 2
120
Chassis Tightening Torques
120
24 Substances
122
25 Auxiliary Substances
124
26 Standards
126
Index
127
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KTM 250 EXC-W USA Owner's Manual (120 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 5 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Information
7
View of Vehicle
9
View of Vehicle, Front Left (Example)
9
View of Vehicle, Rear Right (Example)
10
Serial Numbers
11
Chassis Number
11
Type Label
11
Key Number (All EXC-F Models)
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
12
Controls
13
Clutch Lever
13
Hand Brake Lever
13
Throttle Grip
13
Kill Switch (XCF-W)
13
Kill Switch (All EXC-F Models)
13
Horn Button (All EXC-F Models)
14
Light Switch (All EXC-F Models)
14
Turn Signal Switch (All EXC-F Models)
14
Emergency off Switch (EXC-F AUS)
14
Electric Starter Button (EXC-F AUS)
14
Electric Starter Button (XCF-W, EXC-F EU, EXC-F SIX DAYS)
15
Map-Select Switch for the Basic Setting (EXC-F SIX DAYS)
15
Map-Select Switch for Vehicle Operation (EXC-F SIX DAYS)
15
Light Switch (XCF-W)
15
Overview of Indicator Lamps (XCF-W)
15
Overview of Indicator Lamps (All EXC-F Models)
16
Speedometer
16
Speedometer Activation and Test
16
Tripmaster Switch
16
Setting Kilometers or Miles
17
Setting the Clock
17
Adjusting the Speedometer Functions
18
Querying Lap Time
18
Display Mode SPEED (Speed)
19
Display Mode SPEED/H (Operating Hours)
19
Display Mode SPEED/CLK (Clock)
19
Display Mode SPEED/LAP (Lap Time)
19
Display Mode SPEED/ODO (Odometer)
20
Display Mode SPEED/TR1 (Trip Master 1)
20
Display Mode SPEED/TR2 (Trip Master 2)
20
Display Mode SPEED/A1 (Average Speed 1)
21
Display Mode SPEED/A2 (Average Speed 2)
21
Display Mode SPEED/S1 (Stop Watch 1)
21
Display Mode SPEED/S2 (Stop Watch 2)
21
Opening Filler Cap
22
Closing Filler Cap
23
Idle Speed Adjusting Screw
23
Shift Lever
23
Kick Starter
24
Foot Brake Lever
24
Side Stand
24
Steering Lock (All EXC-F Models)
24
Locking the Steering (All EXC-F Models)
25
Unlocking the Steering (All EXC-F Models)
25
Preparing for Use
26
Advice on First Use
26
Running-In the Engine
27
Preparing the Vehicle for Difficult Riding Conditions
27
Preparing for Rides on Dry Sand
28
Preparing for Rides on Wet Sand
28
Preparing for Rides on Wet and Muddy Surfaces
29
Preparing for Rides at High Temperature and Slow Speed
29
Preparing for Rides at Low Temperatures or in Snow
30
Riding Instructions
31
Checks and Maintenance Work When Preparing for Use
31
Starting
31
Starting off
32
Shifting, Riding
32
Braking
32
Stopping, Parking
33
Refueling
33
Service Schedule
35
Service Work (as Additional Order)
36
Tuning the Chassis
37
Checking the Basic Suspension Setting against the Rider's Weight
37
Compression Damping of Shock Absorber
37
Adjusting the Low-Speed Compression Damping of the Shock Absorber
37
Adjusting the High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Rebound Damping of the Shock Absorber
38
Measuring Rear Wheel Sag Unloaded
39
Checking the Static Sag of the Shock Absorber
39
Checking the Riding Sag of the Shock Absorber
39
Adjusting the Spring Preload of the Shock Absorber
40
Adjusting the Riding Sag
40
Checking Basic Setting of Fork
41
Adjusting the Compression Damping of the Fork
41
Adjusting the Rebound Damping of the Fork
41
Adjusting the Spring Preload of the Fork
42
Handlebar Position
42
Adjusting Handlebar Position
42
Service Work on the Chassis
44
Raising the Motorcycle with the Lift Stand
44
Removing the Motorcycle from the Lift Stand
44
Bleeding Fork Legs
44
Cleaning the Dust Boots of the Fork Legs
44
Loosening the Fork Protector
45
Positioning the Fork Protection
45
Removing the Fork Legs
45
Installing the Fork Legs
46
Removing the Fork Protector
46
Installing the Fork Protector
47
Removing the Lower Triple Clamp (XCF-W, EXC-F EU, EXC-F AUS)
47
Removing the Lower Triple Clamp X (EXC-F SIX DAYS)
47
Installing the Lower Triple Clamp (XCF-W, EXC-F EU, EXC-F AUS)
48
Installing the Lower Triple Clamp (EXC-F SIX DAYS)
50
Checking the Steering Head Bearing Play
51
Adjusting the Play of the Steering Head Bearing (XCF-W, EXC-F EU, EXC-F AUS)
52
Adjusting the Play of the Steering Head Bearing (EXC-F SIX DAYS)
52
Greasing the Steering Head Bearing
52
Removing the Shock Absorber
53
Installing the Shock Absorber
53
Removing the Front Fender
53
Installing the Front Fender
53
Removing the Seat
54
Mounting the Seat
54
Removing the Air Filter Box Lid
54
Installing the Air Filter Box Lid
54
Removing the Air Filter
54
Installing the Air Filter
55
Cleaning the Air Filter and Air Filter Box
55
Removing Main Silencer
56
Installing the Main Silencer
56
Changing the Glass Fiber Yarn Filling of the Main Silencer
56
Removing the Fuel Tank
57
Installing the Fuel Tank
58
Checking for Chain Dirt Accumulation
59
Cleaning the Chain
59
Checking the Chain Tension
60
Adjusting the Chain Tension
60
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
61
Adjusting the Chain Guide
63
Checking the Frame
63
Checking the Swingarm
63
Checking the Throttle Cable Routing
64
Checking the Rubber Grip
64
Additionally Securing the Rubber Grip
64
Adjusting the Basic Position of the Clutch Lever
64
Checking the Fluid Level of the Hydraulic Clutch
65
Changing the Hydraulic Clutch Fluid
65
Removing the Engine Guard (EXC-F AUS, EXC-F SIX DAYS)
66
Installing the Engine Guard (EXC-F AUS, EXC-F SIX DAYS)
66
Brakes
67
Checking Free Travel of Hand Brake Lever
67
Adjusting the Basic Position of the Hand Brake Lever (XCF-W)
67
Adjusting Free Travel of Hand Brake Lever (All EXC-F Models)
67
Checking the Brake Discs
68
Checking the Front Brake Fluid Level
68
Adding Front Brake Fluid
68
Checking the Front Brake Linings
69
Changing the Front Brake Linings
69
Checking the Free Travel of Foot Brake Lever
71
Adjusting the Basic Position of the Foot Brake Lever
71
Checking the Rear Brake Fluid Level
72
Adding Brake Fluid to the Rear Brake Circuit
72
Checking the Rear Brake Linings
73
Changing the Rear Brake Linings
74
Wheels, Tires
76
Removing the Front Wheel
76
Installing the Front Wheel
76
Removing the Rear Wheel
77
Installing the Rear Wheel
77
Checking the Tire Condition
78
Checking Tire Air Pressure
79
Checking Spoke Tension
79
Electrical System
81
Removing the Battery
81
Installing the Battery
81
Charging the Battery
81
Changing the Main Fuse
82
Changing the Fuses of Individual Power Consumers
83
Changing the Fuse of the Radiator Fan (EXC-F SIX DAYS)
84
Removing Headlight Mask with Headlight
85
Refitting the Headlight Mask with the Headlight
85
Changing the Headlight Bulb
85
Checking the Headlight Setting
86
Adjusting the Headlight Range
86
Changing the Speedometer Battery
86
Cooling System
88
Checking the Antifreeze and Coolant Level
88
Checking the Coolant Level
89
Draining the Coolant
89
Refilling Coolant
90
Tuning the Engine
91
Checking the Play in the Throttle Cable
91
Adjusting the Play in the Throttle Cable
91
Setting the Engine Characteristics (EXC-F SIX DAYS)
91
Adjusting the Idle Speed
92
Checking the Basic Position of the Shift Lever
92
Adjusting the Basic Position of the Shift Lever
93
Service Work on the Engine
94
Checking the Engine Oil Level
94
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
94
Adding Engine Oil
96
Cleaning, Care
97
Cleaning the Motorcycle
97
Checks and Maintenance Steps for Winter Operation
98
Storage
99
Preparing for Use after Storage
99
Troubleshooting
100
Blink Code
102
Technical Data - Engine
104
Capacity - Engine Oil
104
Capacity - Coolant
104
Technical Data - Engine Tightening Torques
105
Technical Data - Chassis
107
Lighting Equipment
107
Tires
108
Capacity - Fuel
108
Technical Data - Fork
109
Technical Data - Shock Absorber
110
Technical Data - Tightening Torques for Chassis
111
Substances
112
Auxiliary Substances
114
Standards
116
Index
117
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